Modularized activated carbon adsorption box
By introducing honeycomb pores and a baffle plate structure into the modular activated carbon adsorption box, the problems of uneven gas distribution and insufficient sealing were solved, resulting in a more efficient gas adsorption effect and improved adsorption capacity and efficiency.
Patent Information
- Application Number
- CN202520601951.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-01
AI Technical Summary
Existing modular activated carbon adsorption boxes suffer from insufficient sealing between modules, allowing gas to flow across modules. This results in localized underutilization of activated carbon, low adsorption efficiency, and uneven gas distribution, which can easily lead to channeling or short-circuiting. Consequently, the adsorption capacity is only 60% to 70% of the theoretical value.
The honeycomb-patterned docking block and guide plate structure, combined with sealing components, ensure uniform airflow distribution, extend the contact time between gas and activated carbon, and guide the airflow in a 'wave-shaped' path through the inclined guide holes of the guide plate to enhance the contact effect between gas and activated carbon.
It improves gas adsorption efficiency, avoids local high-speed impact, prolongs the contact time between gas and activated carbon, enhances adsorption capacity and efficiency, and ensures uniform utilization of activated carbon.
Smart Images
Figure CN223945323U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of activated carbon purification, more specifically, the utility model relates to a modular activated carbon adsorption box. BACKGROUND
[0002] As the key equipment of industrial waste gas purification, the activated carbon adsorption box has important application in the volatile organic compounds (VOCs) treatment field. With the improvement of environmental protection requirements, the modular design of the traditional adsorption box gradually becomes the direction of technical improvement, but the existing modular activated carbon adsorption box (such as drawer type design) can realize the zoned management of activated carbon through the sub-cabin structure, but the sealing between the modules is insufficient, which can easily lead to gas cross-module streaming, resulting in that the local activated carbon is not fully utilized and the adsorption efficiency is reduced. In addition, the gas is difficult to be uniformly distributed in the module, which can easily form the 'channeling' or'short circuit' phenomenon, resulting in that the overall adsorption capacity is only 60% to 70% of the theoretical value. SUMMARY
[0003] In order to solve the above technical problems, the utility model provides a kind of modular activated carbon adsorption box, including at least two mutually connected adsorption boxes, the adsorption box includes hollow box body and the box cover being installed at the top of box body, at least two parallel activated carbon adsorption plates are installed in the inside of box body, flow guide plate is arranged between adjacent activated carbon adsorption plate and the outside of activated carbon adsorption plate, the edge of activated carbon adsorption plate and flow guide plate is all pasted with sealing member, the sealing member is fixed on the inner wall of box body, connecting pipe fittings for connection are installed at both ends of adsorption box, observation window is embedded on the outer wall of adsorption box.
[0004] In a preferred embodiment, the connecting pipe fittings include a butt block fixed on the outer wall of the adsorption box, a plurality of honeycomb holes are formed through the butt block, and a butt hole is formed on the outer wall of the adsorption box, which matches the edge of the butt block.
[0005] In a preferred embodiment, the end of the butt block away from the adsorption box is connected to a funnel-shaped butt pipe, the outer end of the butt pipe is connected to an extension pipe, and a threaded pipe is installed at the end of the extension pipe. The threaded pipe, the extension pipe and the butt pipe are in communication with the inside of the adsorption box through the honeycomb holes and the butt hole.
[0006] In a preferred embodiment, a lower connecting edge is installed at the edge of the top of the box body, and an upper connecting edge is installed at the edge of the box cover. The lower connecting edge and the upper connecting edge are matched with each other and a plurality of fastening bolts are formed through them.
[0007] In a preferred embodiment, a plurality of inclined flow guide holes are formed on the flow guide plate, and the angle between the flow guide holes and the surface of the activated carbon adsorption plate is 15°-30°.
[0008] In a preferred embodiment, the sealing member is arranged in multiple groups, each group of sealing members respectively adheres to each activated carbon adsorption plate and the flow guide plate.
[0009] In a preferred embodiment, the sealing member comprises two symmetrically arranged sealing ring plates and a rubber sealing ring located between the two sealing ring plates, the two sealing ring plates are respectively located on both sides of the flow guide plate and the activated carbon adsorption plate, and the rubber sealing ring is embedded on the outer wall of the flow guide plate and the activated carbon adsorption plate.
[0010] The edge of the sealing ring plate is fixed on the inner wall of the box body.
[0011] The technical effects and advantages of the utility model are as follows:
[0012] 1. At the inlet of the adsorption box, a butt joint block is installed, and a honeycomb hole is arranged on the butt joint block, which eliminates the local high-speed "channel flow", so that after the gas flow enters the box body, the forced gas flow is evenly covered in the box body, avoiding local high-speed concentration, and the dispersed gas flow penetrates the activated carbon adsorption plate in a low-speed and gentle manner, prolonging the contact time of the gas and the activated carbon and improving the adsorption efficiency.
[0013] 2. The activated carbon adsorption plate is arranged in layers in the box body, the flow guide plates are arranged between each layer, and the inclined flow guide holes are arranged on the flow guide plates to guide the gas flow to flow in a "wavy" path, prolong the contact time of the gas and the activated carbon, and improve the adsorption efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the overall structure of the utility model; Figure 1 It is a schematic diagram of the detail structure of A in the utility model.
[0016] REFERENCE SIGNS: 1 adsorption box, 2 box body, 3 box cover, 4 activated carbon adsorption plate, 5 flow guide plate, 6 butt joint block, 7 honeycomb hole, 8 butt joint hole, 9 butt joint pipe, 10 telescopic pipe, 11 threaded pipe, 12 lower connecting edge, 13 upper connecting edge, 14 fastening bolt, 15 flow guide hole, 16 sealing ring plate, 17 rubber sealing ring, 18 inner thread connecting pipe, 19 observation window. DETAILED DESCRIPTION
[0017] The embodiments of the present application are given for illustration and description only, and are not intended to be exhaustive or to limit the present application to the precise form disclosed. Many modifications and variations are possible in light of this disclosure. The embodiments are chosen and described in order to best explain the principles of the present application and its practical application to thereby enable others skilled in the art to best utilize the present application for various embodiments with various modifications as are suited to the particular use contemplated.
[0018] As shown in Figures 1-2 A modular activated carbon adsorption box 1, comprising at least two connected adsorption boxes 1, the adsorption box 1 comprising a hollow box body 2 and a box cover 3 mounted on the top end of the box body 2, at least two parallel activated carbon adsorption plates 4 are mounted in the box body 2, flow guides 5 are arranged between adjacent activated carbon adsorption plates 4 and outside the activated carbon adsorption plates 4, sealing members are attached to the edges of the activated carbon adsorption plates 4 and the flow guides 5, the sealing members are fixed on the inner wall of the box body 2, connecting pipe fittings are mounted at both ends of the adsorption box 1 for connection, and observation windows 19 are embedded on the outer wall of the adsorption box 1;
[0019] Based on the above, the inner thread connecting pipe 18 is sleeved between the connected adsorption boxes 1 to complete the communication, and the observation windows 19 on the adsorption box 1 are made of tempered glass, which can observe the use status of the activated carbon adsorption plates 4 inside the adsorption box 1.
[0020] The connecting pipe fitting comprises a butt joint block 6 fixed on the outer wall of the adsorption box 1, a plurality of honeycomb holes 7 are penetrated through the butt joint block 6, and a butt joint hole 8 that matches the edge of the butt joint block 6 is formed on the outer wall of the adsorption box 1;
[0021] The end of the butt joint block 6 away from the adsorption box 1 is connected with a funnel-shaped butt joint pipe 9, the outer end of the butt joint pipe 9 is connected with a telescopic pipe 10, a threaded pipe 11 is mounted at the end of the telescopic pipe 10, and the threaded pipe 11, the telescopic pipe 10 and the butt joint pipe 9 are in communication with the inside of the adsorption box 1 through the honeycomb holes 7 and the butt joint hole 8;
[0022] Based on the above, during use, at least two adsorption boxes 1 are connected to form a modular activated carbon adsorption box 1, each adsorption box 1 is an independent cavity, the inner thread connecting pipe 18 is sleeved between the adsorption boxes 1, the two ends of the inner thread connecting pipe 18 are sleeved outside the threaded pipes 11 of the adjacent two adsorption boxes 1 in sequence, the adjacent adsorption boxes 1 are connected, the threaded pipe 11 is connected with the telescopic pipe 10, and the telescopic pipe 10 can be freely telescopic and self-adaptive to adjust according to the placement position and distance of the adsorption box 1, so that the connection and use are facilitated.
[0023] Further, the process of air entering the adsorption box 1 is: air enters the threaded pipe 11, the telescopic pipe 10 and the butt joint pipe 9 from one side in turn, then enters the butt joint hole 8 through the plurality of honeycomb holes 7 on the butt joint block 6, and finally reaches the inside of the adsorption box 1, that is, the inlet of each adsorption box 1. The air is divided into a plurality of micro flow channels through the plurality of honeycomb holes 7 and uniformly dispersed into the box body 2, eliminating local high-speed "channeling".
[0024] After eliminating local high-speed "channeling" by the honeycomb holes 7, the air flow can be forced to uniformly cover the inside of the box body 2 after entering the box body 2, avoiding local high-speed concentration. The dispersed air flow penetrates the activated carbon adsorption plate 4 in a low-speed and gentle manner, prolongs the contact time of the gas and the activated carbon, improves the adsorption efficiency, and at the same time, the uniform air flow reduces the local impact force, avoids the compaction or pulverization of the activated carbon due to high-speed impact, and maintains the bed porosity.
[0025] A lower connecting edge 12 is installed at the top edge of the box body 2, and an upper connecting edge 13 is installed at the edge of the box cover 3. The lower connecting edge 12 and the upper connecting edge 13 are mutually attached and penetrated by a plurality of fastening bolts 14.
[0026] Based on the above, the box cover 3 is a detachable component, which is installed by penetrating the lower connecting edge 12 and the upper connecting edge 13 through the fastening bolts 14. After the box cover 3 is removed, the flow guide plate 5 and the activated carbon adsorption plate 4 inside the box body 2 can be disassembled and cleaned.
[0027] A plurality of inclined flow guide holes 15 are formed on the flow guide plate 5, and the angle between the flow guide hole 15 and the surface of the activated carbon adsorption plate 4 is 15°-30°.
[0028] Based on the above, when the air flow in the box body 2, it will first pass through the flow guide hole 15 on the flow guide plate 5, then enter the adjacent activated carbon adsorption plate 4, and then flow out of the activated carbon adsorption plate 4, pass through the flow guide plate 5 and the flow guide hole 15 on the other side, and so on, until passing through all the flow guide plates 5 and the activated carbon adsorption plates 4 inside the box body 2.
[0029] Further, the activated carbon adsorption plate 4 is arranged in layers inside the box body 2, and the flow guide plate 5 is arranged between each layer. The inclined flow guide hole 15 is arranged on the flow guide plate 5 to guide the air flow to flow in a "wavy" path, prolong the contact time of the gas and the activated carbon, and improve the adsorption efficiency.
[0030] The sealing member is arranged in multiple groups, and each group of sealing members is attached to each activated carbon adsorption plate 4 and flow guide plate 5.
[0031] The sealing member comprises two symmetrically arranged sealing ring plates 16 and a rubber sealing ring 17 located between the two sealing ring plates 16, the two sealing ring plates 16 are respectively located on both sides of the flow guide plate 5 and the activated carbon adsorption plate 4, the rubber sealing ring 17 is embedded on the outer wall of the flow guide plate 5 and the activated carbon adsorption plate 4, and edges of the sealing ring plates 16 are fixed on the inner wall of the box body 2.
[0032] Based on the above, the sealing ring plates 16 are arranged in pairs inside the box body 2, the spacing between the sealing ring plates 16 is two kinds, one is matched with the thickness of the flow guide plate 5, and the other is matched with the thickness of the activated carbon adsorption plate 4, the two kinds of sealing ring plates 16 are arranged in sequence and are spaced apart, so that the flow guide plate 5 and the activated carbon adsorption plate 4 can be arranged at intervals inside the box body 2.
[0033] Further, during installation, the flow guide plate 5 and the activated carbon adsorption plate 4 can be directly arranged between adjacent sealing ring plates 16, and the rubber sealing ring 17 is clamped at the edges of the flow guide plate 5 and the activated carbon adsorption plate 4 to seal.
[0034] After the two are installed, the box cover 3 is combined on the top of the box body 2 and is fixedly installed.
[0035] Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary skilled persons in the art and related fields without creative labor should belong to the protection scope of the utility model. The structures, devices and operation methods not specifically described and explained in the utility model are implemented according to conventional means in the art, unless otherwise specified and limited.
Claims
1. A modular activated carbon adsorption tank comprising at least two adsorption tanks connected to each other, characterized in that, The adsorption box comprises a hollow box body and a box cover installed at the top end of the box body, at least two parallel arranged activated carbon adsorption plates are installed in the box body, flow guide plates are arranged between adjacent activated carbon adsorption plates and outside the activated carbon adsorption plates, sealing members are attached to the edges of the activated carbon adsorption plates and the flow guide plates, the sealing members are fixed on the inner wall of the box body, connecting pipe fittings are installed at both ends of the adsorption box for connection, and an observation window is embedded on the outer wall of the adsorption box.
2. The modular activated carbon adsorption tank of claim 1, wherein: The connecting pipe fitting comprises a butt joint block fixed on the outer wall of the adsorption box, a plurality of honeycomb holes are penetrated through the butt joint block, and a butt joint hole matching the edge of the butt joint block is formed in the outer wall of the adsorption box.
3. The modular activated carbon adsorption tank of claim 2, wherein: The end of the butt joint block away from the adsorption box is connected with a funnel-shaped butt joint pipe, the outer end of the butt joint pipe is connected with an extension pipe, the end of the extension pipe is installed with a threaded pipe, and the threaded pipe, the extension pipe and the butt joint pipe are communicated with the inside of the adsorption box through the honeycomb holes and the butt joint hole.
4. The modular activated carbon adsorption tank of claim 1, wherein: A lower connecting edge is installed at the edge of the top end of the box body, an upper connecting edge is installed at the edge of the box cover, the lower connecting edge and the upper connecting edge are attached to each other and penetrated through a plurality of fastening bolts.
5. The modular activated carbon adsorption tank of claim 1, wherein: A plurality of inclined flow guide holes are formed in the flow guide plate, and the angle between the flow guide hole and the surface of the activated carbon adsorption plate is 15°-30°.
6. The modular activated carbon adsorption tank of claim 1, wherein: The sealing members are arranged in multiple groups, and each group of sealing members is attached to each activated carbon adsorption plate and flow guide plate.
7. The modular activated carbon adsorption tank of claim 6, wherein: The sealing member comprises two symmetrically arranged sealing ring plates and a rubber sealing ring between the two sealing ring plates, the two sealing ring plates are respectively located on both sides of the flow guide plate and the activated carbon adsorption plate, and the rubber sealing ring is embedded on the outer wall of the flow guide plate and the activated carbon adsorption plate. The edge of the sealing ring plate is fixed on the inner wall of the box body.