Quantitative proportioning device for water-based coiled material coating
The electronic water pump, flow detector, and servo motor-driven mixing system of the water-based coil coating metering device solve the problems of sedimentation and unevenness in the mixing process of water-based coil coatings, achieving efficient and uniform mixing and improving the performance of the coating.
Patent Information
- Application Number
- CN202520552711.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-27
AI Technical Summary
In existing technologies, water-based roll coatings are prone to problems such as settling at the bottom and uneven mixing during the mixing process, which affects the coating's performance.
A quantitative mixing device for water-based roll coatings is used. The device achieves quantitative mixing of raw materials by using an electronic water pump and a flow detector. It also utilizes a servo motor to drive a rotating frame and a bevel gear to achieve efficient mixing in the mixing chamber. Combined with a fixed stirring roller and a heating plate, it ensures uniform mixing of raw materials.
It achieves uniform mixing of water-based coil coatings, reduces sedimentation, and improves the processing quality and performance of the coatings.
Smart Images

Figure CN223945582U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to water -based coil material processing field, concretely is a kind of quantitative proportioner of water -based coil material. BACKGROUND
[0002] Water -based coil material, also be called water -based waterproof coil material or water -based liquid coil material, is a new form of waterproof coating. It is a single component or double component water -based waterproof coating with water -based high molecular polymer as base material, which is processed by special process, and water -based coil material coating is a waterproof material made of water -based high molecular polymer and other environmentally friendly materials. It usually exists in the form of coil material, but unlike traditional coil material, water -based coil material can form a tough and elastic waterproof layer after brushing or laying.
[0003] In the prior art, water -based coil material coating can effectively prevent water and block water source after being brushed on the surface of water -based coil material, thereby achieving waterproof effect in various fields. When manufacturing water -based coil material coating, various raw materials are usually quantitatively proportioned, and then mixed and stirred to realize the manufacturing of coating. However, when using stirring processing method to manufacture water -based coil material coating, due to the weight and size of different raw materials, only stirring by stirring rod may cause sedimentation and uneven stirring, thereby affecting the use effect of the processed coating. UTILITY MODEL CONTENTS
[0004] To make up for the shortcomings of the prior art, when water -based coil material coating is manufactured by stirring processing method, due to the weight and size of different raw materials, only stirring by stirring rod may cause sedimentation and uneven stirring, thereby affecting the use effect of the processed coating.
[0005] The utility model solves the technical scheme that the technical scheme that it adopts is as follows: a kind of quantitative proportioner of water -based coil material coating, including fixed mainboard, the fixed mainboard one side is fixedly connected with mounting plate and PLC controller, the inner chamber of mounting plate is fixedly connected with servo motor, the both sides of fixed mainboard are respectively provided with mixing mechanism and quantitative mechanism.
[0006] The mixing mechanism comprises a connecting rod, one end of the connecting rod is fixedly connected with an output end of a servo motor, one end of the connecting rod is fixedly connected with a rotating frame, the inner cavity of the rotating frame is rotatably connected with a rotating rod, one end of the rotating rod is fixedly connected with a mixing bin, the surface of the mixing bin is provided with a rotating assembly, the inner cavity of the mixing bin is fixedly connected with a fixed stirring stick, the inner cavity of the rotating frame is screwedly connected with a screw rod, one end of the screw rod is fixedly connected with a cover plate, and the inner cavity of the mixing bin is fixedly connected with a feeding pipe.
[0007] As preferred, the rotating assembly comprises a fixed conical bevel gear, one side of the fixed conical bevel gear is fixedly connected with one side of the fixed main plate, one side of the rotating frame is fixedly connected with a connecting block, the inner cavity of the connecting block is rotatably connected with a mounting rod, one end of the mounting rod is fixedly connected with a rotating conical bevel gear, the surface of the mounting rod is fixedly connected with a driving gear, the surface of the rotating rod is fixedly connected with a driven gear, the surface of the driven gear is in transmission connection with a toothed chain of the driving gear, and the teeth of the fixed conical bevel gear and the teeth of the rotating conical bevel gear are in meshing.
[0008] As preferred, the quantitative mechanism comprises a storage box, one side of the storage box is fixedly connected with one side of the fixed main plate, the inner cavity of the storage box is fixedly connected with a suction pipe, one end of the suction pipe is fixedly connected with an electronic water pump, the input end of the suction pipe is fixedly connected with one side of the electronic water pump, the output end of the electronic water pump is fixedly connected with a communication pipe, the surface of the communication pipe is fixedly connected with a flow detector, one end of the flow detector is fixedly connected with a bellows, the surface of the feeding pipe is screwedly connected with the bellows, and the surface of the feeding pipe is screwedly connected with a threaded cover.
[0009] As preferred, the inner cavity of the mixing bin is provided with a mounting groove, and the inner cavity of the mounting groove is fixedly connected with a heating plate.
[0010] As preferred, one side of the fixed main plate is provided with a material accumulation box, and one side of the fixed main plate is fixedly connected with a limiting ring block.
[0011] As preferred, one side of the rotating frame is fixedly connected with a fixed ring block, and the inner cavity of the fixed ring block is fixedly connected with the surface of the connecting rod.
[0012] As preferred, one side of the mixing bin is fixedly connected with a reinforcing ring block, the inner cavity of the reinforcing ring block is fixedly connected with the surface of the rotating rod, and one side of the cover plate is fixedly connected with a rubber sealing block.
[0013] The utility model discloses the advantages are as follows:
[0014] The utility model discloses a structure is simple, and the electronic water pump and the flow detector's mutual cooperation realizes the extraction of coating raw material to realize the quantitative proportioning of raw material, and then through the operation drive rotating frame of servo motor and rotate, and rotating frame can smoothly drive mixing bin to rotate in the rotation, and utilize the intermeshing of fixed conical helical gear and rotating conical helical gear, realize the rotation of mixing bin, thereby reach the efficient mixing of mixing bin, when needing to mix, stir the raw material of water -based coiled material coating, can effectively mix while reducing the raw material that appears the situation of sinking or mixing not enough uniformity because of different size, weight, solve the manufacturing of water -based coiled material coating when using the processing mode of stirring, because of the weight, size of different raw material, this makes only through the mixing of stirring rod and mix, manufacture, possibly appear sinking, stirring not enough uniformity, and then influence the use effect of coating after being processed etc. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, below will to the drawing needed to use in the embodiment or prior art description simple introduction, obviously, below in the drawing in the description only some embodiments of the utility model, for the ordinary skilled person in the art comes, under the premise of not paying creative labor, can also obtain other drawings according to these drawings.
[0016] Figure 1 It is the structural diagram of fixed mainboard and screw cover of the utility model;
[0017] Figure 2 It is the structural diagram of installation groove and heating plate of the utility model;
[0018] Figure 3 It is the structural diagram of fixed stirring rod and fixed ring block of the utility model;
[0019] Figure 4 It is the structural diagram of driven gear and mixing bin of the utility model;
[0020] Figure 5 It is the structural diagram of PLC controller and servo motor of the utility model;
[0021] Figure 6 It is the structural diagram of rotating conical helical gear and tooth chain of the utility model.
[0022] In the figure: 1, fixed mainboard; 2, mounting plate; 3, servo motor; 4, mixing mechanism; 401, connecting rod; 402, rotating frame; 403, rotating rod; 404, mixing bin; 405, fixed stirring stick; 406, rotating assembly; 4061, fixed conical bevel gear; 4062, rotating conical bevel gear; 4063, connecting block; 4064, mounting rod; 4065, driving gear; 4066, driven gear; 4067, gear chain; 407, screw rod; 408, cover plate; 409, feed pipe; 5, quantitative mechanism; 501, storage box; 502, extraction pipe; 503, electronic water pump; 504, communication pipe; 505, flow detector; 506, corrugated pipe; 507, screw cap; 6, PLC controller; 7, material accumulation box; 8, limiting ring block; 9, mounting groove; 10, heating plate; 11, reinforcing ring block; 12, fixed ring block; 13, rubber sealing block. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application. Figures 1-6 The present application will be further described in detail,
[0025] The embodiments of the present application disclose a quantitative proportioner for water-based coiled material paint. Referring to Figure 1 and Figure 6 A quantitative proportioner for water-based coiled material paint, comprising a fixed mainboard 1, a mounting plate 2 and a PLC controller 6 are fixedly connected on one side of the fixed mainboard 1, a servo motor 3 is fixedly connected in the inner cavity of the mounting plate 2, and a mixing mechanism 4 and a quantitative mechanism 5 are arranged on the two sides of the fixed mainboard 1 respectively.
[0026] The mixing mechanism 4 comprises a connecting rod 401, one end of the connecting rod 401 is fixedly connected with the output end of the servo motor 3, a rotating frame 402 is fixedly connected at one end of the connecting rod 401, a rotating rod 403 is rotatably connected in the inner cavity of the rotating frame 402, a mixing bin 404 is fixedly connected at one end of the rotating rod 403, a rotating assembly 406 is arranged on the surface of the mixing bin 404, a fixed stirring stick 405 is fixedly connected in the inner cavity of the mixing bin 404, a screw rod 407 is threadedly connected in the inner cavity of the rotating frame 402, a cover plate 408 is fixedly connected at one end of the screw rod 407, and a feed pipe 409 is fixedly connected in the inner cavity of the mixing bin 404.
[0027] The fixed main plate 1 can be connected to the servo motor 3 through the mounting plate 2, and the installation and fixation of the PLC controller 6 are realized, the servo motor 3 can drive the connecting rod 401 to rotate through its own operation, and the connecting rod 401 can drive the mixing bin 404 to rotate around the output end of the servo motor 3 through its own connection with the rotating frame 402 and the connection of the rotating rod 403 with the rotating frame 402 and the mixing bin 404, and the mixing bin 404 can mix the water-based coil coating raw materials added in its own interior while rotating, and the fixed stirring rod 405 can increase the uniformity of the raw materials during mixing, the screw rod 407 can move the cover plate 408 through the threaded connection between the screw rod 407 and the rotating frame 402, the cover plate 408 can close the mixing bin 404 after moving to a certain distance, and the cover plate 408 can facilitate the removal of the mixed raw materials after moving to a certain distance in the opposite direction.
[0028] With reference to Figure 2 and Figure 6 The rotating assembly 406 includes a fixed conical bevel gear 4061, one side of the fixed conical bevel gear 4061 is fixedly connected with one side of the fixed main plate 1, one side of the rotating frame 402 is fixedly connected with a connecting block 4063, the inner cavity of the connecting block 4063 is rotatably connected with a mounting rod 4064, one end of the mounting rod 4064 is fixedly connected with a rotating conical bevel gear 4062, the surface of the mounting rod 4064 is fixedly connected with a drive gear 4065, the surface of the rotating rod 403 is fixedly connected with a driven gear 4066, the surface of the driven gear 4066 is transmissionally connected with a toothed chain 4067 through the drive gear 4065, the teeth of the fixed conical bevel gear 4061 and the teeth of the rotating conical bevel gear 4062 are intermeshed, the connecting block 4063 can be connected to the rotating conical bevel gear 4062 and the drive gear 4065 through the mounting rod 4064, and the intermeshing between the rotating conical bevel gear 4062 and the fixed conical bevel gear 4061 enables the rotating conical bevel gear 4062 to rotate around the center of the fixed conical bevel gear 4061 when the connecting rod 401 drives the rotating frame 402 to rotate, and the connecting block 4063 and the mounting rod 4064 are smoothly driven to rotate through the intermeshing between the two.
[0029] In addition, the mounting rod 4064 can smoothly drive the driven gear 4066 to rotate through the toothed chain 4067 while rotating, the driven gear 4066 can drive the mixing bin 404 to rotate around the center of the connecting rod 401 through the rotating rod 403, and the driven gear 4066 can self-rotate around the center of the rotating rod 403, thereby improving the mixing effect of the raw materials in the mixing bin 404 and reducing the sinking of the raw materials during mixing.
[0030] With reference to Figure 2 andFigure 5 The quantitative mechanism 5 comprises a storage box 501, one side of the storage box 501 is fixedly connected with one side of the fixed main plate 1, an internal cavity of the storage box 501 is fixedly connected with a suction pipe 502, one end of the suction pipe 502 is fixedly connected with an electronic water pump 503, an input end of the suction pipe 502 is fixedly connected with one side of the electronic water pump 503, an output end of the electronic water pump 503 is fixedly connected with a communication pipe 504, a surface of the communication pipe 504 is fixedly connected with a flow detector 505, one end of the flow detector 505 is fixedly connected with a bellows 506, a surface of the feeding pipe 409 is threadedly connected with the bellows 506, and a surface of the feeding pipe 409 is threadedly connected with a threaded cover 507. The inside of the storage box 501 can store raw materials needed for manufacturing paint, and the suction pipe 502 can communicate the inside of the storage box 501 with the electronic water pump 503.
[0031] In addition, the electronic water pump 503 can pump the raw materials in the inside of the storage box 501 into the inside of the bellows 506 through the suction pipe 502 and the communication pipe 504 when the electronic water pump 503 is working, the bellows 506 can communicate with the feeding pipe 409 when needed, so that the raw materials can be smoothly added to the inside of the mixing bin 404, the threaded cover 507 can close the feeding pipe 409 after the raw materials are added, the flow detector 505 can detect the flow of the raw materials in the inside of the communication pipe 504, and stop adding the raw materials when the flow reaches a certain value, and the PLC controller 6 is electrically connected with the electronic water pump 503 and the flow detector 505, so that the staff can control the use of the electronic water pump 503 and the flow detector 505 through the PLC controller 6.
[0032] Referring to Figure 2 and Figure 3 An internal cavity of the mixing bin 404 is provided with a mounting groove 9, and an internal cavity of the mounting groove 9 is fixedly connected with a heating plate 10. The mixing bin 404 can install and fix the heating plate 10 through the mounting groove 9, and the heating plate 10 can heat the inside of the mixing bin 404, so that the inside of the mixing bin 404 can be heated conveniently and simply when the paint needs to be heated during mixing.
[0033] Referring to Figure 2 and Figure 3 One side of the fixed main plate 1 is provided with a material accumulation box 7, and one side of the fixed main plate 1 is fixedly connected with a limiting ring block 8. The material accumulation box 7 can collect the mixed and manufactured paint, and the limiting ring block 8 can limit the bellows 506 when the bellows 506 does not need to add raw materials, so that the bellows 506 does not easily hinder the rotation of the mixing bin 404 when not in use.
[0034] Referring toFigure 6 One side of the rotating frame 402 is fixedly connected with a fixed ring block 12, the inner cavity of the fixed ring block 12 is fixedly connected with the surface of the connecting rod 401, the fixed ring block 12 can reinforce the connection between the rotating frame 402 and the connecting rod 401 through the connection relationship among the rotating frame 402, the connecting rod 401 and the fixed ring block 12, so that the rotating frame 402 is not prone to breakage or shaking at the connection with the connecting rod 401 when being driven to rotate.
[0035] With reference to Figure 2 and Figure 6 One side of the mixing bin 404 is fixedly connected with a reinforcing ring block 11, the inner cavity of the reinforcing ring block 11 is fixedly connected with the surface of the rotating rod 403, one side of the cover plate 408 is fixedly connected with a rubber sealing block 13, and the reinforcing ring block 11 can reinforce the connection between the mixing bin 404 and the rotating rod 403, thereby enhancing the stability of the connection between the rotating rod 403 and the mixing bin 404, and the rubber sealing block 13 can increase the sealing property of the connection between the cover plate 408 and the mixing bin 404, thereby reducing the possibility of the raw materials in the mixing bin 404 flowing out from the connection between the cover plate 408 and the mixing bin 404.
[0036] Working principle: when the device is used, the worker can extend the bellows 506 into the inside of the feed pipe 409, start the PLC controller 6 after extending, control the operation of the electronic water pump 503 and the flow detector 505 through the PLC controller 6, make the electronic water pump 503 be able to extract the raw materials stored in the storage box 501 and pump into the inside of the bellows 506, when the raw materials flow in the raw material sub-communication pipe 504, the flow detector 505 can detect the flow of the flowing raw materials, and cancel the operation of the electronic water pump 503 after reaching a certain amount, thereby realizing the quantitative proportioning of the raw materials, when the inside of the mixing bin 404 is added with the proportioned raw materials, the worker can connect the threaded cover 507 to the surface of the feed pipe 409, and start the servo motor 3, the servo motor 3 can smoothly drive the rotating frame 402 to rotate when operating, the rotating frame 402 can drive the mixing bin 404 to rotate through the rotating rod 403 when rotating, and the rotating frame 402 can also drive the rotating conical helical gear 4062 to rotate to fix the center of the conical helical gear 4061, at this time, the rotating of the mounting rod 4064 can be realized due to the mutual meshing of the fixed conical helical gear 4061 and the rotating conical helical gear 4062, and the rotating rod 403 is driven to rotate through the connection between the tooth chain 4067 and the driving gear 4065 and the driven gear 4066, so that the mixing bin 404 can rotate itself when being driven to rotate by the rotating frame 402, and the effect of mixing raw materials is improved by cooperating with the fixed stirring rod 405 in the inside of the mixing bin 404, and when the raw materials are relaxed and manufactured, only the screw rod 407 is rotated, so that the screw rod 407 is no longer in contact with the cover plate 408, and the mixed paint can be taken out.
[0037] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.
Claims
1. A gravimetric proportioner for waterborne web coating, characterized by: Including fixed mainboard (1), one side of fixed mainboard (1) is fixedly connected with mounting plate (2) and PLC controller (6), the inner chamber of mounting plate (2) is fixedly connected with servo motor (3), both sides of fixed mainboard (1) are provided with mixing mechanism (4) and quantitative mechanism (5) respectively; The mixing mechanism (4) includes a connecting rod (401), one end of the connecting rod (401) is fixedly connected with the output end of the servo motor (3), one end of the connecting rod (401) is fixedly connected with a rotating frame (402), the inner chamber of the rotating frame (402) is rotatably connected with a rotating rod (403), one end of the rotating rod (403) is fixedly connected with a mixing bin (404), the surface of the mixing bin (404) is provided with a rotating assembly (406), the inner chamber of the mixing bin (404) is fixedly connected with a fixed stirring rod (405), the inner chamber of the rotating frame (402) is threadedly connected with a screw rod (407), one end of the screw rod (407) is fixedly connected with a cover plate (408), the inner chamber of the mixing bin (404) is fixedly connected with a feed pipe (409).
2. A gravimetric proportioner for waterborne web coating according to claim 1, characterized in that: The rotating assembly (406) includes a fixed conical bevel gear (4061), one side of the fixed conical bevel gear (4061) is fixedly connected with one side of the fixed mainboard (1), one side of the rotating frame (402) is fixedly connected with a connecting block (4063), the inner chamber of the connecting block (4063) is rotatably connected with a mounting rod (4064), one end of the mounting rod (4064) is fixedly connected with a rotating conical bevel gear (4062), the surface of the mounting rod (4064) is fixedly connected with a drive gear (4065), the surface of the rotating rod (403) is fixedly connected with a driven gear (4066), the driven gear (4066) and the surface of the drive gear (4065) are in transmission connection with a sprocket chain (4067), the teeth of the fixed conical bevel gear (4061) and the teeth of the rotating conical bevel gear (4062) are in meshing engagement.
3. A gravimetric proportioner for water-borne web coating according to claim 2, characterized in that: The quantitative mechanism (5) includes a storage box (501), one side of the storage box (501) is fixedly connected with one side of the fixed mainboard (1), the inner chamber of the storage box (501) is fixedly connected with a suction pipe (502), one end of the suction pipe (502) is fixedly connected with an electronic water pump (503), the input end of the suction pipe (502) is fixedly connected with one side of the electronic water pump (503), the output end of the electronic water pump (503) is fixedly connected with a communication pipe (504), the surface of the communication pipe (504) is fixedly connected with a flow detector (505), one end of the flow detector (505) is fixedly connected with a bellows (506), the surface of the feed pipe (409) is threadedly connected with the bellows (506), the surface of the feed pipe (409) is threadedly connected with a threaded cover (507).
4. A gravimetric proportioner for water-borne web coating according to claim 3, characterized in that: The inner chamber of the mixing bin (404) is provided with a mounting groove (9), the inner chamber of the mounting groove (9) is fixedly connected with a heating plate (10).
5. A gravimetric proportioner for water-borne web coating material according to claim 4, characterized in that: One side of the fixed main plate (1) is provided with a material accumulation box (7), and one side of the fixed main plate (1) is fixedly connected with a limiting ring block (8).
6. A gravimetric proportioner for water-borne web coating according to claim 3, characterized in that: One side of the rotating frame (402) is fixedly connected with a fixed ring block (12), and the inner cavity of the fixed ring block (12) is fixedly connected with the surface of the connecting rod (401).
7. A gravimetric proportioner for water-borne web coating according to claim 4, characterized in that: One side of the mixing bin (404) is fixedly connected with a reinforcing ring block (11), the inner cavity of the reinforcing ring block (11) is fixedly connected with the surface of the rotating rod (403), and one side of the cover plate (408) is fixedly connected with a rubber sealing block (13).