High-strength square tube integrated forming device

Abstract

The utility model discloses a high-strength square tube integrated forming device which comprises a machining base, a first processing assembly is arranged at the upper end of the machining base, second processing assemblies are arranged at the upper end of the machining base and on the two sides of the machining base, and a controller is fixedly arranged on one side of the machining base. Compared with a traditional mode that shaping is conducted step by step by means of multiple forming rollers or forming wheels, the machining time of square pipes from raw materials to finished products is greatly shortened, the production efficiency is improved, meanwhile, the complexity of equipment is reduced, the extremely high requirements for the precision and stability of the equipment are lowered, and the product quality problem caused by part deviation is avoided; and in addition, due to the compact structural design, the equipment cost and the occupied space are reduced, the manpower and time investment needed by maintenance and debugging is reduced, the production cost and the site burden are reduced for enterprises, and efficient development of the square tube machining industry is promoted.

Description

TECHNICAL FIELD

[0001] The utility model relates to square tube processing technical field, specifically, relate to a high strength square tube integrated forming device. BACKGROUND

[0002] Square pipe, it is a kind of call of square tube and rectangular pipe, that is, the steel pipe of equal and unequal side length, is that strip steel is rolled after process treatment, generally is that strip steel is unwrapped, flattened, coiled, welded to form a round pipe, then square tube is rolled from round pipe and is sheared to the length required, in the broad field of industrial manufacturing, square tube as a kind of widely used section bar, its production efficiency and quality play a vital role for the development of numerous industries.

[0003] In the production process of square tube, the traditional integrated forming technology has obvious efficiency bottleneck, at present, most square tube forming devices rely on multiple forming rollers or forming wheels to gradually shape, this multi-step forming mode not only makes the whole production process cumbersome, but also greatly prolongs the processing time of square tube from raw material to finished product.Moreover, the coordinated operation of multiple forming components requires high precision and stability of equipment, once a component deviates, it can lead to inaccurate square tube forming, and further affect product quality.In addition, the complex equipment structure also means higher equipment cost and larger space occupation, increases the production cost and site burden of enterprise, at the same time, maintenance and debugging of multiple forming rollers or forming wheels also need more manpower and time input, further reduces production efficiency.

[0004] For the problems in the related art, no effective solution has been proposed so far. CONTENT OF THE UTILITY MODEL

[0005] For the problems in the related art, the utility model provides a high-strength square tube integrated forming device to overcome the above technical problems existing in the prior art.

[0006] Therefore, the utility model adopts the specific technical scheme as follows:

[0007] A high-strength square tube integrated forming device, comprising a machining seat, a first processing assembly is arranged at the upper end of the machining seat, a second processing assembly is arranged at the upper end of the machining seat and both sides of the machining seat, a controller is fixedly arranged on one side of the machining seat, the first processing assembly comprises a first support seat, the first support seat is fixedly arranged at the upper end of the machining seat, a first electric push rod is arranged on the first support seat, a mounting plate is arranged at the moving end of the first electric push rod, a plurality of first electric telescopic rods are fixedly arranged on both sides of the mounting plate.

[0008] Further, in order to better guarantee the forming effect, the moving end of the first electric telescopic rod is provided with a first adjusting plate, a first heating cavity is formed in the first adjusting plate, and the first heating cavity is provided with a plurality of first heating pipes.

[0009] Further, in order to better realize the processing of different square tubes, the second electric telescopic rod is embedded on the two sides of the processing seat, and the moving end of the second electric telescopic rod is provided with a first limiting plate.

[0010] Further, in order to better guarantee the forming effect, the first limiting plate is provided with a second heating cavity, and the inner wall of the second heating cavity is provided with a second heating pipe.

[0011] Further, in order to better guarantee the forming connection effect, the second processing assembly comprises a conveying device, the conveying device is symmetrically fixed on the two sides of the processing seat, a placing groove is formed in the upper end of the first limiting plate, an auxiliary wheel is arranged in the placing groove, and the two sides of the conveying device are provided with a second electric push rod through a fixing seat.

[0012] Further, in order to better guarantee the forming efficiency, the moving end of the second electric push rod is provided with a second limiting plate, the upper end of the processing seat is symmetrically provided with an electric sliding rail, the moving end of the electric sliding rail is provided with a supporting frame, and a plurality of third electric push rods are symmetrically arranged on the supporting frame.

[0013] Further, in order to better guarantee the connection effect, the moving end of the third electric push rod is provided with a heating plate, the upper end of the processing seat is provided with a second supporting seat, the fourth electric push rod is symmetrically embedded on the second supporting seat, the moving end of the fourth electric push rod is connected with a forming roller, and the side of the second supporting seat is provided with a welding device through a fixing seat.

[0014] The beneficial effects of the utility model are as follows: by setting the first processing assembly and the second processing assembly, compared with the traditional mode of gradually shaping by relying on multiple forming rollers or forming wheels, the processing time of square tubes from raw materials to finished products is greatly shortened, the production efficiency is improved, meanwhile, the complexity of the equipment is reduced, the extremely high requirements for equipment precision and stability are reduced, the product quality problems caused by component deviation are avoided, the stability of product quality is improved, in addition, the compact structure design not only reduces the equipment cost and space occupation, but also reduces the manpower and time input required for maintenance and debugging, reduces the production cost and site burden of enterprises, and helps to promote the efficient development of square tube processing industry. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the drawings required to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0016] Figure 1 The structure of the high-strength square tube integrated forming device according to the embodiment of the present application Figure 1 ;

[0017] Figure 2 The structure of the high-strength square tube integrated forming device according to the embodiment of the present application Figure 2 ;

[0018] Figure 3 The first processing assembly structure diagram of the high-strength square tube integrated forming device according to the embodiment of the present application

[0019] Figure 4 The first processing assembly local structure diagram of the high-strength square tube integrated forming device according to the embodiment of the present application

[0020] Figure 5 The first processing assembly local structure side section of the high-strength square tube integrated forming device according to the embodiment of the present application Figure 1 ;

[0021] Figure 6 The first processing assembly local structure side section of the high-strength square tube integrated forming device according to the embodiment of the present application Figure 2 ;

[0022] Figure 7 The second processing assembly structure diagram of the high-strength square tube integrated forming device according to the embodiment of the present application

[0023] Figure 8 The second processing assembly local structure of the high-strength square tube integrated forming device according to the embodiment of the present application Figure 1 ;

[0024] Figure 9 The second processing assembly local structure of the high-strength square tube integrated forming device according to the embodiment of the present application Figure 2 ;

[0025] Figure 10 The second processing assembly local structure of the high-strength square tube integrated forming device according to the embodiment of the present application Figure 3 .

[0026] In the picture:

[0027] 1. Processing base; 2. First processing component; 201. First support base; 202. First electric push rod; 203. Mounting plate; 204. First electric telescopic rod; 205. First adjusting plate; 206. First heating tube; 207. Second electric telescopic rod; 208. First limiting plate; 209. Second heating tube; 3. Second processing component; 301. Conveying equipment; 302. Auxiliary wheel; 303. Second electric push rod; 304. Second limiting plate; 305. Electric slide rail; 306. Support frame; 307. Third electric push rod; 308. Heating plate; 309. Second support base; 310. Fourth electric push rod; 311. Forming roller; 312. Welding equipment; 4. Controller. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Example 1:

[0030] like Figures 1-10 As shown, a high-strength square tube integrated molding device according to an embodiment of the present utility model includes a processing base 1, a first processing component 2 is provided at the upper end of the processing base 1, a second processing component 3 is provided at the upper end of the processing base 1 and on both sides of the processing base 1, and a controller 4 is fixedly provided on one side of the processing base 1.

[0031] The first processing component 2 includes a first support base 201, which is fixedly mounted on the upper end of the processing base 1. A first electric push rod 202 is mounted on the first support base 201. A mounting plate 203 is mounted on the moving end of the first electric push rod 202. Multiple first electric telescopic rods 204 are symmetrically fixed on both sides of the mounting plate 203. A first adjusting plate 205 is mounted on the moving end of the first electric telescopic rod 204. A first heating chamber is opened inside the first adjusting plate 205. Multiple first heating tubes 206 are provided in the first heating chamber. Second electric telescopic rods 207 are embedded in both sides of the processing base 1. A first limiting plate 208 is mounted on the moving end of the second electric telescopic rod 207. A second heating chamber is opened in the middle of the first limiting plate 208. A second heating tube 209 is provided on the inner wall of the second heating chamber.

[0032] Example 2:

[0033] like Figures 1-10As shown, according to the high-strength square tube integrated forming device, the second processing assembly 3 comprises a conveying device 301, the conveying device 301 is provided as a roller conveyor in actual use, the roller conveyor is a conventional structure (not shown in detail), the conveying device 301 is symmetrically fixedly arranged on the two sides of the machining seat 1, the upper end of the first limiting plate 208 is provided with a placing groove, an auxiliary wheel 302 is arranged in the placing groove, and the auxiliary wheel 302 is used for assisting the oriented conveying of the square tube raw material plate body, second electric push rods 303 are arranged on the two sides of the conveying device 301 through fixing seats, a second limiting plate 304 is arranged at the moving end of the second electric push rod 303, electric sliding rails 305 are symmetrically arranged on the upper end of the machining seat 1, a supporting frame 306 is arranged at the moving end of the electric sliding rail 305, a plurality of third electric push rods 307 are symmetrically arranged on the supporting frame 306, a heating plate 308 is arranged at the moving end of the third electric push rod 307, a second supporting seat 309 is arranged on the upper end of the machining seat 1, a fourth electric push rod 310 is symmetrically embedded on the second supporting seat 309, a forming roller 311 is connected to the moving end of the fourth electric push rod 310, and a welding device 312 is arranged on one side of the second supporting seat 309 through a fixing seat.

[0034] In order to facilitate the understanding of the above technical scheme of the utility model, the working principle or operation mode of the utility model in the actual process will be described in detail.

[0035] With the technical scheme of the utility model, the operator places the strip steel raw material to be processed on the processing seat 1, then the conveying device 301 is started, then the second electric push rod 303 is started, then the movement of the second electric push rod 303 drives the second limiting plate 304 to move from both sides to the center, limiting the strip steel, preventing it from shifting left and right in the subsequent processing process, then the conveying device 301 conveys the limited strip steel raw material, then the second electric telescopic rod 207 embedded in the both sides of the processing seat 1 is started, the moving end drives the first limiting plate 208 to move to the center, preliminarily limiting the width of the strip steel in the transverse direction, so that the adjustment of different widths can be realized, the first electric push rod 202 on the first support seat 201 is started, the moving end drives the mounting plate 203 to move to the appropriate position above the strip steel, so that the strip steel is brought into the groove between the first limiting plate 208 and the processing seat 1, the first electric telescopic rod 204 fixed symmetrically on both sides of the mounting plate 203 is then worked, the moving end drives the first adjusting plate 205 to approach the strip steel, the multiple first heating pipes 206 in the first heating cavity in the first adjusting plate 205 start heating, preheating the strip steel to reach the temperature condition required for subsequent processing, at the same time, the second heating pipe 209 in the second heating cavity in the first limiting plate 208 on both sides of the processing seat 1 is also started, assisting in heating the two sides of the strip steel, ensuring that the strip steel is uniformly heated and improving the preheating efficiency, so that the strip steel raw material preliminarily forms the shape of a square tube and can also be adjusted according to different specifications of the square tube, then the preliminarily formed square tube is conveyed to enter the next processing link, then the electric slide rails 305 symmetrically arranged on the upper end of the processing seat 1 are started, the moving end drives the support frame 306 to move to the appropriate position above the strip steel, the multiple third electric push rods 307 symmetrically arranged on the support frame 306 work, the moving end drives the heating plate 308 to approach the interface of the preliminarily formed strip steel, the heating plate 308 further heats the strip steel to a higher temperature to meet the requirements of subsequent forming processing, at the same time of heating, the fourth electric push rod 310 embedded in the second support seat 309 on the upper end of the processing seat 1 is started, the moving end drives the forming roller 311 to move downward to the position of the interface of the heated strip steel, so that the strip steel interface is bent, preparing for the forming operation, at this time, the welding device 312 on the side fixed seat of the second support seat 309 is also ready, after the strip steel interface is bent, welding operation is carried out, after welding, the conveying device 301 is started again, conveying the square tube formed and welded to output it from the processing device, the output square tube can be further processed according to the requirements of subsequent processes, such as shearing to the required length, surface treatment, etc., finally obtaining the high-strength square tube finished product meeting the quality requirements.

[0036] The above merely describes preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A high-strength square tube integrated molding device, characterized in that, Including processing seat (1), the upper end of processing seat (1) is provided with first processing assembly (2), the upper end of processing seat (1) is provided with second processing assembly (3) with both sides of processing seat (1), one side of processing seat (1) is fixedly provided with controller (4); First processing assembly (2) includes first support seat (201), first support seat (201) is fixedly arranged on the upper end of processing seat (1), first support seat (201) is provided with first electric push rod (202), the moving end of first electric push rod (202) is provided with mounting plate (203), the both sides of mounting plate (203) are symmetrically fixedly provided with a plurality of first electric telescopic rod (204).

2. The high-strength square tube integrated forming device according to claim 1, wherein The moving end of first electric telescopic rod (204) is provided with first adjusting plate (205), the inside of first adjusting plate (205) is provided with first heating cavity, and a plurality of first heating pipes (206) are arranged in the first heating cavity.

3. The high-strength square tube integrated forming device according to claim 2, characterized in that, Second electric telescopic rod (207) is embedded in the both sides of processing seat (1), and the moving end of second electric telescopic rod (207) is provided with first limiting plate (208).

4. The high-strength square tube integrated forming device according to claim 3, characterized in that, The middle of first limiting plate (208) is provided with second heating cavity, and the inner wall of second heating cavity is provided with second heating pipe (209).

5. The high-strength square tube integrated forming apparatus according to claim 4, wherein Second processing assembly (3) includes conveying equipment (301), conveying equipment (301) is symmetrically fixedly arranged on both sides of processing seat (1), the upper end of first limiting plate (208) is provided with placing groove, the inside of placing groove is provided with auxiliary wheel (302), and the both sides of conveying equipment (301) are provided with second electric push rod (303) through fixing seat.

6. The high-strength square tube integrated forming apparatus according to claim 5, wherein The moving end of second electric push rod (303) is provided with second limiting plate (304), and the upper end of processing seat (1) is symmetrically provided with electric slide rail (305), the moving end of electric slide rail (305) is provided with support frame (306), and a plurality of third electric push rods (307) are symmetrically arranged on support frame (306).

7. The high-strength square tube integrated forming apparatus according to claim 6, wherein The moving end of third electric push rod (307) is provided with heating plate (308), the upper end of processing seat (1) is provided with second support seat (309), second support seat (309) is symmetrically embedded with fourth electric push rod (310), fourth electric push rod (310) is connected with forming roller (311), and welding equipment (312) is arranged on one side of second support seat (309) through fixing seat.

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