Harvesting roller with protective device

By designing auxiliary mechanisms and protective plates on the harvesting drum, the problems of time-consuming and laborious replacement of cutting blades and safety hazards have been solved, achieving convenient replacement and safety protection.

CN223943261UActive Publication Date: 2026-02-27QINGDAO KERUIDE MECHANICAL MFG CO LTD
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Patent Information

Application Number
CN202520562915.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-02-27
Estimated Expiration
2035-03-28

AI Technical Summary

Technical Problem

Replacing the cutting blades on existing harvesting drums is time-consuming and laborious, and poses safety hazards, especially since the blades are welded to the outside of the drum, making replacement inconvenient and susceptible to interference from other blades.

Method used

A harvesting roller with a protective device was designed. The auxiliary mechanism enables convenient disassembly and fixing of the cutting blades, including components such as a limiting seat, fixing strip, threaded pin, and limiting plate. This simplifies the blade replacement process and the protective plate blocks flying gravel, reducing safety hazards.

Benefits of technology

It enables quick replacement of cutting blades, reduces safety hazards during replacement, improves ease of operation, and protects other components from damage caused by flying debris through a protective plate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a harvesting roller with a protective device, which relates to the technical field of harvesting rollers and comprises a transmission shaft, mounting racks and an auxiliary mechanism, the mounting racks are connected to two sides of the outer wall of the transmission shaft, and a fixing rack is connected to one side, close to the mounting racks, of the transmission shaft. When the harvesting roller with the protection device is used, the cutting blades are disassembled and fixed through the auxiliary mechanism, so that the damaged blades can be replaced without cutting off the damaged cutting blades by using cutting equipment and then welding the intact cutting blades to the original positions by using welding equipment; the cutting blade can be replaced without being interfered by other blades on the harvester; and splashing broken stones are blocked through the protection plate, so that the broken stones are prevented from being splashed to impact other components to damage the components, potential safety hazards are reduced, and the effects of conveniently replacing the blades and reducing the potential safety hazards are achieved when the harvesting roller is used.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of harvesting cylinder, concretely to a harvesting cylinder with a protection device. BACKGROUND

[0002] The harvesting cylinder, also commonly known as a header cylinder, is a rotating cylinder located in front of a combine harvester. It is mainly composed of a cylinder body, a cylinder shaft and blades, and the surface of the cylinder body is covered with spiral blades. The design of these blades can cut crops during rolling and send the cut crops into the cylinder body.

[0003] In order to assist in harvesting crops by using the harvesting cylinder, the mounting frame is fixed in the front part of the harvester in advance, and then the power of the harvester is transmitted to the fixed frame through the transmission shaft. At this time, the rotation of the transmission shaft will drive the fixed frame to rotate, and then the rotation of the fixed frame will drive the base to rotate, and then the rotation of the base will drive the cutting blades to rotate. At this time, the cutting blades will quickly cut the crops. Because of the rotation of the cylinder body, the cut crops will be sent into the cylinder body and transported to the subsequent processing procedure with the continuous rotation of the cylinder. However, during the use of the harvesting cylinder, the cutting blades will inevitably be damaged with the increase of the use time. However, the cutting blades are welded on the outside of the harvesting cylinder, so that when the cutting blades need to be replaced, the damaged cutting blades need to be cut off using a cutting device first, and then the intact cutting blades need to be welded on the outside of the harvesting cylinder. Only in this way can the replacement of the cutting blades be completed. This way of replacing the blades is time-consuming and laborious, and is not convenient enough, which affects the use of the harvesting cylinder. SUMMARY

[0004] The utility model aims at providing a harvesting cylinder with a protection device to solve the problems raised in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a harvesting drum with a protective device, comprising a drive shaft, a mounting frame, and an auxiliary mechanism. The drive shaft has mounting frames connected to both sides of its outer wall, and a fixed frame connected to the side of the drive shaft closest to the mounting frame. The auxiliary mechanism includes a limiting seat, a fixing strip, a threaded pin, a limiting strip, a limiting plate, a threaded rod, a guide seat, a fixing pin, a fixed seat, a limiting component, a support plate, a protective plate, a support base, a fixing rod, and a spring. A limiting seat is connected to the outer side of the mounting frame, and a base is welded to one side of the outer wall of the limiting seat. A cutting blade is connected to the middle of the outer wall of the base. A fixing strip is connected inside the limiting seat, and the bottom end of the outer wall of the fixing strip is welded to the mounting frame. A threaded pin is threadedly connected to the bottom end of the outer wall of the limiting seat. A limiting strip is welded to the side of the base closest to the cutting blade, and a limiting plate is welded to the bottom end of the outer wall of the cutting blade. A threaded rod is connected to the side of the base away from the cutting blade via a support block, and a guide seat is threadedly connected to the middle of the outer wall of the threaded rod. A fixing pin is welded to one side of the outer wall of the guide seat.

[0006] Preferably, the guide seat and the fixing pin have a "Z" shaped structure, the cutting blade has a limiting hole inside and a limiting strip extends into it, the cutting blades are evenly distributed, and the base is hexagonally distributed.

[0007] Preferably, the mounting bracket has a threaded hole in the middle of its outer wall corresponding to the threaded pin, the base has a movable cavity inside which the guide seat extends, and the limiting plate has a fixing hole inside which the fixing pin corresponds.

[0008] Preferably, a fixing seat is welded to the side of the mounting bracket away from the fixing frame, and a limiting member is connected inside the fixing seat. The limiting member has an "I" shaped structure, and the fixing seat has an "L" shaped structure.

[0009] Preferably, a support base is welded to the middle of the outer wall of the fixed base, and a fixed rod is slidably connected inside the support base; a support plate is welded to the top of the outer wall of the limiting member, and a protective plate is connected to the top of the outer wall of the support plate.

[0010] Preferably, a spring is sleeved in the middle of the outer wall of the fixed rod, and the two sides of the outer wall of the spring are connected to the support seat and the fixed rod. The support seat, the fixed rod and the spring form an elastic telescopic mechanism.

[0011] Preferably, the support base has an "L" shaped structure, the support plate and the protective plate have a "C" shaped structure, and the bottom end of the support plate has a limiting groove corresponding to the fixing rod.

[0012] Compared with the prior art, the harvesting cylinder with the protection device has the advantages that: when the harvesting cylinder is used, the cutting blade can be disassembled and fixed through the auxiliary mechanism, so that the damaged cutting blade can be replaced without using a cutting device to cut off the damaged cutting blade and using a welding device to weld the intact cutting blade back to the original position, and the replacement of the cutting blade does not need to be disturbed by the remaining blades on the harvester; and the splashed stones are blocked by the protection plate, so that the other components are prevented from being damaged due to the impact of the splashed stones, and the safety hidden danger is reduced, so that the cutting blade can be conveniently replaced and the safety hidden danger can be reduced when the harvesting cylinder is used. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a three-dimensional structure schematic diagram of the utility model;

[0014] Figure 2 It is a three-dimensional structure schematic diagram of the utility model fixed frame;

[0015] Figure 3 It is a main view cut structure schematic diagram of the utility model;

[0016] Figure 4 It is a three-dimensional cut structure schematic diagram of the utility model fixed frame;

[0017] Figure 5 It is a three-dimensional cut structure schematic diagram of the utility model base;

[0018] Figure 6 It is a three-dimensional structure schematic diagram of the utility model guide seat;

[0019] Figure 7 It is a three-dimensional structure schematic diagram of the utility model protection plate;

[0020] Figure 8 It is a three-dimensional cut structure schematic diagram of the utility model fixed seat.

[0021] In the drawing: 1, transmission shaft; 2, mounting frame; 3, fixed frame; 4, auxiliary mechanism; 401, limit seat; 402, fixed strip; 403, threaded pin; 404, limit strip; 405, limit plate; 406, threaded rod; 407, guide seat; 408, fixed pin; 409, fixed seat; 410, limit piece; 411, support plate; 412, protection plate; 413, support seat; 414, fixed rod; 415, spring; 5, base; 6, cutting blade. DETAILED DESCRIPTION

[0022] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0023] Please refer to Figures 1-8The utility model provides a technical scheme: a harvesting cylinder with a protection device, including transmission shaft 1, mounting bracket 2 and auxiliary mechanism 4, transmission shaft 1 outer wall both sides are connected with mounting bracket 2, and transmission shaft 1 is connected with fixed frame 3 on mounting bracket 2 side, auxiliary mechanism 4 includes limit seat 401, fixed strip 402, threaded pin 403, limit strip 404, limit plate 405, threaded rod 406, guide seat 407, fixed pin 408, fixed seat 409, limit piece 410, support plate 411, protection plate 412, support seat 413, fixed rod 414 and spring 415, mounting bracket 2 outside is connected with limit seat 401, and limit seat 401 outer wall one side is welded with base 5, and base 5 outer wall middle part is connected with cutting blade 6, limit seat 401 inside is connected with fixed strip 402, and fixed strip 402 outer wall bottom end is welded with mounting bracket 2, limit seat 401 outer wall bottom end is connected with threaded pin 403, base 5 one side close to cutting blade 6 is welded with limit strip 404, and cutting blade 6 outer wall bottom end is welded with limit plate 405, base 5 one side away from cutting blade 6 is connected with threaded rod 406 through support block, and threaded rod 406 outer wall middle part is connected with guide seat 407, and guide seat 407 outer wall one side is welded with fixed pin 408;Between guide seat 407 and fixed pin 408, it is " Z " type structure, limit hole is set up in cutting blade 6, and limit strip 404 extends into it, cutting blade 6 is equally spaced distribution, and base 5 is hexagonal distribution;Screw hole corresponding with threaded pin 403 is set up in mounting bracket 2 outer wall middle part, and movable cavity is set up in base 5, and guide seat 407 extends into it, and fixed hole corresponding with fixed pin 408 is set up in limit plate 405 inside;Fixed seat 409 is welded on mounting bracket 2 one side away from fixed frame 3, and limit piece 410 is connected in fixed seat 409 inside, and limit piece 410 is " G " type structure, and fixed seat 409 is " L " type structure;Support seat 413 is welded on fixed seat 409 outer wall middle part, and fixed rod 414 is slidably connected in support seat 413 inside, and support plate 411 is welded on limit piece 410 outer wall top end, and protection plate 412 is connected on support plate 411 outer wall top end;Spring 415 is sleeved on fixed rod 414 outer wall middle part, and spring 415 outer wall both sides are connected with support seat 413 and fixed rod 414, and support seat 413, fixed rod 414 and spring 415 form elastic telescopic mechanism;Support seat 413 is " L " type structure, and support plate 411 and protection plate 412 are " C " type structure, and limit slot corresponding with fixed rod 414 is set up in support plate 411 bottom end;Clamping groove is set up in fixed seat 409 inside, and limit piece 410 extends into it, and guide seat 407 and base 5 are slidably connected.

[0024] In specific implementation, when the cutting blade 6 needs to be replaced during use of the harvesting cylinder, first, the threaded pin 403 is rotated to disengage from the fixing frame 3, and then the fixing of the limiting seat 401 is cancelled. Since the limiting seat 401 is connected to the base 5, and the base 5 is connected to the cutting blade 6, then only the base 5 needs to be moved to disengage the limiting seat 401 from the limiting strip 404, so that the damaged cutting blade 6 can be removed from the harvesting cylinder, and then removed from the harvester away from other cutting blades 6, so that when replacing the cutting blade 6, it is not disturbed by the remaining blades on the harvester, reducing the safety hazard when replacing the cutting blade 6, and when the damaged cutting blade 6 is replaced, only the base 5 needs to be moved close to the mounting frame 2 until the limiting strip 404 is inserted into the limiting seat 401, and then the threaded pin 403 is rotated to penetrate the limiting seat 401 and inserted into the mounting frame 2, so that the base 5 can be installed back to the original position;

[0025] When the base 5 is removed away from the mounting frame 2 to replace the damaged cutting blade 6, since the threaded rod 406 and the guide seat 407 are threadedly connected, then the threaded rod 406 is rotated to generate a pushing force on the guide seat 407, so that the guide seat 407 drives the fixing pin 408 to disengage from the limiting plate 405, and then the fixing of multiple cutting blades 6 can be cancelled at the same time, which facilitates the workers to replace multiple groups of cutting blades 6 at one time, and since the cutting blade 6 is connected to the limiting plate 405, then only the cutting blade 6 needs to be moved to move the limiting plate 405 out of the base 5, so that the damaged cutting blade 6 can be removed, then the intact cutting blade 6 is butted against the limiting strip 404, and then the threaded rod 406 is rotated to move the guide seat 407 towards the limiting plate 405, until the fixing pin 408 is inserted into the limiting plate 405, so that the fixing of the cutting blade 6 is completed, and then there is no need to use a cutting device to cut off the damaged cutting blade 6, and then use a welding device to weld the intact cutting blade 6 back to the original position, so that it is convenient to replace the damaged cutting blade 6;

[0026] Because the outer wall of the fixing frame 3 is welded with the fixing seat 409, the limiting piece 410 is connected with the supporting plate 411, the supporting plate 411 can be moved in advance to make the limiting piece 410 inserted into the inside of the fixing seat 409, and because the supporting plate 411 is connected with the protective plate 412, the movement of the supporting plate 411 will drive the movement of the protective plate 412, then the elastic force generated by the reset of the spring 415 makes the fixed rod 414 slide along the support seat 413 until the fixed rod 414 is inserted into the inside of the supporting plate 411, thereby limiting the supporting plate 411, so that the protective plate 412 is arranged outside the cutting blade 6, then when the cutting blade 6 harvests crops and encounters stones or hard sundries, the cutting blade 6 will hit the stones when rotating at high speed to cause the flying of the stones, at this time, the protective plate 412 blocks part of the flying stones to prevent the flying stones from hitting other components to cause damage, thereby reducing the safety hazard, so that the cutting blade can be conveniently replaced and the safety hazard is reduced when the cutting drum is used.

[0027] In summary, when the cutting drum with the protection device is used, the mounting frame 2 is first fixed at the front part of the harvester, then the power of the harvester is transmitted to the fixing frame 3 through the transmission shaft 1, at this time, the rotation of the transmission shaft 1 will drive the fixing frame 3 to rotate, then the rotation of the fixing frame 3 will drive the base 5 to rotate, then the rotation of the base 5 will drive the cutting blade 6 to rotate together, at this time, the cutting blade 6 will quickly cut the crops, because of the rotation of the drum body, the cut crops will be sent into the drum body and be transported to the subsequent processing procedure along with the continuous rotation of the drum, which is the prior art and will not be described in detail here, the auxiliary mechanism 4 facilitates workers to replace the damaged cutting blade 6, and the cutting blade 6 does not need to be interfered by the remaining blades on the harvester when being replaced; and the flying stones are blocked by the protective plate 412, thereby preventing the flying stones from hitting other components to cause damage and reducing the safety hazard, the contents not described in detail in the description belong to the prior art known by the person skilled in the art.

[0028] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A harvesting drum with a protective device, comprising a drive shaft (1), a mounting frame (2), and an auxiliary mechanism (4), wherein the mounting frame (2) is connected to both sides of the outer wall of the drive shaft (1), and a fixing frame (3) is connected to the side of the drive shaft (1) near the mounting frame (2), characterized in that: The auxiliary mechanism (4) includes a limiting seat (401), a fixing bar (402), a threaded pin (403), a limiting bar (404), a limiting plate (405), a threaded rod (406), a guide seat (407), a fixing pin (408), a fixing seat (409), a limiting member (410), a support plate (411), a protective plate (412), a support seat (413), a fixing rod (414), and a spring (415). The mounting bracket (2) is connected to the limiting seat (401) on the outside, and a base (5) is welded to one side of the outer wall of the limiting seat (401). A cutting blade (6) is connected to the middle of the outer wall of the base (5). The base (401) is internally connected to a fixing strip (402), and the bottom of the outer wall of the fixing strip (402) is welded to the mounting bracket (2). The bottom of the outer wall of the limiting base (401) is threadedly connected to a threaded pin (403). The base (5) is welded to a limiting strip (404) on the side near the cutting blade (6), and a limiting plate (405) is welded to the bottom of the outer wall of the cutting blade (6). The base (5) is connected to a threaded rod (406) via a support block on the side away from the cutting blade (6), and a guide seat (407) is threadedly connected to the middle of the outer wall of the threaded rod (406), and a fixing pin (408) is welded to one side of the outer wall of the guide seat (407).

2. A harvesting cylinder with a guard according to claim 1, characterized in that: The guide seat (407) and the fixing pin (408) are in a "Z" shape. The cutting blade (6) has a limiting hole inside, and the limiting strip (404) extends into it. The cutting blades (6) are evenly distributed, and the base (5) is hexagonally distributed.

3. A harvesting cylinder with a guard according to claim 2, characterized in that: The mounting bracket (2) has a threaded hole in the middle of its outer wall corresponding to the threaded pin (403), the base (5) has a movable cavity inside, and the guide seat (407) extends into it, and the limiting plate (405) has a fixing hole inside corresponding to the fixing pin (408).

4. A harvesting cylinder with a guard according to claim 3, characterized in that: The mounting bracket (2) has a fixed seat (409) welded on the side away from the fixed bracket (3), and the fixed seat (409) is internally connected to a limiting member (410). The limiting member (410) has an "I" shaped structure, and the fixed seat (409) has an "L" shaped structure.

5. A harvesting cylinder with a guard according to claim 4, characterized in that: A support seat (413) is welded to the middle of the outer wall of the fixed seat (409), and a fixed rod (414) is slidably connected inside the support seat (413). A support plate (411) is welded to the top of the outer wall of the limiting member (410), and a protective plate (412) is connected to the top of the outer wall of the support plate (411).

6. A harvesting cylinder with a guard according to claim 5, characterized in that: A spring (415) is sleeved in the middle of the outer wall of the fixed rod (414), and the two sides of the outer wall of the spring (415) are connected to the support seat (413) and the fixed rod (414). The support seat (413), the fixed rod (414) and the spring (415) form an elastic telescopic mechanism.

7. A harvesting cylinder with a guard according to claim 6, characterized in that: The support seat (413) is in an "L" type structure, the support plate (411) and the protection plate (412) are in a "C" type structure, and the bottom end of the support plate (411) is provided with a limiting groove corresponding to the fixing rod (414).