Tungsten steel plate forming device with high machining efficiency

Abstract

The utility model provides a tungsten steel plate forming device with high machining efficiency, which relates to the technical field of tungsten steel plate machining equipment and comprises machining equipment, a base block is fixed on the surface of the machining equipment, and a fixing plate is fixed at the top of the base block. The process highly depends on skills and experiences of operators, as the technical level, the operation habit and the degree of being familiar with equipment of each worker are different, consistency is difficult to keep in the actual machining process, and then the machining precision and quality of products are affected, and in the tungsten steel plate fixing process, the machining precision and quality of the products are affected. If a traditional bolt and thread matching mode is adopted or a clamp is used for fixing materials, a long time needs to be spent on position adjustment to ensure that the plates are in a correct machining posture before each time of clamping, the workload of the preparation stage is increased, and the working efficiency of the whole production line is also remarkably reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to tungsten steel plate processing equipment technical field especially relates to tungsten steel plate forming device of high processing efficiency. BACKGROUND

[0002] Tungsten steel, also known as hard metal, is a composite material composed of carbide (such as tungsten carbide) and metal binder (such as cobalt or nickel). This material is known for its high hardness, wear resistance and high temperature resistance, and is widely used in cutting tools, wear-resistant parts and structural parts in high temperature environments. Tungsten steel plate forming device is a device that cuts, grinds or extrudes tungsten steel plate material into a specific shape. These devices usually include cutting mechanisms, grinding systems or extrusion forming modules that can adjust angles and sizes as needed to meet different processing requirements.

[0003] In the prior art, the tungsten steel plate forming device needs to be manually controlled and fixed in position during use. This process is highly dependent on the skills and experience of the operator. Since the technical level, operation habits and familiarity with the equipment of each worker are different, it is difficult to maintain consistency in the actual processing process, which affects the processing precision and quality of the product, resulting in a decrease in the yield of finished products. In addition, during the process of fixing the tungsten steel plate, if the traditional bolt thread cooperation method or clamps are used to fix the material, a long time is needed to adjust the position before each clamping to ensure that the plate is in the correct processing posture. This not only increases the workload in the preparation stage, but also significantly reduces the working efficiency of the entire production line. SUMMARY

[0004] The utility model aims at solving the shortcomings in the prior art and provides a tungsten steel plate forming device with high processing efficiency.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a tungsten steel plate forming device with high processing efficiency, comprising a processing equipment, a base block is fixed on the surface of the processing equipment, a fixed plate is fixed on the top of the base block, an outer cylinder is slidably connected to the inner wall of the fixed plate, an end plate is fixed to one end of the outer cylinder, an inner cylinder is fixed to the inner wall of the outer cylinder, an inner circumferential limiting plate is fixed to the inner wall of the inner cylinder, an inner column is slidably connected to the inner wall of the inner cylinder, a circumferential limiting groove is formed on the surface of the inner column, the inner wall of the circumferential limiting groove is slidably connected to the surface of the inner circumferential limiting plate, an end plate is fixed to one end of the inner column, a return spring is fixed to one side of the end plate, and one end of the return spring is fixed to one end of the inner cylinder.

[0006] Preferably, the inner wall of the base block is slidably connected with an outer screw groove cylinder, the inner wall of the outer screw groove cylinder is threadedly connected with a movable screw rod, one side of the movable screw rod is fixedly connected with a rotating part, one end of the movable screw rod is threadedly connected with an inner screw groove cylinder, and one end of the inner screw groove cylinder and one end of the outer screw groove cylinder are both provided with a residual circular clamping groove.In the working process of the tungsten steel plate forming device, when the end plates clamp the tungsten steel plate, the device will perform a stamping operation on the tungsten steel plate to be processed.However, when the stamping force is large, the strong impact force is easy to cause the rotation of the outer cylinder and the inner column.Once the outer cylinder and the inner column rotate, the original stable fixed state will be broken, causing the tungsten steel plate to shift during processing.The shift of the tungsten steel plate will bring a series of serious consequences.Firstly, it will cause the yield to decrease because the shifted tungsten steel plate cannot meet the design requirements and needs to be reprocessed or scrapped.Secondly, the shift of the tungsten steel plate will also affect the processing precision and quality, so that the performance and service life of the final product are affected.In addition, frequent shift and reprocessing will increase the production cost and time cost, reduce the overall production efficiency, and solve the problems by installing the outer screw groove cylinder, so that when the production starts, the staff rotates the rotating part to make the movable screw rod gather the inner screw groove cylinder and the rotating part to the center of the outer cylinder through thread connection, and the outer cylinder is clamped through the residual circular clamping groove, thereby preventing the rotation of the outer cylinder when it is impacted, and improving the yield.

[0007] Preferably, the bottom of the end plate is provided with a rectangular groove, the inner wall of the rectangular groove is slidably connected with a bottom limiting part, and the bottom of the bottom limiting part is fixedly connected with the top of the base block.In the operation process of the tungsten steel plate forming device, when the end plates on both sides gather to the center to clamp the tungsten steel plate, this step is crucial to ensure the processing precision and stability.However, some challenges will be encountered in actual operation, one of which is that the end plate will rotate or shift during movement due to the influence of friction, and this rotation and shift is caused by various factors, for example, the surface of the tungsten steel plate is not flat enough, or there are small particles, which will increase the friction between the end plate and the tungsten steel plate.In addition, if the pressure of the air cylinder is not properly adjusted, or the cooperation between the inner column and the outer cylinder is not accurate enough, it will also cause unnecessary rotation of the end plate during movement.Once the end plate rotates or shifts, the direct consequence is that the clamping effect of the device on the tungsten steel plate is poor, which means that the tungsten steel plate cannot be stably fixed at the predetermined position, thereby causing movement during subsequent stamping or other processing.Under this condition, not only the processing precision is difficult to guarantee, but also the running stability of the device will be greatly reduced.For such problems, the bottom limiting part is installed to solve the problems, so that when the end plate moves, the rotation of the end plate is prevented through the cooperation and limitation of the bottom limiting part and the rectangular groove, and the stability of the device is improved.

[0008] Preferably, the one end of the inner wall of the circumferential groove is fixed with a buffer pad, which prevents the collision between the components through the buffer pad, and improves the service life of the equipment.

[0009] Preferably, the side of the end plate is fixed with a clamping end, which reduces the wear of the material and improves the yield.

[0010] Preferably, the bottom end of the processing equipment is fixed with a reinforcing rib, which improves the service life of the equipment.

[0011] Preferably, the bottom of the processing equipment is coated with a rubber layer, which prevents the equipment from deviating and improves the stability of the equipment. Beneficial effects

[0012] In the prior art, the tungsten steel plate forming device needs to be manually controlled and fixed during use, which highly depends on the skills and experience of the operators. Since the technical level, operation habits and familiarity with the equipment of each worker are different, it is difficult to maintain consistency in the actual processing process, which affects the processing precision and quality of the product, and reduces the yield. In addition, during the process of fixing the tungsten steel plate, if the traditional bolt thread cooperation method or clamp is used to fix the material, a long time is needed to adjust the position before each clamping to ensure that the plate is in the correct processing posture, which not only increases the workload in the preparation stage, but also significantly reduces the working efficiency of the entire production line. To solve such problems, the end plate is installed to fix the tungsten steel plate block when it is placed on the fixed plate of the processing equipment. The worker can start the cylinder, which moves the inner column towards the side close to the outer cylinder, so that the end plate approaches the center of the fixed plate. At the same time, the extrusion of the cylinder also makes the end plate on one side of the outer cylinder approach the center of the fixed plate. In this way, the two end plates quickly clamp the tungsten steel plate block to the center, achieving the fixation of the tungsten steel plate block. This pressure clamping fixation method through the quick response of the cylinder and the centering of the device has many advantages. First, it greatly improves the processing efficiency of the device, because the quick response of the cylinder can shorten the preparation time, so that the worker can start the processing work faster. Second, this fixation method can improve the user experience, because the worker does not need to spend too much time and effort to adjust and fix the tungsten steel plate block, thereby reducing the work burden. Finally, since this fixation method can quickly, accurately and stably fix the tungsten steel plate block, it can also improve the processing precision and quality, and further improve the yield.

[0013] In the prior art, in the working process of the tungsten steel plate forming device, after the end plate clamps the tungsten steel plate, the device will perform a stamping operation on the tungsten steel plate to be processed. However, when the stamping force is large, the strong impact force is easy to cause the rotation of the outer cylinder and the inner column. Once the outer cylinder and the inner column rotate, the originally stable fixing state will be broken, causing the tungsten steel plate to deviate during the processing process. The deviation of the tungsten steel plate will bring a series of serious consequences. First of all, it will cause the yield to decrease because the deviated tungsten steel plate cannot meet the design requirements and needs to be reprocessed or scrapped. Secondly, the deviation of the tungsten steel plate will also affect the processing precision and quality, so that the performance and service life of the final product are affected. In addition, frequent deviation and reprocessing will increase the production cost and time cost, reduce the overall production efficiency. In view of such problems, the utility model adopts the installation of the outer screw groove cylinder to solve the problem, realizes that when the production starts, the worker rotates the rotating part to make the inner screw groove cylinder and the rotating part gather to the center of the outer cylinder through the thread connection, and the outer cylinder is clamped through the residual circular clamping groove, so as to prevent the rotation of the outer cylinder when it is impacted, and the effect of improving the yield is achieved.

[0014] In the prior art, in the operation process of the tungsten steel plate forming device, when the end plates on both sides gather to the center to clamp the tungsten steel plate, this step is crucial to ensure the processing precision and stability. However, some challenges will be encountered in actual operation, one of which is that the end plate will rotate or deviate during movement due to the influence of friction. This rotation and deviation is caused by various factors, for example, the surface of the tungsten steel plate is not flat enough, or there are small particles, which will increase the friction between the end plate and the tungsten steel plate. In addition, if the pressure of the air cylinder is not properly adjusted, or the cooperation between the inner column and the outer cylinder is not accurate enough, it will also cause unnecessary rotation of the end plate during movement. Once the end plate rotates or deviates, the direct consequence is that the clamping effect of the device on the tungsten steel plate is poor, which means that the tungsten steel plate cannot be stably fixed at the predetermined position, thereby causing movement during subsequent stamping or other processing. In this case, not only the processing precision is difficult to guarantee, but also the running stability of the device will be greatly reduced. In view of such problems, the utility model adopts the installation of the bottom limiting part to solve the problem, realizes that when the end plate moves, the rotation of the end plate is prevented through the cooperation and limitation of the bottom limiting part and the matrix slot, and the effect of improving the stability of the device is achieved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model's tight clamp end;

[0017] Figure 3 It is a schematic diagram of the three-dimensional structure of the utility model's outer cylinder;

[0018] Figure 4 It is the three-dimensional structure schematic view of the cushion of the utility model;

[0019] Figure 5 It is the three-dimensional structure schematic view of the inner circumferential limiting plate of the utility model;

[0020] Figure 6 It is the three-dimensional structure schematic view of the inner screw groove cylinder of the utility model.

[0021] Legend:

[0022] 1, processing equipment; 101, base block; 102, fixed plate; 2, outer cylinder; 201, end plate; 202, inner cylinder; 203, inner circumferential limiting plate; 204, inner column; 205, circumferential limiting groove; 206, reset spring; 3, outer screw groove cylinder; 301, inner screw groove cylinder; 302, dynamic screw; 303, rotating part; 4, bottom limiting piece; 5, cushion; 6, clamping end; 7, reinforcing rib. Specific implementation

[0023] In order to make the technical means, creation features, purposes and effects realized by the utility model easy to understand, the following further describes the utility model by combining with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the implementation, other embodiments obtained by those skilled in the art without creative labor all belong to the protection scope of the utility model.

[0024] The specific embodiments of the utility model are described below by combining with the drawings. Specific embodiments

[0025] Reference Figures 1-6The utility model provides a high -efficient tungsten steel plate forming device of processing efficiency, including processing equipment 1, the surface fixed base piece 101 of processing equipment 1, the top fixed plate 102 of base piece 101, the inner wall sliding connection of fixed plate 102 has outer tube 2, and one end of outer tube 2 is fixed with end plate 201, and the inner wall of outer tube 2 is fixed with inner tube 202, and the inner wall of inner tube 202 is fixed with inner circumferential limit plate 203, and the inner wall sliding connection of inner tube 202 is fixed with inner column 204, and the circumferential surface of inner column 204 is provided with circumferential limit groove 205, and the inner wall sliding connection of circumferential limit groove 205 is with the surface of inner circumferential limit plate 203, and one end of inner column 204 is fixed with end plate 201, and the other end of inner column 204 is slidably connected with the inner wall of end plate 201 close to one end of outer tube 2, and the other end of inner column 204 is driven by air cylinder, and one side of end plate 201 is fixed with reset spring 206, and one end of reset spring 206 is fixed with one end of inner tube 202, and the inner wall sliding connection of base piece 101 has outer screw groove cylinder 3, and the inner wall of outer screw groove cylinder 3 is threadedly connected with movable screw rod 302, and one side of movable screw rod 302 is fixed with rotating piece 303, and one end of movable screw rod 302 is threadedly connected with inner screw groove cylinder 301, and the one end of inner screw groove cylinder 301 and the one end of outer screw groove cylinder 3 are provided with residual circular clamping groove, in the working procedure of tungsten steel plate forming device, after end plate 201 clamps tungsten steel plate, the equipment will carry out the stamping operation to the tungsten steel plate to be processed, however, when the stamping degree is bigger, this strong impact force is easy to cause the rotation of outer tube 2 and inner column 204, once outer tube 2 and inner column 204 rotate, the originally stable fixed state is broken, leading to the deviation of tungsten steel plate in the processing, and the deviation of tungsten steel plate will bring a series of serious consequences, first, it will lead to the reduction of finished product rate, because the deviated tungsten steel plate can not satisfy the design requirement, needs to be reprocessed or scrapped, second, the deviation of tungsten steel plate also can influence processing precision and quality, makes the performance and life of final product be influenced, in addition, frequent deviation and reprocessing also can increase production cost and time cost, reduce overall production efficiency, in view of such problems, the utility model adopts the mode of installing outer screw groove cylinder 3, when production starts, the staff rotates rotating piece 303 to make movable screw rod 302 gather inner screw groove cylinder 301 and rotating piece 303 to the center of outer tube 2 through thread connection, and outer tube 2 is clamped through residual circular clamping groove, to prevent the rotation of outer tube 2 when being impacted, reach the effect of improving finished product rate.

[0026] The bottom of the end plate 201 is provided with a rectangular groove, and the inner wall of the rectangular groove is slidably connected with a bottom limiting piece 4, and the bottom of the bottom limiting piece 4 is fixed with the top of the base block 101. During the operation of the tungsten steel plate forming device, when the two end plates 201 gather towards the center to clamp the tungsten steel plate, this step is crucial to ensure the machining precision and stability. However, some challenges will be encountered in actual operation, one of which is that the end plate 201 rotates or deviates during movement due to the influence of friction. This rotation and deviation is caused by various factors, for example, the surface of the tungsten steel plate is not flat enough, or there are small particles, which will increase the friction between the end plate 201 and the tungsten steel plate. In addition, if the pressure of the air cylinder is not properly adjusted, or the cooperation between the inner column 204 and the outer cylinder 2 is not accurate enough, it will also cause unnecessary rotation of the end plate 201 during movement. Once the end plate 201 rotates or deviates, the direct consequence is that the clamping effect of the equipment on the tungsten steel plate is poor, which means that the tungsten steel plate cannot be firmly fixed in the predetermined position, resulting in movement during subsequent stamping or other processing. In this case, not only the machining precision is difficult to guarantee, but also the running stability of the equipment will be greatly reduced. In view of such problems, the utility model adopts the installation of the bottom limiting piece 4 to solve the problem, realizes the cooperation and limitation of the bottom limiting piece 4 and the rectangular groove when the end plate 201 moves, prevents the end plate 201 from deviating, and improves the stability of the equipment. The inner wall of the circumferential limiting groove 205 is fixed with a buffer pad 5 at one end, which prevents the collision between the components and improves the service life of the equipment. The end plate 201 is fixed with a tight clamp 6 on one side, which reduces the wear of the material and improves the yield. The machining equipment 1 is fixed with a reinforcing rib 7 at the bottom, which improves the service life of the equipment. The bottom of the machining equipment 1 is covered with a rubber layer, which prevents the equipment from deviating and improves the stability of the equipment.

[0027] The working principle of the utility model discloses: when the tungsten steel plate to be processed is placed at the fixed plate 102 of processing equipment 1, the staff can start the air cylinder, at this time, the air cylinder will make the inner column 204 move to the side close to the outer cylinder 2, so that the end plate 201 is close to the center of the fixed plate 102, at the same time, the extrusion of the air cylinder will also make the end plate 201 on one side of the outer cylinder 2 close to the center of the fixed plate 102, in this way, the two end plates 201 will quickly clamp the tungsten steel plate to the center, realizing the fixation of the tungsten steel plate, this pressure clamping fixation mode through the quick response of the air cylinder and the centering of the device has many advantages, first, it greatly improves the processing efficiency of the device, because the quick response of the air cylinder can shorten the preparation time, so that the staff can start processing work faster, second, this fixation mode can improve the user experience, because the staff does not need to spend too much time and effort to adjust and fix the tungsten steel plate, thereby reducing the work burden, finally, because this fixation mode can realize the quick, accurate and stable fixation of the tungsten steel plate, therefore, it can also improve the processing precision and quality, further improving the yield.

[0028] In the utility model, unless another definite provision and limitation, first feature is in second feature " on " or " under " can include first and second feature direct contact, also can include first and second feature is not direct contact but is through the contact between other features between them. Moreover, first feature is in second feature " on ", " above " and " upper surface " include first feature is in second feature directly above and oblique above, or just indicate that first feature horizontal height is higher than second feature. First feature is in second feature " under ", " below " and " lower surface " include first feature is in second feature directly below and oblique below, or just indicate that first feature horizontal height is less than second feature.

[0029] The basic principle, main features and advantages of the utility model are shown and described above. The skilled in the art should understand that the utility model is not limited by the above examples, the above examples and the description in the specification are only preferred examples of the utility model, and are not used to limit the utility model, various changes and improvements of the utility model can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency tungsten carbide plate forming device, comprising a processing device (1), wherein a base block (101) is fixed on the surface of the processing device (1), and a fixing plate (102) is fixed on the top of the base block (101), characterized in that: The inner wall of the fixed plate (102) is slidably connected with an outer cylinder (2), one end of the outer cylinder (2) is fixedly connected with an end plate (201), the inner wall of the outer cylinder (2) is fixedly connected with an inner cylinder (202), the inner wall of the inner cylinder (202) is fixedly connected with an inner circumferential limiting plate (203), the inner wall of the inner cylinder (202) is slidably connected with an inner column (204), the peripheral surface of the inner column (204) is provided with a circumferential limiting groove (205), the inner wall of the circumferential limiting groove (205) is slidably connected with the surface of the inner circumferential limiting plate (203), one end of the inner column (204) is fixedly connected with an end plate (201), the other end of the inner column (204) is slidably connected with the inner wall of the end plate (201) close to one end of the outer cylinder (2), the other end of the inner column (204) is driven by a gas cylinder, one side of the end plate (201) is fixedly connected with a reset spring (206), one end of the reset spring (206) is fixedly connected with one end of the inner cylinder (202).

2. The tungsten plate forming apparatus of claim 1, wherein: The inner wall of the base block (101) is slidably connected with an outer screw groove cylinder (3), the inner wall of the outer screw groove cylinder (3) is threadedly connected with a movable screw rod (302), one side of the movable screw rod (302) is fixedly connected with a rotating part (303), one end of the movable screw rod (302) is threadedly connected with an inner screw groove cylinder (301), and one end of the inner screw groove cylinder (301) and one end of the outer screw groove cylinder (3) are both provided with a residual circular clamping groove.

3. The high-efficiency tungsten carbide plate forming device according to claim 1, characterized in that: The bottom of the end plate (201) is provided with a rectangular groove, the inner wall of the rectangular groove is slidably connected with a bottom limiting part (4), and the bottom of the bottom limiting part (4) is fixedly connected with the top of the base block (101).

4. The high-efficiency tungsten carbide plate forming device according to claim 1, characterized in that: The inner wall of the circumferential limiting groove (205) is fixedly connected with a buffer pad (5) at one end.

5. The high-efficiency tungsten carbide plate forming device according to claim 1, characterized in that: One side of the end plate (201) is fixedly connected with a clamping end (6).

6. The tungsten plate forming apparatus of claim 1, wherein: the first and second molds are formed of a material having a thermal expansion coefficient of 1.5 or less. The bottom end of the processing equipment (1) is fixedly connected with a reinforcing rib (7).

7. The high-efficiency tungsten carbide plate forming device according to claim 1, characterized in that: The bottom of the processing equipment (1) is covered with a rubber layer.

Images