Pipe welder with workpiece polishing device

Abstract

The pipe welder with the workpiece polishing device comprises a support, two sliding rails are fixedly installed on the top of the support, first sliding blocks are installed on the outer sides of the two ends of the two sliding rails in a sliding mode, a supporting and sleeving sliding frame is fixedly installed on the tops of the first sliding blocks, and the workpiece polishing device is installed on the supporting and sleeving sliding frame. The inner side of the top end of the supporting and sleeving sliding frame is sleeved with a supporting bearing, and the inner side of the supporting bearing is sleeved with a mounting sleeve. By means of the arranged air exhaust fan, when the air exhaust fan is started during welding, the air exhaust fan sleeves the bottom of a hollow frame to extract air flow of the hollow frame downwards, at the moment, the air flow passes through the hollow frame, smoke dust and the air flow are intercepted by a smoke dust filter plate, part of the smoke dust is adsorbed, and the smoke dust and the air flow are intercepted when the air passes through, and the smoke dust and the air flow are promoted to move downwards in cooperation with the air exhaust fan; and the stability of the sight of an operator during welding operation is guaranteed, the welding quality is indirectly improved, and the influence of smoke dust on the operator is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to pipeline welding technical field, concretely is a welded pipe machine with workpiece polishing device. BACKGROUND

[0002] Pipeline is connected with pipe, pipe connecting piece and valve and so on and is used for conveying gas, liquid or fluid with solid particle device. Usually, fluid is pressurized from pipe's high pressure to low pressure after blower, compressor, pump and boiler etc. and can utilize fluid's pressure or gravity to transport. Pipeline welding is through high temperature melting connecting metal or nonmetal pipeline process, adopts manual electric arc welding, argon arc welding etc. method, is widely used in building, energy etc. field, needs to ensure that the weld strength, leakproofness and corrosion resistance.

[0003] In the welding splicing process of metal pipeline, the pipeline needs to be butt jointed to be welded, and the existing welded pipe machine is difficult to adjust the welding position according to the need when welding the pipeline, and the same diameter and different length of pipeline welding is inconvenient to adjust, and lacks the function of polishing the welding slag and welding smoke of the welding place, thereby affecting the efficiency of the welded pipe operation and the line of sight of the operator, and based on this, a welded pipe machine with workpiece polishing device is provided. UTILITY MODEL CONTENTS

[0004] The utility model is purposed at providing a welded pipe machine with workpiece polishing device to solve the problems raised in the above background technology.

[0005] To achieve the above object, the utility model provides following technical scheme: a welded pipe machine with workpiece polishing device, including support, the top fixed mounting of support has two slide rails, the outside of both ends of two slide rails is slidably installed with sliding block no.

[0006] Preferably, the clamping bolts are uniformly distributed in the interior of the mounting sleeve, and the bottom ends of the clamping bolts are rotatably installed with arc-shaped clamping pieces through bearing seats.

[0007] Preferably, the fixed part of the electric control telescopic rod is fixedly installed on the top of the support through a support, and a plurality of bolt holes are formed in the inner sides of the two slide rails.

[0008] Preferably, the two rolling support wheels are symmetrically and uniformly distributed on the top of the moving slide frame, the positions of the two rolling support wheels correspond to the position of the mounting sleeve, the orientation of the positioning bearing is parallel to the orientation of the mounting sleeve and the rolling support wheel, the position of the positioning bearing corresponds to the position of the mounting sleeve, and the positions of the two rolling support wheels correspond to the positions of the rolling support wheel.

[0009] Preferably, the middle support is located on the opposite side of the side support, the position of the polishing motor corresponds to the position of the welding head, and the output end of the polishing motor is drivingly connected with a polishing disc.

[0010] Preferably, the exhaust fan is located on the opposite side of the mounting bracket and the hollow frame, the size of the dust filter plate is adapted to the size of the hollow frame, and the hollow frame has several through ventilation holes inside.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: When using this device, the two pipe sections to be welded are passed through the installation sleeve and stabilized in position under the support of the first and second rolling support wheels. Then, the clamping bolts are rotated to clamp the opposite ends of the clamping bolts on the outside of the pipe. Next, the pneumatic telescopic rod is activated to extend, causing the reduction motor to move down. At this time, the extrusion power wheel at the output end of the reduction motor makes rolling contact with the outside of the pipe, and the support rod moves down as the pneumatic telescopic rod extends, causing the positioning bearing to fit against the outside of the pipe. Then, the reduction motor is activated to drive the extrusion power wheel to rotate, and drive the pipe to rotate. At this time, the electric telescopic rod is activated to cause the welding head to extend. After manual adjustment, the gap of the pipe is gradually welded. After the welding is completed, the hydraulic telescopic rod is extended to cause the installation recess and the hollow frame to be lifted, and the grinding motor is lifted. At this time, the grinding wheel of the grinding motor contacts the weld and grinds the weld to remove the welding slag. The overall operation is convenient and it is convenient to weld pipes of different lengths.

[0012] The exhaust fan, when activated during welding, draws air downwards from the bottom of the perforated frame. As the airflow passes through the frame, the smoke and dust are filtered by the filter plate, which traps some of the smoke and dust, allowing the gas to pass through while simultaneously blocking it. This, combined with the exhaust fan's downward motion, ensures stable visibility for the welder, indirectly improving welding quality and reducing the impact of smoke and dust on the workers. Attached Figure Description

[0013] Figure 1 This is a front-view stereoscopic structural diagram of the present utility model.

[0014] Figure 2 This is a rear-view three-dimensional appearance structural diagram of the present utility model.

[0015] Figure 3 This is a schematic diagram of the front sectional structure of this utility model.

[0016] Figure 4 This is a schematic diagram of the right-side cross-sectional structure of this utility model.

[0017] Figure 5 This utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0018] Figure 6 This utility model Figure 2 Enlarged structural diagram at point B.

[0019] Figure 7 For the utility model Figure 4 Amplification structure schematic view at C.

[0020] In the figure: 1, support; 2, slide rail; 3, support sleeve joint sliding frame; 4, slider one; 5, electric control telescopic rod; 6, mounting sleeve; 7, support bearing; 8, clamping bolt; 9, moving sliding frame; 10, rolling support wheel one; 11, sliding seat; 12, side support; 13, middle support; 14, electric telescopic rod; 15, welding head; 16, pneumatic telescopic rod; 17, polishing motor; 18, rolling support wheel two; 19, speed reducer motor; 20, extrusion power wheel; 21, support rod; 22, positioning bearing; 23, hollow frame; 24, hydraulic telescopic rod; 25, smoke dust filter plate; 26, air suction fan; 27, mounting concave frame. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0022] Please refer to Figures 1-7The utility model provides a technical scheme: a welded pipe machine with workpiece polishing device, including support 1, the top fixed mounting of support 1 has two slide rails 2, the outside of both ends of two slide rails 2 is slidably installed with sliding block one 4, the top fixed mounting of sliding block one 4 has support sleeve joint sliding bracket 3, the inside sleeve joint of support sleeve joint sliding bracket 3 top has support bearing 7, the inside sleeve joint of support bearing 7 has installation sleeve 6, the inside screw thread connection of installation sleeve 6 opposite end has a plurality of clamping bolt 8, the opposite end fixed mounting of support sleeve joint sliding bracket 3 has electric control telescopic link 5, the outside of both ends of two slide rails 2 is slidably installed with mobile sliding bracket 9, the top of mobile sliding bracket 9 is installed with two rolling support wheel one 10 through support, the outside of two slide rails 2 is slidably installed with sliding seat 11, the both sides of sliding seat 11 top end are all fixedly installed with side support 12, the top fixed mounting of side support 12 has pneumatic telescopic link 16, the output of pneumatic telescopic link 16 is fixedly installed with speed reducer motor 19 through sleeve ring, the output of speed reducer motor 19 is connected with extrusion power wheel 20, the output of pneumatic telescopic link 16 is fixedly installed with two support rods 21 through sleeve ring, the outside of both ends of two support rods 21 is all movably sleeve jointed with locating bearing 22, the both sides of sliding seat 11 top are installed with two rolling support wheel two 18 through support, the top of sliding seat 11 is fixedly installed with middle support 13, the bottom surface of middle support 13 top end is fixedly installed with electric telescopic link 14, the output of electric telescopic link 14 is fixedly installed with welding head 15, the top of sliding seat 11 is fixedly installed with hydraulic telescopic link 24, the output of hydraulic telescopic link 24 is fixedly installed with installation concave frame 27, the top of installation concave frame 27 is fixedly installed with hollow frame 23, the inside of hollow frame 23 is movably inserted with smoke dust filter plate 25, the bottom of hollow frame 23 is installed with suction fan 26 through fan, the top of suction fan 26 is fixedly installed with polishing motor 17.

[0023] The working principle of the above technical scheme is as follows: in use, the two pipe sections to be welded are passed through the mounting sleeve 6 and are stably positioned under the support of the rolling support wheel one 10 and the rolling support wheel two 18, then the clamping bolt 8 is rotated to clamp the opposite ends of the clamping bolt 8 on the outer side of the pipe, then the pneumatic telescopic rod 16 is started to extend, the deceleration motor 19 is lowered, the extrusion power wheel 20 at the output end of the deceleration motor 19 is in rolling contact with the outer side of the pipe, the support rod 21 is lowered along with the extension of the pneumatic telescopic rod 16, the positioning bearing 22 is attached to the outer side of the pipe, then the deceleration motor 19 is started to drive the extrusion power wheel 20 to rotate and drive the pipe to rotate, the pipe is limited under the rolling support of the rolling support wheel one 10, the rolling support wheel two 18 and the positioning bearing 22, and the relative position of the pipe is maintained under the clamping of the mounting sleeve 6 and the clamping bolt 8, the mounting sleeve 6 is in rolling support of the sleeved pipe under the rolling support of the support bearing 7, the pipe is three-point positioned, and the pipe is rotated along with the rolling transmission of the extrusion power wheel 20, so that the slow rotation of the pipe is ensured, at this time, the welding head 15 is extended by starting the electric telescopic rod 14, and after manual adjustment, the gap of the pipe is gradually welded, and after welding is completed, the mounting recessed frame 27 and the hollow frame 23 are lifted by extending the hydraulic telescopic rod 24, and the grinding motor 17 is lifted, at this time, the grinding wheel of the grinding motor 17 is in contact with the welding position, and the welding position is ground to remove the welding slag, the whole operation is convenient, and different lengths of pipes can be conveniently welded.

[0024] In another embodiment, as shown in Figures 1-6 The clamping bolt 8 is uniformly distributed in the interior of the mounting sleeve 6, and the bottom end of the clamping bolt 8 is rotatably installed with an arc-shaped clamping piece through a bearing seat.

[0025] The clamping bolt 8 is in threaded connection with the mounting sleeve 6 and penetrates through, rotation of the clamping bolt 8 causes one end to extend to be clamped on the outer side of the pipe through the arc-shaped piece, which fixes and clamps the pipe, avoiding dislocation during rotation, and the arc-shaped piece and the clamping bolt 8 are connected through rotation, which facilitates maintaining a stable position between the arc-shaped piece and the pipe and facilitating the stability of clamping.

[0026] In another embodiment, as shown in Figures 1-4 The fixed part of the electric control telescopic rod 5 is fixedly installed on the top of the support 1 through a support, and a plurality of bolt holes are formed in the inner sides of the two sliding rails 2.

[0027] The electric control telescopic rod 5 is arranged to facilitate the movement of the support sleeve sliding frame 3 and the sliding block one 4 outside the slide rail 2 by lifting the electric control telescopic rod 5 when the sliding seat 11 is fixed outside the slide rail 2 by the jackscrew, thereby pushing the pipe to move, and changing the position of the outer side of the pipe and the polishing position of the polishing motor 17, indirectly assisting the polishing. The bolt hole of the slide rail 2 is convenient for inserting the jackscrew or bolt to fix the position of the sliding block one 4, the moving sliding frame 9, the sliding seat 11 and the slide rail 2, so as to change the working position as needed, for example, when welding pipes with the same diameter and different lengths, adjusting the position of each part outside the slide rail 2, and then adjusting the distance, so as to change the length of the pipe to adapt to the length, thereby increasing the adjustment function.

[0028] In another embodiment, as shown in Figures 1-6 The two rolling support wheels one 10 are symmetrically and uniformly distributed on the top of the moving sliding frame 9, and the positions of the two rolling support wheels one 10 correspond to the positions of the mounting sleeve 6. The orientation of the locating bearing 22 is parallel to the orientation of the mounting sleeve 6 and the rolling support wheels one 10, and the position of the locating bearing 22 corresponds to the position of the mounting sleeve 6. The positions of the two rolling support wheels two 18 correspond to the positions of the rolling support wheels one 10.

[0029] The heights of the rolling support wheels one 10 and the rolling support wheels two 18 are consistent with the positions of the inner walls of the mounting sleeve 6, so that when the pipe is tightly inserted into the inside of the mounting sleeve 6, the outer wall of the pipe rolls in contact with the outer sides of the rolling support wheels one 10 and the rolling support wheels two 18, thereby maintaining the position of the pipe. When the locating bearing 22 moves downward with the reduction motor 19 and the extrusion power wheel 20, the outer side of the extrusion power wheel 20 and the outer side of the locating bearing 22 also come into contact with the outer side of the pipe. The outer sides of the rolling support wheels one 10, the rolling support wheels two 18 and the extrusion power wheel 20 are provided with structures for increasing friction, such as rubber rings or coatings, to increase friction and maintain a relatively stable position, and to roll the pipe to limit the position, thereby reducing the deviation during welding and installation, and facilitating the operation of the pipe welding machine by the operator.

[0030] In another embodiment, as shown in Figures 1-6 The middle support 13 is located on the opposite side of the side support 12, the position of the polishing motor 17 corresponds to the position of the welding head 15, and the output end of the polishing motor 17 is drivingly connected with a polishing disc.

[0031] The middle support 13 ensures that the position of the welding head 15 is maintained between the two pipes, facilitating auxiliary welding. The output end of the polishing motor 17 is provided with a polishing grinding wheel to facilitate the operation of removing the welding slag at the welding position, thereby ensuring the relative stability of the structure.

[0032] In another embodiment, as shown in Figures 1-7As shown, the air extraction fan 26 is located on the opposite side of the mounting recess 27 and the hollow frame 23, the size of the smoke filter plate 25 is matched with the size of the hollow frame 23, and the inside of the hollow frame 23 is provided with a plurality of through ventilation holes.

[0033] Through the air extraction fan 26, when the air extraction fan 26 is started during welding, the air extraction fan 26 is sleeved on the bottom of the hollow frame 23 to extract the airflow of the hollow frame 23 downward, at this time, the airflow passes through the hollow frame 23, the smoke and the airflow are intercepted by the smoke filter plate 25, and a part is adsorbed, and the smoke filter plate 25 can be filter paper disc, non-woven fabric or the like with air permeability and filtering structure, so that the smoke is intercepted when the gas passes, and the smoke and the airflow are promoted downward by cooperating with the air extraction fan 26, so that the stability of the line of sight of the operator during the operation of welding is ensured, the welding quality is indirectly increased, and the influence of the smoke on the operator is reduced.

[0034] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A pipe welder with a workpiece polishing device, comprising a support (1), characterized in that: The top of the support (1) is fixedly installed with two slide rails (2), the outer sides of the two ends of the two slide rails (2) are slidably installed with slide blocks one (4), the top of the slide block one (4) is fixedly installed with a supporting sleeve sliding frame (3), the inner side of the top end of the supporting sleeve sliding frame (3) is sleeved with a supporting bearing (7), the inner side of the supporting bearing (7) is sleeved with a mounting sleeve (6), the inner sides of the opposite ends of the mounting sleeve (6) are threadedly connected with a plurality of clamping bolts (8), the opposite ends of the supporting sleeve sliding frame (3) are fixedly installed with electric control telescopic rods (5), the outer sides of the two ends of the two slide rails (2) are slidably installed with moving sliding frames (9), the top of the moving sliding frame (9) is rollingly installed with two rolling support wheels one (10) through supports, the outer sides of the two slide rails (2) are slidably installed with slide seats (11), the top ends of the two sides of the slide seat (11) are fixedly installed with side supports (12), the top end of the side support (12) is fixedly installed with a pneumatic telescopic rod (16), the output end of the pneumatic telescopic rod (16) is fixedly installed with a speed reducer motor (19) through a sleeve ring, the output end of the speed reducer motor (19) is drivingly connected with an extrusion power wheel (20), the output end of the pneumatic telescopic rod (16) is fixedly installed with two supporting rods (21) through a sleeve ring, the outer sides of the two ends of the two supporting rods (21) are movably sleeved with positioning bearings (22), the two sides of the top of the slide seat (11) are rollingly installed with two rolling support wheels two (18) through supports, the top of the slide seat (11) is fixedly installed with a middle support (13), the bottom surface of the top end of the middle support (13) is fixedly installed with an electric telescopic rod (14), the output end of the electric telescopic rod (14) is fixedly installed with a welding head (15), the top of the slide seat (11) is fixedly installed with a hydraulic telescopic rod (24), the output end of the hydraulic telescopic rod (24) is fixedly installed with a mounting concave frame (27), the top of the mounting concave frame (27) is fixedly installed with a hollow frame (23), the inner side of the hollow frame (23) is movably inserted with a smoke dust filter plate (25), the bottom of the hollow frame (23) is installed with an air exhaust fan (26) through a fan, and the top of the air exhaust fan (26) is fixedly installed with a grinding motor (17).

2. A pipe mill with workpiece polishing apparatus as defined in claim 1, wherein: The clamping bolts (8) are uniformly distributed in the inner side of the mounting sleeve (6), and the bottom end of the clamping bolt (8) is rotatably installed with an arc-shaped clamping piece through a bearing seat.

3. A pipe mill with workpiece polishing apparatus as defined in claim 1, wherein: The fixed part of the electric control telescopic rod (5) is fixedly installed on the top of the support (1) through a support, and a plurality of bolt holes are formed in the inner sides of the two slide rails (2).

4. A pipe mill with workpiece polishing apparatus as defined in claim 1, wherein: Two said rolling support wheels one (10) are symmetrically and uniformly distributed on the top of the moving slide (9), the positions of the two rolling support wheels one (10) correspond to the positions of the mounting sleeves (6), the orientations of the positioning bearings (22) are parallel to the orientations of the mounting sleeves (6) and the rolling support wheels one (10), the positions of the positioning bearings (22) correspond to the positions of the mounting sleeves (6), and the positions of two said rolling support wheels two (18) correspond to the positions of the rolling support wheels one (10).

5. A pipe mill with workpiece polishing apparatus as defined in claim 1, wherein: The middle support (13) is located at the opposite side of the side support (12), the position of the polishing motor (17) corresponds to the position of the welding head (15), and the output end of the polishing motor (17) is drivingly connected with a polishing disc.

6. A pipe mill with workpiece polishing apparatus as defined in claim 1, wherein: The air extraction fan (26) is located at the opposite side of the mounting concave bracket (27) and the hollow frame (23), the size of the smoke dust filter plate (25) is matched with the size of the hollow frame (23), and a plurality of through ventilation holes are formed in the hollow frame (23).

Images