Novel intelligent water drainage device

By designing an intelligent water system, the water path is adjusted using a reciprocating cylinder and monitored by sensors. This solves the problem of cumbersome and costly water path management in existing molds, and achieves efficient management and safe production of the mold water path.

CN223948305UActive Publication Date: 2026-02-27SUZHOU PLASTIC STORAGE MASCH TECH CO LTD
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Patent Information

Application Number
CN202520626023.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2026-02-27
Estimated Expiration
2035-04-03

AI Technical Summary

Technical Problem

Existing mold water management systems are cumbersome and costly, and cannot effectively monitor water flow status, resulting in low product yield, high failure rate, and even safety hazards.

Method used

Design an intelligent water pump that uses a reciprocating cylinder to drive an adjusting rod to regulate the water path. Combined with flow, pressure, and temperature sensors, it enables individual detection and control of the water path, simplifies operation, and integrates a display and distribution box for data monitoring.

Benefits of technology

It enables simple and effective management of mold water channels, improves product yield, reduces failure rate and resource waste, simplifies operation process, and reduces usage costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223948305U_ABST
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Abstract

The novel intelligent water drain comprises a lower fixing plate, a displayer, a distribution box, a first fixing frame, a second fixing frame and a water drain body, the displayer is fixedly installed on the lower fixing plate, the displayer is electrically connected with the distribution box, an installation groove is formed in the water drain body, and a plurality of reciprocating cylinder bodies are fixedly installed in the installation groove. The output end of the reciprocating cylinder body is fixedly connected with an adjusting rod, an adjusting hole corresponding to the adjusting rod is formed in the water drainage body, the adjusting rod is slidably connected into the adjusting hole, a water return hole penetrating through the water drainage body and the adjusting hole is formed in the upper portion of the adjusting hole, and a temperature sensor is installed at the upper end of the water return hole. A first water path and a second water path which penetrate through the water drainage body and the adjusting hole are formed in the lower portion of the adjusting hole, the first water path and the second water path are arranged on the two sides of the water return hole respectively, and a water outlet of the first water path is communicated with the second water path after passing through a pressure sensor and a flow sensor; the adjusting rod is driven by the reciprocating cylinder body to move, so that the purpose of controlling the water return waterway to be changed according to requirements is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of automation machinery field, in particular to a kind of novel intelligent water. BACKGROUND

[0002] In the production of plastic products, some molds are used for assistance, and many molds need to be heated or cooled to form products in the auxiliary production. After the product is formed, the mold needs to be cooled to make the product set, so that the product can be easily taken out. The method for rapid cooling of the mold is to install a water cooling circuit inside the mold. In order to improve the quality requirements of different products, the water flow state in the mold needs to be managed. In order to better understand the cooling effect of the mold, the water flow rate of the cooling circuit, the pressure of the return water pipeline and the water flow temperature need to be monitored. Most of the water on the market is directly connected to the mold, and the outlet is directly connected to the return water of the water. The running state of the water in the mold is not managed, which leads to low product yield, high failure rate, and even safety accidents. At present, there are also some imported brands that manage the water in the mold. They install flow, pressure and temperature sensors on each group of water channels, which requires more sensors and signal exchange reading, which is very cumbersome. It does not have the function of database recording and traceability, which also causes waste of resources and high use cost, causing many demanders to step back due to high price, which seriously affects the development of high-end precision industrial molds. CONTENT OF THE UTILITY MODEL

[0003] The main purpose of the utility model is to provide a kind of novel intelligent water.

[0004] To achieve the above purpose, the technical scheme adopted by the utility model is:

[0005] A kind of novel intelligent water, including lower fixed plate, display fixedly installed on lower fixed plate, distribution box, first fixed frame and water body, the display is electrically connected with distribution box, the installation groove is set up on the water body, a plurality of reciprocating cylinder bodies are fixedly installed in the installation groove, the output end of reciprocating cylinder body is fixedly connected with adjusting rod, the adjusting hole corresponding with adjusting rod is set up on the water body, adjusting rod is slidably connected in adjusting hole, the upper portion of adjusting hole is provided with return water hole penetrating water body and communicating adjusting hole, the lower portion of adjusting hole is provided with first waterway and second waterway penetrating water body and adjusting hole, first waterway and second waterway are respectively arranged on the two sides of return water hole, the outlet of first waterway is fixedly connected with flow sensor, the output end of flow sensor is fixedly connected with outlet pipe, pressure sensor is also fixedly connected on the first waterway, second waterway is directly communicated with outlet pipe, reciprocating cylinder body is electrically connected with distribution box.

[0006] Further, the water drainage body is also provided with a water inlet channel, a plurality of water supply openings are fixedly arranged on the water inlet channel, and the output ends of the water supply openings are fixedly connected with first switch valve bodies.

[0007] Further, the adjusting rod comprises first connecting portions and a second adjusting portion, one first connecting portion is arranged at each end of the second adjusting portion, and the diameter of the second adjusting portion is smaller than that of the first connecting portions.

[0008] Further, the first water channel comprises a first integrated water channel and a second integrated water channel, the first integrated water channel is communicated with the plurality of adjusting holes, the first integrated water channel is communicated with the second integrated water channel through a plurality of connecting pipelines, and the second integrated pipeline is communicated with the flow sensor through a pipeline.

[0009] Further, an outer shell is arranged above the mounting groove, the outer shell is fixedly installed on the water drainage body, and the outer shell completely covers the reciprocating air cylinder in the mounting groove.

[0010] Further, a second valve body switch is fixedly installed on the water return hole, and a temperature sensor is arranged between the second valve body switch and the water return hole.

[0011] Further, a three-color lamp is arranged on the fixed plate, the display, the distribution box and the three-color lamp are arranged above the water drainage body, and the display, the distribution box and the three-color lamp are separated from the water drainage body by the first fixed frame.

[0012] Further, an air source filtering unit and a reciprocating cylinder driving unit are arranged between the fixed plate and the first fixed frame, and the reciprocating cylinder driving unit is connected between the distribution box and the reciprocating cylinder body.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] The utility model discloses a reciprocating cylinder body drives an adjusting rod to adjust position, makes the water return hole and first water channel or second water channel connect, so realizes the data detection of partial water channel alone, and simple control, simple structure is practical. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the perspective view of the utility model;

[0016] Figure 2 It is the perspective view without the outer shell of the utility model;

[0017] Figure 3 It is the partial section perspective view of the utility model;

[0018] Figure 4 It is the partial enlarged perspective view of the utility model;

[0019] Figure 5It is the front view schematic view of the utility model;

[0020] Figure 6 It is the section view schematic view of the water return hole and the second waterway of the utility model in communication;

[0021] Figure 7 It is the section view schematic view of the water return hole and the first waterway of the utility model in communication;

[0022] Figure 8 It is the local assembly three-dimensional schematic view of the utility model.

[0023] Reference signs

[0024] 1. Lower fixed plate;2. Display;3. Distribution box;4. First fixed frame;5. Water drain body;6. Mounting groove;7. Reciprocating cylinder;8. Adjusting rod;9. Adjusting hole;10. Water return hole;11. First waterway;12. Second waterway;13. Flow sensor;14. Temperature sensor;15. Water outlet pipeline;16. Water inlet pipeline;17. First switch valve body;81. First connecting part;82. Second adjusting part;111. First integrated waterway;112. Second integrated waterway;18. Outer shell;19. Second valve body switch;20. Pressure sensor;21. Three-color lamp;22. Air source filtering unit;23. Reciprocating cylinder driving unit. DETAILED DESCRIPTION

[0025] The preferred embodiments of the utility model are described in detail below in combination with the drawings, so that the advantages and features of the utility model can be more easily understood by those skilled in the art, and the protection scope of the utility model can be more clearly and explicitly defined.

[0026] Referring to Figures 1-8 The novel intelligent water drain includes a lower fixed plate, a display fixedly installed on the lower fixed plate, a distribution box, a first fixed frame and a water drain body. The display is electrically connected with the distribution box. A control circuit board is arranged in the distribution box. The display device is normal operation, and the running state of the display device is displayed. This is a conventional technical means in the art, so the applicant does not make a detailed description. A water inlet pipeline is arranged on the water drain body for connecting the mold cold water. A plurality of water supply openings are arranged on the water inlet pipeline. The output end of the water supply opening is fixedly connected with a first switch valve body. The water supply opening is used for supplying the mold cold water.

[0027] The water discharge body is further provided with a water outlet pipeline for receiving water flowing out of the mold, and is provided with a mounting groove in which a plurality of reciprocating cylinder bodies are fixedly installed. The output end of the reciprocating cylinder body is fixedly connected with an adjusting rod. The water discharge body is provided with an adjusting hole corresponding to the adjusting rod. The adjusting rod is slidably connected in the adjusting hole. The upper part of the adjusting hole is provided with a backwater hole penetrating through the water discharge body and communicating with the adjusting hole. The lower part of the adjusting hole is provided with a first water channel and a second water channel penetrating through the water discharge body and the adjusting hole. The first water channel and the second water channel are respectively arranged on the two sides of the backwater hole. The displacement of the adjusting rod is driven by the reciprocating cylinder body. When the cylinder body is extended, the adjusting rod will make the second water channel communicate with the backwater hole, and the backwater hole is closed with the second water channel. When the cylinder body is retracted, the first water channel is fixedly connected with a flow sensor. The output end of the flow sensor is fixedly connected with a water outlet pipeline. The first water channel is further fixedly connected with a pressure sensor. The second water channel directly communicates with the water outlet pipeline. The reciprocating cylinder body is electrically connected with the distribution box.

[0028] The adjusting rod comprises a first connecting part and a second adjusting part. The two ends of the second adjusting part are respectively provided with a first connecting part. The diameter of the second adjusting part is smaller than the diameter of the first connecting part.

[0029] The adjusting rod forms a water flow passage through different diameters. This is only an example of the embodiment. Other ways can also be used, such as forming corresponding passages on the adjusting rod, etc., mainly to form the technical effect that the backwater hole and the two water channels are opened or closed at different positions of the adjusting rod.

[0030] The first water channel comprises a first integrated water channel and a second integrated water channel. The first integrated water channel communicates with a plurality of adjusting holes. The first integrated water channel communicates with the second integrated water channel through a plurality of connecting pipelines. The second integrated pipeline communicates with the flow sensor through a pipeline.

[0031] The mounting groove is covered with an outer shell which is fixedly installed on the water discharge body, and the outer shell completely covers the reciprocating cylinder in the mounting groove.

[0032] A second valve body switch is fixedly installed on the backwater hole. A temperature sensor is arranged between the second valve body switch and the backwater hole.

[0033] The fixed plate is further provided with a three-color lamp. The display, the distribution box and the three-color lamp are located above the water discharge body and are separated from the water discharge body by the first fixed frame.

[0034] An air source filtering unit and a reciprocating cylinder driving unit are installed between the fixed plate and the first fixed frame. The reciprocating cylinder driving unit is connected between the distribution box and the reciprocating cylinder body.

[0035] The gas source filtering unit is used for the purity of the gas inputted from outside the device, and the gas can be used for the high pressure gas cleaning of the pipeline, wherein the reciprocating cylinder driving unit is used for the control driving of the reciprocating cylinder body, different reciprocating cylinder bodies are controlled to realize the movement, so as to control the water flow in the flow channel to enter the pipeline for detection.

[0036] The preferred embodiments of the present application have been described above, but the scope of protection of the present application is not limited to the above-mentioned embodiments. Any equivalent modifications or changes made by those skilled in the art according to the disclosed content of the present application shall be included in the scope of protection recorded in the claims.

Claims

1. A new intelligent water drain, comprising a lower fixed plate (1), a display (2) fixedly installed on the lower fixed plate (1), a distribution box (3), a first fixed frame (4) and a water drain body (5), the display (2) is electrically connected with the distribution box, and a mounting groove (6) is formed in the water drain body (5), characterized in that: The installation groove (6) is fixedly installed with a plurality of reciprocating cylinders (7), the output end of the reciprocating cylinder (7) is fixedly connected with an adjusting rod (8), the water discharge body (5) is provided with an adjusting hole (9) corresponding to the adjusting rod (8), the adjusting rod (8) is slidably connected in the adjusting hole (9), the upper portion of the adjusting hole (9) is provided with a backwater hole (10) penetrating through the water discharge body (5) and communicating with the adjusting hole (9), the lower portion of the adjusting hole (9) is provided with a first waterway (11) and a second waterway (12) penetrating through the water discharge body (5) and the adjusting hole (9), the first waterway (11) and the second waterway (12) are respectively arranged on the two sides of the backwater hole (10), the water outlet of the first waterway (11) is fixedly connected with a flow sensor (13), the first waterway is further fixedly connected with a pressure sensor (20), the output end of the flow sensor (13) is fixedly connected with a water outlet pipeline (15), the second waterway (12) directly communicates with the water outlet pipeline (15), and the reciprocating cylinder (7) is electrically connected with the distribution box (3).

2. A new smart water drain according to claim 1 characterized by: The water discharge body (5) is also provided with a water inlet waterway (16), a plurality of water supply outlets are fixedly provided on the water inlet waterway (16), and the output end of the water supply outlet is fixedly connected with a first switch valve body (17).

3. A new smart water drain according to claim 1 characterized by: The adjusting rod (8) comprises a first connecting portion (81) and a second adjusting portion (82), one first connecting portion (81) is arranged at the two ends of the second adjusting portion (82) respectively, and the diameter of the second adjusting portion (82) is smaller than that of the first connecting portion (81).

4. A new smart water drain according to claim 1 characterized by: The first waterway (11) comprises a first integrated waterway (111) and a second integrated waterway (112), the first integrated waterway (111) communicates with a plurality of adjusting holes (9), the first integrated waterway (111) communicates with the second integrated waterway (112) through a plurality of connecting pipelines, and the second integrated pipeline communicates with the flow sensor (13) through a pipeline.

5. A new smart water drain according to claim 1 characterized by: The installation groove (6) is covered with an outer shell (18), the outer shell (18) is fixedly installed on the water discharge body (5), and the outer shell (18) completely covers the reciprocating cylinder in the installation groove (6).

6. A new smart water drain according to claim 1 characterized by: The backwater hole (10) is fixedly installed with a second valve switch (19), and a temperature sensor (14) is arranged between the second valve switch (19) and the backwater hole (10).

7. A new smart water drain according to claim 1 characterized by: The fixed plate (1) is also provided with a three-color lamp (21), the display (2), the distribution box (3) and the three-color lamp (21) are located above the water discharge body (5), and the display (2), the distribution box (3) and the three-color lamp (21) are separated from the water discharge body (5) by the first fixing frame (4).

8. A new smart water drain according to claim 1 characterized by: The fixed plate (1) and the first fixing frame (4) are provided with an air source filtering unit and a reciprocating cylinder driving unit, and the reciprocating cylinder driving unit is connected between the distribution box and the reciprocating cylinder (7).