Combined machine integrating side spraying and feeding

By integrating side spraying and feeding into a combined machine, the difficulties in the installation and use of traditional side spraying devices have been solved, realizing the automated processing of fiberglass fabrics and improving production efficiency and coding accuracy.

CN223948843UActive Publication Date: 2026-02-27CHANGZHOU SINAJET SCI & TECH
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Patent Information

Application Number
CN202422724766.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2026-02-27
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

Traditional side-spraying devices suffer from problems such as difficulty in material feeding, installation and debugging, and material deviation during installation and use, especially in the processing of fiberglass fabrics, resulting in low production efficiency.

Method used

A combined machine integrating side spraying and feeding was designed, comprising a base support, a movable support, a floating tensioning mechanism, a deviation correction detection mechanism, and a side spraying assembly. Through the integration of automatic conveying, floating tensioning, deviation correction detection, and inkjet printing functions, the machine achieves automated material processing.

Benefits of technology

It reduces the difficulty of material loading, reduces manual intervention, improves production efficiency, reduces material deviation, and ensures the accuracy and consistency of inkjet printing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223948843U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of code spraying, in particular to a combined machine integrating side spraying and feeding, which comprises a base support mechanism, a movable support assembly is mounted on the base support mechanism, and an automatic conveying mechanism used for loading glass fiber rolls is mounted on the movable support assembly. And the side spraying assembly is installed on the movable support assembly and used for conducting tensioning, conveying and code spraying on the materials. The side spraying mechanism and the feeding mechanism are integrated, the material loading difficulty is lowered, and the influence of factors such as the self weight of materials on follow-up cutting is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to code spraying technical field, especially a kind of combination machine of side spraying and feeding. BACKGROUND

[0002] Traditional side spraying device is an independent device, which is placed between the material placing machine and the cutting machine. The specific steps are as follows: after the material is placed, the side spraying is carried out, and then the cutting is carried out. The existing side spraying device has the following defects: first, the composite material needs to pass through the side spraying equipment to realize the code spraying function. It is difficult for the staff to pass the material. The material needs to pass through the middle of the side spraying device and then be guided to the top. The air suction requirement of the cutting bed is high. When there is no side spraying device, the material placing machine is behind the cutting bed, and the table surface of the material placing machine is flush with the table surface of the cutting machine. The cloth can be directly sent forward by the adsorption traction of the cutting bed. After the side spraying is added, the cutting bed needs to overcome the following two points during the adsorption traction: one is the total amount of the material between the material placing machine and the cutting bed, and the other is the resistance of the material passing through the several turning positions of the passing rod from bottom to top. Otherwise, the cutting bed suction is not enough, and the material may not be pulled and may slip.

[0003] Second, the installation and adjustment of side spraying are difficult, mainly because the installation precision is high, and the parallelism of each layer of the passing rod needs to be ensured. Otherwise, the material may deviate after passing through the side spraying.

[0004] Third, the total number of glass fiber fabrics is relatively large. Some fabrics are prone to deviation and need to be adjusted manually. Without side spraying, the fabric can be adjusted by pulling a few times. However, after the material passes through the side spraying, the material is tight, and the worker is difficult to pull. INVENTION CONTENTS

[0005] The utility model aims at solving the above-mentioned defects, and provides a combination machine of side spraying and feeding.

[0006] In order to overcome the defects in the background art, the utility model adopts the following technical scheme to solve the technical problems: a combination machine of side spraying and feeding, including base support mechanism, mobile support assembly is installed on the base support mechanism, automatic conveying mechanism for loading glass fiber roll is installed on the mobile support assembly;

[0007] Side spraying assembly is installed on the mobile support assembly for tensioning, conveying and code spraying of the material.

[0008] Further improvement includes that a floating tensioning mechanism is arranged on the mobile support assembly.

[0009] Further improvement, including the base support mechanism is provided with deviation detection mechanism for detecting the position of the material side edge, and the moving support assembly is configured to slide on the base support mechanism, and the moving direction of the moving support assembly is perpendicular to the conveying direction of the material, and the base support mechanism is provided with a driving mechanism for driving the moving support assembly to move.

[0010] Further improvement, including the deviation detection mechanism includes a fixed plate mounted on the base support mechanism, a telescopic adjusting mechanism and a U-shaped fork, the output end of the telescopic adjusting mechanism is connected with the U-shaped fork to drive the U-shaped fork to move in the radial direction of the material, and the fork mouth of the U-shaped fork is internally used for accommodating the moving material, and a sensor is further arranged on the U-shaped fork for detecting whether the material deviates.

[0011] Further improvement, including the sensor adopts a distance sensor or an array pair of sensors.

[0012] Further improvement, including the side spraying assembly includes an upper roller support mechanism and a side spraying mechanism, the upper roller support mechanism is mounted on the moving support assembly to tension and convey the output material, and the side spraying mechanism is mounted on the upper roller support mechanism to spray codes on the lower surface of the material.

[0013] Further improvement, including the side spraying mechanism includes a frame assembly, a code spraying driving unit and a spray head, an assembly plate is slidably arranged in the frame assembly, a plurality of spray heads are arranged on the assembly plate in the axial direction, and the frame assembly is further provided with a code spraying driving unit for driving the assembly plate to move, and the moving direction of the spray head is perpendicular to the moving direction of the material.

[0014] Further improvement, including the frame assembly is provided with a diffuse reflection photoelectric switch for detecting whether the material exists.

[0015] The beneficial effects of the present application are: the design integrates the side spraying mechanism and the feeding mechanism, reduces the difficulty of material loading, reduces the influence of the self weight of the material and other factors on subsequent cutting, and the special structure of the deviation detection mechanism and the moving support assembly can automatically adjust the deviation of the material, and automatically correct the deviation of the material; the side spraying mechanism sprays codes according to different positions of feeding, without manual writing with a marker pen, reduces the error rate, and improves the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0016] The present application will be further described below in combination with the drawings and embodiments.

[0017] Figure 1 is the front view of the present application;

[0018] Figure 2 isFigure 1 is a middle D-D sectional view;

[0019] Figure 3 is a right view of the utility model;

[0020] Figure 4 is Figure 1 is a middle A enlarged view;

[0021] Figure 5 is an isometric view of the utility model Figure 1 ;

[0022] Figure 6 is an isometric view of the utility model Figure 2 ;

[0023] Figure 7 is an isometric view of the utility model Figure 3 ;

[0024] Figure 8 is Figure 5 is a middle B enlarged view;

[0025] Figure 9 is a front view of the side spraying mechanism in the utility model;

[0026] Figure 10 is a left view of the utility model;

[0027] 1-base support mechanism, 2-floating tensioning mechanism, 3-upper supporting roller support mechanism, 4-automatic conveying mechanism, 5-side spraying mechanism, 6-moving support assembly, 7-deviation rectifying detection mechanism, 8-driving mechanism in the drawing;

[0028] 51-code spraying driving unit, 52-spraying head, 53-origin point switch, 54-assembly plate, 55-upper origin point signal plate, 56-frame assembly, 57-controller, 58-diffuse reflection photoelectric switch;

[0029] 71-telescopic adjusting mechanism, 72-fixing plate, 73-U-shaped fork, 74-sensor. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. All other embodiments obtained by the person skilled in the art without creative labor are within the protection scope of the utility model.

[0031] According to Figure 1 , Figure 2 ,Figure 3 , Figure 5 , Figure 6 , Figure 7 As shown, a combination machine integrating side spraying and feeding includes a base support mechanism 1, on which a movable support assembly 6 is mounted. The movable support assembly 6 is equipped with an automatic conveying mechanism 4 for loading glass fiber rolls, and the automatic conveying mechanism 4 is used to automatically convey materials outward.

[0032] The side spraying assembly, which is mounted on the movable support assembly 6, is used for tensioning, conveying and coding of materials.

[0033] In this embodiment, in order to feed the material forward evenly and ensure a certain tension, the material can be floated and tensioned during feeding, and the active feeding speed can be adjusted at different angles. The floating tensioning mechanism 2 is provided on the moving support assembly 6.

[0034] There are many types of fiberglass fabrics. In reality, some fabrics are prone to shifting and require manual adjustment. Without side spraying, a few pulls can correct this, but after side spraying, the material is more taut, and with the suction on the cutting machine, it's difficult for workers to move it. Figure 3 , Figure 4 and Figure 5 As shown, the base support mechanism 1 is provided with a correction detection mechanism 7 for detecting the position of the material side edge, and the movable support assembly 6 is configured to slide on the base support mechanism 1. The moving direction of the movable support assembly 6 is perpendicular to the material conveying direction. The base support mechanism 1 is provided with a drive mechanism 8 for moving the movable support assembly 6. Specifically, when the correction detection mechanism 7 detects that the edge of the material has shifted to one side, the drive mechanism 8 will drive the automatic conveying mechanism 4 to move to the other side, thereby correcting the shifted position until the set position is reached, thus realizing automatic correction.

[0035] In this embodiment, as Figure 8 As shown, the deviation correction detection mechanism 7 includes a fixed plate 72, a telescopic adjustment mechanism 71, and a U-shaped fork 73 mounted on the base support mechanism 1. The output end of the telescopic adjustment mechanism 71 is connected to the U-shaped fork 73, thereby driving the U-shaped fork 73 to move in the radial direction of the material. The inside of the fork of the U-shaped fork 73 is used to accommodate the moving material to avoid vibration of the material. A sensor 74 is also provided on the U-shaped fork 73 to detect whether the material has deviated. When the deviation correction sensor 74 detects that the edge of the material is deviated to the left or right, the drive mechanism 8 controls the moving support assembly 6 to move in the opposite direction to automatically adjust and achieve the purpose of automatic deviation correction.

[0036] In this embodiment, the sensor 74 is preferably a distance sensor or an array of through-beam sensors.

[0037] In the embodiment, the side spraying assembly comprises an upper roller support mechanism 3 and a side spraying mechanism 5, the upper roller support mechanism 3 is installed on the moving support assembly 6 to tension and convey the output material, the side spraying mechanism 5 is installed on the upper roller support mechanism 3 to spray codes on the lower surface of the material, and the side spraying mechanism 5 is conveniently opposite to the lower surface of the material through the upper roller support mechanism 3, thereby spraying codes on the lower surface of the output material.

[0038] In the embodiment, as shown in Figure 9 and Figure 10 the side spraying mechanism 5 comprises a frame assembly 56, a code spraying driving unit 51 and a nozzle 52, the assembly plate 54 is slidably arranged in the frame assembly 56, a plurality of nozzles 52 are axially arranged on the assembly plate 54 to spray codes on the material, the code spraying driving unit 51 is further arranged in the frame assembly 56 to drive the assembly plate 54 to move, the moving direction of the nozzle 52 is perpendicular to the moving direction of the material, the side spraying mechanism 5 collects the feeding length in real time according to the encoder of the feeding direction, and sprays codes at the specified position.

[0039] In further embodiments, the frame assembly 56 is provided with a home switch 53 for detecting the position of the assembly plate 54, an upper home signal plate 55 and a controller 57, the home sensor is used to determine the starting position of the assembly plate 54, provides a reference for the movement of the assembly plate 54, ensures the accuracy and repeatability of the movement, and can be used as a position reference point during the operation of the equipment to help the system to control the position of the moving parts in real time, so as to accurately position and control the trajectory, when the upper home signal plate 55 is inserted into the home switch 53, the starting position of the assembly plate 54, the home switch 53 converts the received signal into an electrical signal and transmits it to the controller 57.

[0040] In further embodiments, the frame assembly 56 is provided with a diffuse reflection photoelectric switch 58 for detecting whether there is material, the diffuse reflection photoelectric switch 58 can detect whether there is material on the upper roller support mechanism 3, so as to accurately perform the subsequent process.

[0041] Working principle: the material output by the automatic conveying mechanism 4 is sequentially input to the cutting machine after passing through the upper roller support mechanism 3 and the floating tensioning mechanism 2, the side spraying mechanism 5 sprays codes on the material on the upper roller support mechanism 3, when the distance sensor on the deviation detection mechanism 7 detects that the material deviates to the left or right, the driving mechanism 8 drives the moving support assembly 6 to move, thereby correcting the deviated material.

[0042] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A combination machine for side spraying and feeding, characterized in that, The base support mechanism (1) is provided with a mobile support assembly (6), and the mobile support assembly (6) is provided with an automatic conveying mechanism (4) for loading glass fiber rolls. A side spraying assembly is arranged on the mobile support assembly (6) for tensioning, conveying and code spraying of the material. The base support mechanism (1) is provided with a deviation correction detection mechanism (7) for detecting the side edge position of the material, and the mobile support assembly (6) is arranged on the base support mechanism (1) to slide, and the moving direction of the mobile support assembly (6) is perpendicular to the conveying direction of the material, and the base support mechanism (1) is provided with a driving mechanism (8) for driving the mobile support assembly (6) to move. The side spraying assembly comprises an upper roller support mechanism (3) and a side spraying mechanism (5), the upper roller support mechanism (3) is arranged on the mobile support assembly (6) to tension and convey the output material, and the side spraying mechanism (5) is arranged on the upper roller support mechanism (3) to spray code on the lower surface of the material. The side spraying mechanism (5) comprises a frame assembly (56), a code spraying driving unit (51) and a nozzle (52), the frame assembly (56) is provided with an assembly plate (54) arranged to slide, a plurality of nozzles (52) are arranged on the assembly plate (54) in the axial direction, and the frame assembly (56) is further provided with a code spraying driving unit (51) for driving the assembly plate (54) to move, and the moving direction of the nozzle (52) is perpendicular to the moving direction of the material.

2. A combination machine of the type defined in claim 1, characterized in that: The mobile support assembly (6) is provided with a floating tensioning mechanism (2).

3. A combination machine of the type defined in claim 1, characterized in that: The deviation correction detection mechanism (7) comprises a fixed plate (72) arranged on the base support mechanism (1), a telescopic adjusting mechanism (71) and a U-shaped fork (73), the output end of the telescopic adjusting mechanism (71) is connected with the U-shaped fork (73) to drive the U-shaped fork (73) to move in the radial direction of the material, the fork opening of the U-shaped fork (73) is used to accommodate the moving material, and a sensor (74) is arranged on the U-shaped fork (73) to detect whether the material deviates.

4. A combination machine of the type defined in claim 3, characterized in that: The sensor (74) is a distance sensor or an array pair sensor.

5. The combination machine of claim 1 wherein: The frame assembly (56) is provided with a diffuse reflection photoelectric switch (58) for detecting whether the material exists.