Demoulding device for autoclaved aerated concrete block

By adjusting the air pressure through the air pore system of the mold plate and the support plate, the problem of tearing of autoclaved aerated concrete blocks during demolding is solved, achieving a fast and damage-free demolding effect, and improving demolding efficiency and block quality.

CN223948157UActive Publication Date: 2026-02-27ZHONGSHAN FURISHENG NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422819949.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2026-02-27
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Existing autoclaved aerated concrete (AAC) block demolding devices are prone to tearing of the block bonding surface during automated pushing, affecting quality and having low demolding efficiency.

Method used

The design employs a mold plate and a support plate, combined with an air hole and air pressure system. By controlling the opening and closing of the air holes, the internal air pressure is regulated to achieve separation of the block from the mold and avoid direct contact and tearing.

Benefits of technology

It achieves a fast and non-destructive demolding process, ensuring the integrity and quality of the blocks and improving demolding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of autoclaved aerated concrete block processing, and discloses an autoclaved aerated concrete block demoulding device which comprises a bearing mechanism and a demoulding mechanism, the demoulding mechanism is movably connected to the surface of the bearing mechanism, and the demoulding mechanism comprises a moving unit and a separating unit. The moving unit is movably connected to the surface of the bearing mechanism, and the separating unit is movably connected to the surface of the moving unit. According to the demolding device for the autoclaved aerated concrete blocks, the pipelines communicating the air holes with the air inlets are arranged in the mold plate and the bearing plate, the opening and closing states of the air holes are controlled through the air hole telescopic rods, the internal air pressure can be adjusted through the air hole system, the blocks are helped to be separated from the mold, demolding can be rapidly and effectively achieved, and meanwhile the demolding efficiency is improved. According to the autoclaved aerated concrete block demolding device, the autoclaved aerated concrete blocks are prevented from being damaged during demolding, the integrity and quality of the blocks are guaranteed, the autoclaved aerated concrete blocks are conveniently taken out, and the demolding convenience and efficiency are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to autoclaved aerated concrete block processing technical field, concretely to a kind of autoclaved aerated concrete block's stripping device. BACKGROUND

[0002] Autoclaved aerated concrete block stripping device is a kind of equipment that is separated from mould safely and efficiently by supporting frame, stripping execution mechanism (such as clamp, ejection or turnover device), power system and control system, using physical mechanics principle.

[0003] Prior art discloses a kind of autoclaved aerated concrete block's stripping device of application number: 202321380137.5, belong to concrete block production equipment technical field, it include: base, the bottom of base is connected with placing plate, the upper portion of base is connected with lifting unit, lifting unit lower end is connected with mould unit;Lifting unit includes fixed plate and cylinder, fixed plate side is equipped with first transmission part, second transmission part and gear;Mould unit includes connecting plate and compression block, connecting plate below, the top of placing plate is provided with mould box, the cavity with open top in the inside of mould box is formed by bottom plate and side plate, mould box outer wall is fixed with block;The upper wall of connecting plate and the output shaft of cylinder and the bottom of second transmission part are fixedly connected, block and first transmission part are detachably connected by fastener.The above device solves the technical problems that autoclaved aerated concrete block stripping is more troublesome, stripping efficiency is low, autoclaved aerated concrete block is prone to crack or damage during stripping process, causing production waste.

[0004] But the prior art still has the following deficiencies, first, the above device is separated from mould shell and autoclaved aerated concrete block by using pushing mode when using, but the above device is separated from mould shell and autoclaved aerated concrete block by using automatic pushing mode when using, and the adhesion surface of autoclaved aerated concrete block can be torn when mould plate surface moves, which affects the quality of autoclaved aerated concrete block. UTILITY MODEL CONTENTS

[0005] The utility model provides a kind of autoclaved aerated concrete block's stripping device to solve the problems raised in the above background.

[0006] To solve the above technical problems, the technical scheme adopted by the utility model is:

[0007] A kind of autoclaved aerated concrete block's stripping device, including bearing mechanism and stripping mechanism, the stripping mechanism is movably connected to the surface of bearing mechanism.

[0008] The stripping mechanism includes moving unit and detachment unit, the moving unit is movably connected to the surface of bearing mechanism, and the detachment unit is movably connected to the surface of moving unit.

[0009] Preferably, the bearing mechanism is composed of a support frame, a bearing rod, a top plate, a hydraulic assembly and an adjusting telescopic rod, the bearing rod is fixedly connected to the top of the support frame, the top plate is fixedly connected to the top of the bearing rod, the hydraulic assembly is fixedly connected to the top of the top plate and the side of the support frame, and the adjusting telescopic rod is movably connected to the inner side of the support frame and the bottom of the top plate, thereby playing a main bearing role.

[0010] Preferably, the moving unit is composed of a mold plate, a supporting plate, an air cylinder, an air hole, an air hole telescopic rod and an air inlet, the mold plate is fixedly connected to the extended end of the adjusting telescopic rod, the supporting plate is fixedly connected to the top of the support frame, the air cylinder is fixedly connected to the outer side of the mold plate and the bottom of the supporting plate, the air hole is arranged in the inner side of the mold plate and the supporting plate, the air hole telescopic rod is movably connected to the inside of the air hole, and the air inlet is arranged on the outer side of the mold plate and the supporting plate, thereby playing a main moving and separating mode for demolding, achieving the purpose of rapid demolding.

[0011] Preferably, the separating unit is composed of a first air compressor, an air filter screen, an exhaust hole, a second air compressor and an air path connecting pipe, the first air compressor is fixedly connected to the bottom of the support frame, the air filter screen is arranged on the side of the first air compressor and the second air compressor, the exhaust hole is arranged on the top of the first air compressor, the second air compressor is fixedly connected to the top of the mold plate above, and the air path connecting pipe is fixedly connected between the second air compressor and the mold plate above, thereby facilitating the separation of the mold plate and the supporting plate from the adhering state of the autoclaved aerated concrete block through the air communication, and preventing the mold from causing damage to the autoclaved aerated concrete block during demolding.

[0012] Preferably, the mold plate is arranged in two parts, a first part is a side movable template, and a second part is a top movable template, thereby facilitating the formation of a closed mold space with the supporting plate, and enabling the expansion for the convenience of taking out the autoclaved aerated concrete block, and achieving the purpose of demolding.

[0013] Preferably, the inside of the mold plate and the supporting plate is provided with a pipeline communicated with the air hole and the air inlet, the air hole telescopic rod blocks the communication port, thereby playing a main adjusting role and enabling the air hole of the mold plate and the supporting plate to switch between the closed and open states.

[0014] Preferably, the air hole telescopic rod is attached to the inside of the air hole, thereby facilitating the guarantee of the air tightness of the air hole through the air hole telescopic rod.

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] 1. The autoclaved aerated concrete block demolding device, the mold plate and the supporting plate are provided with pipelines connected with air holes and air inlets, the opening and closing state of the air holes is controlled through the air hole expansion rod, the internal air pressure can be adjusted through the air hole system to help the block separate from the mold, the demolding can be quickly and effectively realized, at the same time, the damage of the mold to the autoclaved aerated concrete block during demolding is prevented, and the integrity and quality of the block are ensured.

[0017] 2. The autoclaved aerated concrete block demolding device is divided into a side movable mold plate and a top movable mold plate by being provided with the mold plate, and can form a closed mold space with the supporting plate, so that the autoclaved aerated concrete block can be conveniently taken out when demolding is needed, the problem of difficult demolding of the traditional fixed mold is avoided, and the convenience and efficiency of demolding are improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a schematic view of the appearance structure of the utility model;

[0019] Figure 2 It is a schematic view of the appearance structure of the utility model Figure 1 It is a schematic view of the appearance structure of the utility model

[0020] Figure 3 It is a schematic view of the appearance structure of the utility model;

[0021] Figure 4 It is a schematic view of the appearance structure of the utility model.

[0022] In the figure: 1, bearing mechanism; 101, support frame; 102, bearing rod; 103, top plate; 104, hydraulic assembly; 105, adjusting expansion rod; 2, demolding mechanism; 201, mold plate; 202, supporting plate; 203, air cylinder; 204, air hole; 205, air hole expansion rod; 206, air inlet; 211, first air compressor; 212, air filter screen; 213, air vent; 214, second air compressor; 215, air path connecting pipe. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0024] Please refer to Figures 1-4 The utility model provides the following technical scheme: a demolding device for autoclaved aerated concrete block, comprising a bearing mechanism 1 and a demolding mechanism 2, the demolding mechanism 2 is movably connected to the surface of the bearing mechanism 1.

[0025] The demolding mechanism 2 comprises a moving unit and a separation unit, the moving unit is movably connected to the surface of the bearing mechanism 1, and the separation unit is movably connected to the surface of the moving unit.

[0026] The bearing mechanism 1 is composed of a support frame 101, a bearing rod 102, a top plate 103, a hydraulic assembly 104 and an adjusting telescopic rod 105, the bearing rod 102 is fixedly connected to the top of the support frame 101, the top plate 103 is fixedly connected to the top of the bearing rod 102, the hydraulic assembly 104 is fixedly connected to the top of the top plate 103 and the side of the support frame 101, and the adjusting telescopic rod 105 is movably connected to the inner side of the support frame 101 and the bottom of the top plate 103, which plays a main bearing role.

[0027] The moving unit is composed of a mold plate 201, a supporting plate 202, an air cylinder 203, an air hole 204, an air hole telescopic rod 205 and an air inlet 206. The mold plate 201 is fixedly connected to the extension end of the adjusting telescopic rod 105, and is provided in two parts, i.e., a side movable mold plate and a top movable mold plate, so as to form a closed mold space with the supporting plate 202 and be unfolded to facilitate taking out the autoclaved aerated concrete block and achieving the demolding purpose. The mold plate 201 and the supporting plate 202 are both internally provided with pipelines communicated with the air hole 204 and the air inlet 206. The air hole telescopic rod 205 blocks the communication port to play a main adjusting role and enable the air hole 204 of the mold plate 201 and the supporting plate 202 to switch between the closed and open states. The supporting plate 202 is fixedly connected to the top of the support frame 101. The air cylinder 203 is fixedly connected to the outer side of the mold plate 201 and the bottom of the supporting plate 202. The air hole 204 is formed in the inner side of the mold plate 201 and the supporting plate 202. The air hole telescopic rod 205 is movably connected to the inner side of the air hole 204 and is attached to the inner side of the air hole 204 to facilitate ensuring the airtightness of the air hole 204. The air inlet 206 is arranged on the outer side of the mold plate 201 and the supporting plate 202 to play a main moving and separating mode for demolding and achieve the purpose of rapid demolding. The separating unit is composed of a first air compressor 211, an air filter screen 212, an exhaust hole 213, a second air compressor 214 and an air path connecting pipe 215. The first air compressor 211 is fixedly connected to the bottom of the support frame 101. The air filter screen 212 is arranged on the side of the first air compressor 211 and the second air compressor 214. The exhaust hole 213 is arranged on the top of the first air compressor 211. The second air compressor 214 is fixedly connected to the top of the mold plate 201 located directly above. The air path connecting pipe 215 is fixedly connected between the second air compressor 214 and the mold plate 201 located directly above, so as to separate the adhesion state of the mold plate 201 and the supporting plate 202 with the autoclaved aerated concrete block by the communication of air and prevent the mold from causing damage to the autoclaved aerated concrete block during demolding.

[0028] In use, the mold plate 201 is pushed to be closed by the adjusting telescopic rod 105, and a mold space is formed with the supporting plate 202. After the autoclaved aerated concrete block is formed by the mold plate 201, the air hole telescopic rod 205 is retracted to enable the air hole 204 to be communicated. Meanwhile, the air inlet 206 and the exhaust hole 213 are connected by the air pipe to enable air to flow. The air is introduced by the first air compressor 211 and the second air compressor 214, so as to separate the connecting surface of the mold plate 201 and the supporting plate 202 with the autoclaved aerated concrete block under the action of air. Subsequently, the mold plate 201 is unfolded to take out the formed autoclaved aerated concrete block, and the demolding work is completed.

[0029] In the description of the utility model, it is understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.

[0030] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise specifically limited.

[0031] In the utility model, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection, or communication; it can be directly connected, or indirectly connected through intermediate medium, or the communication or interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0032] In the utility model, unless otherwise specifically defined and limited, the first feature is "on" or "under" the second feature, which can be direct contact between the first and second features, or indirect contact between the first and second features through intermediate medium. In the description of the specification, the description of reference terms "one scheme", "some schemes", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the scheme or example are included in at least one scheme or example of the utility model. In the specification, the illustrative description of the above terms does not necessarily refer to the same scheme or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more schemes or examples in a suitable manner.

Claims

1. A demoulding device for autoclaved aerated concrete blocks, comprising a support mechanism (1) and a demoulding mechanism (2), characterised in that: The demolding mechanism (2) is movably connected to the surface of the bearing mechanism (1); The demolding mechanism (2) comprises a moving unit and a separation unit, the moving unit is movably connected to the surface of the bearing mechanism (1), and the separation unit is movably connected to the surface of the moving unit; The moving unit is composed of a mold plate (201), a supporting plate (202), a gas cylinder (203), a gas hole (204), a gas hole telescopic rod (205) and an air inlet (206), the mold plate (201) is fixedly connected to the extended end of the adjusting telescopic rod (105), the supporting plate (202) is fixedly connected to the top of the support frame (101), the gas cylinder (203) is fixedly connected to the outer side of the mold plate (201) and the bottom of the supporting plate (202), the gas hole (204) is arranged in the inner side of the mold plate (201) and the supporting plate (202), the gas hole telescopic rod (205) is movably connected to the inside of the gas hole (204), and the air inlet (206) is arranged on the outer side of the mold plate (201) and the supporting plate (202). The separation unit is composed of a first air compressor (211), an air filter screen (212), an exhaust hole (213), a second air compressor (214) and a gas path connecting pipe (215), the first air compressor (211) is fixedly connected to the bottom of the support frame (101), the air filter screen (212) is arranged on the side of the first air compressor (211) and the second air compressor (214), the exhaust hole (213) is arranged on the top of the first air compressor (211), the second air compressor (214) is fixedly connected to the top of the mold plate (201) located directly above, and the gas path connecting pipe (215) is fixedly connected between the second air compressor (214) and the mold plate (201) located directly above.

2. The demolding device of autoclaved aerated concrete blocks according to claim 1, characterized in that: The bearing mechanism (1) is composed of a support frame (101), a bearing rod (102), a top plate (103), a hydraulic assembly (104) and an adjusting telescopic rod (105), the bearing rod (102) is fixedly connected to the top of the support frame (101), the top plate (103) is fixedly connected to the top of the bearing rod (102), the hydraulic assembly (104) is fixedly connected to the top of the top plate (103) and the side of the support frame (101), and the adjusting telescopic rod (105) is movably connected to the inner side of the support frame (101) and the bottom of the top plate (103).

3. The demolding device of autoclaved aerated concrete blocks according to claim 2, characterized in that: The mold plate (201) is arranged in two parts, the first part is a side movable mold plate, and the second part is a top movable mold plate.

4. The demolding device of autoclaved aerated concrete blocks according to claim 3, characterized in that: The inside of the mold plate (201) and the supporting plate (202) is provided with a pipeline communicated with the gas hole (204) and the air inlet (206), and the gas hole telescopic rod (205) blocks the communication port.

5. The demolding device of autoclaved aerated concrete blocks according to claim 4, characterized in that: The gas hole telescopic rod (205) is attached to the inside of the gas hole (204).

Citation Information

Patent Citations

  • Demoulding device for autoclaved aerated concrete block

    CN220052258U