Photovoltaic circuit breaker element welding positioning device
The photovoltaic circuit breaker component welding positioning device, consisting of a positioning base plate, side plates, and a cylinder-driven push bar frame, solves the welding defect problem caused by component position misalignment, achieves high-precision and stable welding results, and improves the overall performance and lifespan of the photovoltaic circuit breaker.
Patent Information
- Application Number
- CN202520604309.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-02
AI Technical Summary
During the welding process of existing photovoltaic circuit breaker components, factors such as changes in ambient temperature, differences in the thermal expansion coefficient of materials, and mechanical vibration can cause component displacement, resulting in welding defects such as uneven solder joints or poor contact.
The positioning device consists of a positioning base plate, side plates, a cylinder-driven push bar frame, and a clamping arm. Combined with elastic support components, a balance template, and a pressure sensor, it achieves precise positioning and anti-interference capabilities for components. The linkage guide rod and guide groove structure ensures the stability of movement, while the heating element and flexible rubber pad inside the clamping arm provide suitable temperature and cushioning.
To ensure components remain in the ideal soldering position under external interference, improve soldering accuracy and consistency, and enhance product performance and service life.
Smart Images
Figure CN223947191U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to photovoltaic equipment manufacturing technical field, concretely is a kind of photovoltaic circuit breaker element welding positioning device. BACKGROUND
[0002] With the development of renewable energy, photovoltaic technology as an important part of green energy has been rapidly developed. Photovoltaic circuit breaker is one of the key components in photovoltaic system, which can ensure the safe operation of the system and quickly cut off the circuit when a fault occurs. In the production process of photovoltaic circuit breaker, the welding quality of the element directly affects the performance and service life of the product.
[0003] The existing photovoltaic circuit breaker element welding positioning method usually relies on fixed clamps and templates to maintain the relative position of the element. However, in actual operation, due to the influence of factors such as changes in environmental temperature, differences in material thermal expansion coefficient, and mechanical vibration, the position of the element may shift slightly during welding. This phenomenon is more pronounced in high-precision applications. Although these displacements may seem insignificant, they can cause welding defects such as uneven welds or poor contact, thereby reducing the overall performance and service life of the product. SUMMARY
[0004] The utility model aims at providing a kind of photovoltaic circuit breaker element welding positioning device to solve the problem that the position of the element shifts slightly during the welding process of the current photovoltaic circuit breaker element due to changes in environmental temperature, differences in material thermal expansion coefficient, and mechanical vibration, thereby causing welding defects such as uneven welds or poor contact.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of photovoltaic circuit breaker element welding positioning device, including positioning base plate, the both sides of the positioning base plate are symmetrically provided with side plate, the side corresponding to the side plate is driven with push bar frame by pneumatic cylinder, the push bar frame is symmetrically penetrated with shaft coupling on it, the outer end of the shaft coupling is connected with butt joint block, the same group between the butt joint block is equipped with clamping arm, the back side of the clamping arm and push bar frame are symmetrically provided with elastic support, and the back side of the clamping arm is also provided with balance template.
[0006] Preferably, a telescopic column is provided at the connection between the shaft coupling and the butt joint block, and a compression spring is provided outside the telescopic column.
[0007] Preferably, a pressure sensor is provided at the middle edge of the top of the clamping arm, and a dynamic module is symmetrically provided at the back side of the balance template through a guide rail slot, and the dynamic modules are connected to the pressure sensor through wires.
[0008] Preferably, both sides of the pushing rack back are provided with linkage guide rods, and both sides of the side plate are provided with through holes matched with the linkage guide rod structure.
[0009] Preferably, both sides of the pushing rack bottom are provided with guide blocks, and both sides of the positioning bottom plate top are provided with guide grooves matched with the guide block structure.
[0010] Preferably, the inside of the clamping arm is uniformly provided with a plurality of heating elements, and the outer surface of the clamping arm is bonded with a flexible rubber pad.
[0011] Compared with the prior art, the photovoltaic circuit breaker element welding positioning device can effectively offset external interference during welding, ensure that the element always maintains an ideal welding position, and improve welding precision and consistency. The device realizes precise positioning of the pushing rack and the clamping arm through the stable foundation provided by the positioning bottom plate, the enhanced overall rigidity of the side plate, and the precise movement driven by the air cylinder, and the design of the elastic support and the balance template further enhances the stability and anti-interference ability of the system, so that even under adverse conditions such as environmental temperature changes or mechanical vibrations, the precise positioning and welding quality of the element can be guaranteed, thereby improving the overall performance and service life of the product. BRIEF DESCRIPTION OF DRAWINGS
[0012] Fig. 1 It is a top view structural schematic diagram of the photovoltaic circuit breaker element welding positioning device of the utility model;
[0013] Fig. 2 It is a clamping arm back side structural schematic diagram of the photovoltaic circuit breaker element welding positioning device of the utility model;
[0014] Fig. 3 It is a positioning bottom plate top structure schematic diagram of the photovoltaic circuit breaker element welding positioning device of the utility model.
[0015] In the figure: 1, positioning bottom plate; 2, side plate; 3, air cylinder; 4, pushing rack; 401, guide block; 5, linkage guide rod; 6, shaft coupling; 601, telescopic column; 602, compression spring; 7, butt joint block; 8, clamping arm; 801, heating element; 9, elastic support; 10, balance template; 1001, pressure sensor; 1002, dynamic module. DETAILED DESCRIPTION
[0016] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0017] Please refer to Figs. 1-3This utility model provides a technical solution: a photovoltaic circuit breaker component welding and positioning device, including a positioning base plate 1, which is a rectangular plate structure with mounting holes at its four corners. Side plates 2 are symmetrically welded and fixed on both sides of the positioning base plate 1, arranged vertically. A push bar frame 4 is driven by a cylinder 3 on each corresponding side of the side plate 2. The inner end of the cylinder 3 is fixed to the side plate 2 with bolts. The output end of the cylinder 3 is fixedly connected to the middle of the back side of the push bar frame 4. A coupling 6 is symmetrically fixed through the push bar frame 4. A right-angled docking block 7 is connected to the outer end of the coupling 6. Clamping arms 8 are installed between the same group of docking blocks 7. The two ends of the clamping arms 8 are fitted into the interior of the docking blocks 7 and fixed with bolts. Symmetrical arrangements are provided between the back side of the clamping arms 8 and the push bar frame 4. The elastic support 9, the connection between the elastic support 9 and the clamping arm 8 and the push bar 4 can all be fixed by welding. The elastic support 9 can be made of materials suitable for manufacturing elastic elements, such as spring steel or stainless steel, which are alloy materials with excellent elasticity and corrosion resistance. Furthermore, the back side of the clamping arm 8 is fixed with a balance template 10 via a connector. The positioning base plate 1 of this structure provides a stable foundation platform, ensuring the stability of the entire device. The two side plates 2 enhance the rigidity of the overall structure, providing robust support for the positioning components. When the cylinder 3 is driven, it pushes the bar 4 to move precisely horizontally. When the bar 4 moves horizontally, it can drive the clamping arm 8 to the precise position of the component to be welded via the coupling 6 and the docking block 7. The device effectively absorbs vibrations that may occur during welding through the elastic support 9 during the clamping process, reducing component position displacement caused by vibration and ensuring component stability. The balancing template 10 further enhances the stability of the clamping arm 8, ensuring that the component maintains an ideal welding position throughout the welding process, even in the face of external interference such as ambient temperature changes or mechanical vibrations. Therefore, this device solves the problem of component position displacement caused by external factors such as temperature changes, differences in material thermal expansion coefficients, and mechanical vibrations in existing technologies. It avoids uneven weld joints or poor contact, improves welding consistency and precision, and significantly enhances the overall performance and service life of the product. It is particularly suitable for photovoltaic components requiring high precision. In the welding operation of circuit components, a telescopic column 601 is provided at the connection between the coupling 6 and the docking block 7, and a compression spring 602 is sleeved on the outside of the telescopic column 601. This structure of the telescopic column 601 allows the docking block 7 to be finely adjusted within a certain range to accommodate components of different sizes or shapes, ensuring that the clamping arm 8 can be accurately positioned to the required position. At the same time, the compression spring 602 can provide necessary buffering between the docking block 7 and the coupling 6, absorbing and mitigating the impact force caused by mechanical vibration or other external interference, thereby reducing the impact on the positioning accuracy of the components. A pressure sensor 1001, model PX309-100GV, is provided on the middle edge of the top of the clamping arm 8, and a dynamic module 1002 is symmetrically provided on the back side of the balance template 10 through the guide rail groove.The dynamic module 1002 is connected with the pressure sensor 1001 through wires. The pressure sensor 1001 of this structure can monitor the pressure applied to the element during clamping in real time and transmit these data to the dynamic module 1002 through wires. The dynamic module 1002 can move laterally along the guide groove on the back side of the balance template 10 to adjust to the most appropriate position, ensuring optimal support and stability during the entire welding process. The two sides of the push bar 4 are provided with linkage guide rods 5, which are connected to the push bar 4 by welding. The two sides of the side plate 2 are provided with perforations matched with the structure of the linkage guide rod 5. When the cylinder 3 drives the push bar 4 to move laterally, it will simultaneously drive the linkage guide rod 5 to slide smoothly along the perforations on the side plate 2. Through this precise cooperation mechanism, the linkage guide rod 5 not only provides additional guiding support, ensuring the linearity and stability of the movement of the push bar 4, but also effectively reduces the operation error caused by deviation or misalignment, making the entire device more accurate and reliable when performing welding positioning operations, especially in high-precision positioning scenarios such as photovoltaic circuit breaker element welding operations, which can significantly improve welding quality and consistency. The two sides of the bottom of the push bar 4 are welded with guide blocks 401, and the two sides of the top of the positioning bottom plate 1 are provided with guide grooves matched with the structure of the guide blocks 401. When the cylinder 3 drives the push bar 4 to move laterally, the guide blocks 401 can slide smoothly along the guide grooves on the positioning bottom plate 1, further preventing the push bar 4 from deviating or shaking during movement, ensuring higher accuracy and consistency during movement. The inside of the clamping arm 8 is uniformly provided with several heating elements 801, and the outer surface of the clamping arm 8 is bonded with flexible rubber pads. When the clamping arm 8 clamps the element, the heating elements 801 can uniformly provide heat to the clamping area, allowing the welding point to be welded at an appropriate temperature, avoiding welding defects caused by uneven temperature. At the same time, the flexible rubber pads on the outer surface of the clamping arm 8 not only provide good cushioning effect, reducing the mechanical damage to the element during clamping, but also increase the friction, further ensuring the stability of the element during welding.
[0018] Working principle: when using the photovoltaic circuit breaker element welding positioning device, first, the positioning base plate 1 is stably installed on the workbench through the mounting holes in the four corners, then the clamping arms 8 are inserted into the butt blocks 7 and fixed by bolts, ensuring that the clamping arms 8 are correctly installed between the butt blocks 7 of the same group, then the air cylinder 3 on the side plate 2 is started, the air cylinder 3 drives the push bar frame 4 to move horizontally, and the linkage guide rod 5 slides smoothly along the perforated hole on the side plate 2, the horizontal movement of the push bar frame 4 drives the coupling 6 and the butt block 7 to move synchronously, so that the clamping arm 8 is moved to the accurate position of the element to be welded, at this time, the heating element 801 in the clamping arm 8 starts to work, providing heat uniformly to the clamping area, at the same time, the dynamic module 1002 moves horizontally along the guide groove on the back side of the balance template 10 according to the real-time data provided by the pressure sensor 1001, and is adjusted to the most suitable supporting position, when the clamping arm 8 clamps the element, the flexible rubber pad contacts the element, and as the welding process proceeds, the elastic support 9 absorbs the vibration that may be generated during the welding process, ensuring that the element is stable and does not move, thereby completing a series of work.
[0019] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A photovoltaic circuit breaker component welding positioning device, comprising a positioning base plate (1), characterized in that: The positioning base plate (1) has symmetrical side plates (2) on both sides. Each side plate (2) has a push bar frame (4) driven by a cylinder (3). A coupling (6) runs symmetrically through the push bar frame (4). A docking block (7) is connected to the outer end of the coupling (6). A clamping arm (8) is installed between the same group of docking blocks (7). An elastic support member (9) is symmetrically provided between the back side of the clamping arm (8) and the push bar frame (4). A balance template (10) is also provided on the back side of the clamping arm (8).
2. The photovoltaic circuit breaker component welding positioning device according to claim 1, characterized in that: The connection between the coupling (6) and the docking block (7) is provided with a telescopic column (601), and a compression spring (602) is sleeved on the outside of the telescopic column (601).
3. The photovoltaic circuit breaker component welding positioning device according to claim 1, characterized in that: A pressure sensor (1001) is provided on the middle edge of the top of the clamping arm (8), and a dynamic module (1002) is symmetrically provided on the back side of the balance template (10) through the guide rail groove. The dynamic modules (1002) are all connected to the pressure sensor (1001) through wires.
4. The photovoltaic circuit breaker component welding positioning device according to claim 1, characterized in that: Both sides of the back of the push bar frame (4) are provided with linkage guide rods (5), and both sides of the side plate (2) are provided with through holes that cooperate with the structure of the linkage guide rods (5).
5. The photovoltaic circuit breaker component welding positioning device according to claim 1, characterized in that: The bottom of the push bar frame (4) is provided with guide blocks (401) on both sides, and the top of the positioning base plate (1) is provided with guide grooves that cooperate with the structure of the guide blocks (401) on both sides.
6. The photovoltaic circuit breaker component welding positioning device according to claim 1, characterized in that: The clamping arm (8) is uniformly provided with a number of heating elements (801) inside, and a flexible rubber pad is bonded and fixed to the outer surface of the clamping arm (8).