Abnormal alkali-free glass fiber yarn removing device
By combining electrostatic plate adsorption with soaking in a cleaning box and drying treatment, the problems of incomplete removal of sticky impurities and cleaning damage in existing technologies are solved, thus protecting the strength and performance of the yarn.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIUJIANG HUAXING FIBERGLASS CO LTD
- Filing Date
- 2025-06-18
- Publication Date
- 2026-05-19
AI Technical Summary
In existing technologies, it is difficult to completely remove sticky impurities from yarn by squeezing and rubbing with a cleaning plate, and the cleaning process may damage the yarn, affecting its strength and performance.
The yarn is pretreated by using an electrostatic plate to adsorb impurities, then soaked in a cleaning box to remove impurities through a chemical reaction, and finally dried by a drying unit to remove moisture and prevent damage to the yarn.
It effectively removes sticky impurities from yarn, protects yarn strength and performance, and ensures production stability and quality.
Smart Images
Figure CN224253719U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of yarn production technology, specifically to a device for removing abnormal alkali-free glass fiber yarn. Background Technology
[0002] As industries increasingly demand higher product quality, stricter standards are being set for alkali-free glass fiber yarn. Any abnormalities in the yarn, such as broken strands, fuzz, impurities, or uneven thickness, can affect the performance and quality of the final product. Therefore, it is necessary to promptly remove abnormal yarns during the production process to ensure product consistency and stability.
[0003] In existing technologies, dirt is typically removed from yarns by squeezing and rubbing them with cleaning plates on both sides during the yarn transport process. However, when impurities are tightly bound to the yarn, the squeezing and rubbing of the first and second cleaning plates alone may not be enough to completely remove the impurities, especially for some sticky oil stains and other impurities. Furthermore, if the pressure of the cleaning plates on the yarn is too high during the cleaning process, it may damage the yarn surface and affect the strength and performance of the yarn. Therefore, we propose an abnormal alkali-free glass fiber yarn removal device. Utility Model Content
[0004] The purpose of this invention is to provide a device for removing abnormal alkali-free glass fiber yarns, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an abnormal alkali-free glass fiber yarn rejection device, comprising:
[0006] The base and the support legs at the bottom of the base;
[0007] The rejection assembly is located on the top of the base. The rejection assembly includes a housing located on the top of the base, a first motor disposed inside the housing, a take-up roller disposed on the top of the housing, the take-up roller being fixedly connected to the output end of the first motor, a yarn body being sleeved on the take-up roller, a first groove being opened on the top of the base, a first lead screw being rotatably connected in the first groove, a third slider being threadedly connected to the first lead screw, the housing being connected to the third slider, and a cleaning box being disposed on the top of the base.
[0008] The detection component is placed on top of the base. The detection component includes a bracket set on top of the base. A slot is provided at the bottom of the bracket, and a detector can be installed in the slot.
[0009] Furthermore, an auxiliary component is provided on the top of the base near the yarn body. The auxiliary component includes an electrostatic plate, and a first support rod is provided at the bottom of the electrostatic plate. A first slider is connected to the bottom of the first support rod.
[0010] The above technical solution involves setting up auxiliary components to pre-treat impurities on the yarn by using an electrostatic plate before cleaning stains.
[0011] Furthermore, a second groove is provided on the top of the base near the first slider, and a second lead screw is rotatably connected in the second groove, with the first slider threadedly connected to the second lead screw.
[0012] The above technical solution is adopted: With the above settings, a second motor is installed in the second chute. By turning on the second motor, the second lead screw is driven to rotate, thereby moving the electrostatic plate and preventing the electrostatic plate from blocking the component during the rejection process.
[0013] Furthermore, a drying component is provided on the top side of the base away from the auxiliary components. The drying component includes a drying chamber, a second support rod is connected to the bottom of the drying chamber, a second slider is connected to the bottom of the second support rod, a heating tube is provided inside the drying chamber, and a through hole is provided on the drying chamber.
[0014] The above technical solution involves setting up a drying component to dry the soaked yarn, and the through holes allow the yarn to pass through the drying chamber normally.
[0015] Furthermore, a third slide groove is provided on the top of the base near the second slider, and a third lead screw is rotatably connected in the third slide groove, with the second slider threadedly connected to the third lead screw.
[0016] The above technical solution is adopted: With the above settings, a third motor is installed in the third slide. By turning on the third motor, the third lead screw is driven to rotate, thereby moving the drying box and preventing the drying box from obstructing the components during the removal process.
[0017] Furthermore, a collection assembly is provided on the top of the base near the first slide groove. The collection assembly includes a first collection box, and a second collection box is slidably connected to the first collection box. The first collection box and the second collection box are respectively fixedly connected to the housing and the cleaning box.
[0018] The above technical solution is adopted to prevent the cleaning liquid from dripping into the first chute during the journey of the soaked yarn to the drying box by setting up a collection component.
[0019] Furthermore, a water inlet pipe is fixedly connected to the cleaning box, and a drain pipe is fixedly connected to the side of the cleaning box away from the water inlet pipe.
[0020] The above technical solution allows for the injection of cleaning fluid into the cleaning tank via an inlet pipe, and the drainage pipe allows for the discharge of the cleaning fluid when it becomes too dirty.
[0021] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0022] In this invention, a rejection component is designed to guide the yarn into a cleaning box when impurities are detected. The yarn is then soaked in the cleaning solution for a period of time, allowing the impurities to fully react chemically with the solution and be dissolved or decomposed. This solves the problem in the prior art where the yarn is typically removed by squeezing and rubbing it with cleaning plates on both sides during transport. However, when impurities are tightly bound to the yarn, the squeezing and rubbing of the first and second cleaning plates alone may not be enough to completely remove the impurities, especially for some sticky oil stains. Furthermore, if the pressure of the cleaning plates on the yarn is too high during the cleaning process, it may damage the yarn surface, affecting the yarn's strength and performance. Attached Figure Description
[0023] Figure 1 This is a front view of an abnormal alkali-free glass fiber yarn rejection device.
[0024] Figure 2 This is a side view of an abnormal alkali-free glass fiber yarn rejection device.
[0025] Figure 3 This is a bottom structural diagram of an abnormal alkali-free glass fiber yarn rejection device.
[0026] Figure 4 This is a breakdown diagram of an abnormal alkali-free glass fiber yarn rejection device.
[0027] Numbering on the map:
[0028] 1. Base; 2. Support legs;
[0029] 3. Rejection assembly; 31. Housing; 32. Take-up roller; 33. Yarn body; 34. First chute; 35. First lead screw; 36. Cleaning box;
[0030] 4. Detection components; 41. Bracket; 42. Card slot;
[0031] 5. Auxiliary components; 51. Electrostatic plate; 52. First support rod; 53. First slider; 54. Second slide groove; 55. Second lead screw;
[0032] 6. Drying assembly; 61. Drying chamber; 62. Second support rod; 63. Second slider; 64. Third slide groove; 65. Third lead screw; 66. Through hole; 67. Heating tube;
[0033] 7. Water inlet pipe; 8. Drain pipe;
[0034] 9. Collection components; 91. First collection box; 92. Second collection box. Detailed Implementation
[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0036] like Figures 1-3 As shown, this utility model provides a technical solution: an abnormal alkali-free glass fiber yarn rejection device, comprising:
[0037] Base 1, and support legs 2 at the bottom of base 1;
[0038] The rejection component 3 is placed on the top of the base 1. The rejection component 3 includes a housing 31 set on the top of the base 1. A first motor is set inside the housing 31. A take-up roller 32 is set on the top of the housing 31. The take-up roller 32 is fixedly connected to the output end of the first motor. A yarn body 33 is sleeved on the take-up roller 32. A first groove 34 is opened on the top of the base 1. A first lead screw 35 is rotatably connected in the first groove 34. A third slider is threaded on the first lead screw 35. The housing 31 is connected to the third slider. A cleaning box 36 is set on the top of the base 1. A water inlet pipe 7 is fixedly connected to the cleaning box 36. A drain pipe 8 is fixedly connected to the side of the cleaning box 36 away from the water inlet pipe 7.
[0039] The detection component 4 is placed on the top of the base 1. The detection component 4 includes a bracket 41 set on the top of the base 1. A slot 42 is provided at the bottom of the bracket 41, and a detector can be installed in the slot 42.
[0040] Specifically, the first motor is turned on to drive the take-up roller 32 to rotate, thereby transporting the yarn. During the transport process, when the detector detects stains on the yarn, the fourth motor in the first chute 34 will work to drive the first lead screw 35 to rotate. The first lead screw 35 drives the third sliders on both sides to move in opposite directions, and then drives the top take-up roller 32 to move, so that the yarn is not in a taut state. The yarn located in the center of the base 1 will fall into the cleaning box 36 for soaking, thus completing the removal of stains from the yarn.
[0041] Furthermore, such as Figure 2 As shown: An auxiliary component 5 is provided on the top side of the base 1 near the yarn body 33. The auxiliary component 5 includes an electrostatic plate 51. A first support rod 52 is provided at the bottom of the electrostatic plate 51. A first slider 53 is connected to the bottom of the first support rod 52. Before cleaning the stains, the impurities on the yarn can be pre-treated by adsorbing them through the electrostatic plate 51.
[0042] The above solution also has the problem that when component 3 is working, the electrostatic plate 51 may obstruct it, such as... Figure 2 As shown: A second slide groove 54 is provided on the top side of the base 1 near the first slider 53. A second lead screw 55 is rotatably connected in the second slide groove 54. The first slider 53 is threadedly connected to the second lead screw 55. When the second motor is turned on, the second lead screw 55 is driven to rotate in the second slide groove 54. The second lead screw 55 drives the first slider 53 to slide in the second slide groove 54, thereby driving the electrostatic plate 51 at the top to move.
[0043] The above solution also has the problem that the soaked yarn was not dried. Undried yarn contains a lot of moisture, which will reduce the strength and modulus of the glass fiber. Figure 1 and Figure 4 As shown: A drying component 6 is provided on the top side of the base 1 away from the auxiliary component 5. The drying component 6 includes a drying box 61. A second support rod 62 is connected to the bottom of the drying box 61. A second slider 63 is connected to the bottom of the second support rod 62. A heating tube 67 is provided inside the drying box 61. A through hole 66 is opened on the drying box 61. A third slide groove 64 is opened on the top side of the base 1 near the second slider 63. A third lead screw 65 is rotatably connected in the third slide groove 64. The second slider 63 is threadedly connected to the third lead screw 65. When the third motor is turned on, it drives the third lead screw 65 to rotate in the third slide groove 64. The third lead screw 65 drives the second slider 63 to move in the third slide groove 64, thereby driving the drying box 61 at the top to move closer together to dry the yarn.
[0044] Furthermore, such as Figure 1 As shown: A collection component 9 is provided on the top of the base 1 near the first slide 34. The collection component 9 includes a first collection box 91 and a second collection box 92 slidably connected to the first collection box 91. The first collection box 91 and the second collection box 92 are respectively fixedly connected to the housing 31 and the cleaning box 36. By setting the collection component 9, the cleaning liquid is prevented from dripping into the first slide 34 during the journey of the soaked yarn to the drying box 61.
[0045] The working principle of this utility model is as follows: First, before cleaning the stains, the impurities on the yarn can be pre-treated by the electrostatic plate 51. Then, the second motor is turned on to drive the second lead screw 55 to rotate in the second slide groove 54. The second lead screw 55 drives the first slider 53 to slide in the second slide groove 54, thereby moving the top electrostatic plate 51 to prevent obstruction of the rejection component 3. Then, the first motor is turned on to drive the take-up roller 32 to rotate, thereby transporting the yarn. During the transportation process, when the detector detects stains on the yarn, the fourth motor in the first slide groove 34 is activated. The machine will operate, driving the first lead screw 35 to rotate. The first lead screw 35 drives the third sliders on both sides to move in opposite directions, and then drives the top take-up roller 32 to move, so that the yarn is not in a taut state. The yarn located in the center of the base 1 will fall into the cleaning box 36 for soaking, which can remove the stains on the yarn. Finally, the third motor is turned on to drive the third lead screw 65 to rotate in the third slide groove 64. The third lead screw 65 drives the second slider 63 to move in the third slide groove 64, thereby driving the top drying box 61 to move closer to dry the yarn.
[0046] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-described technical content to create equivalent embodiments without departing from the scope of the present utility model. The implementation schemes in the above embodiments can also be further combined or replaced. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A device for removing abnormal alkali-free glass fiber yarn, characterized in that, include: Base (1), support legs (2) provided at the bottom of base (1); The rejection assembly (3) is placed on the top of the base (1). The rejection assembly (3) includes a housing (31) set on the top of the base (1). A first motor is set inside the housing (31). A take-up roller (32) is set on the top of the housing (31). The take-up roller (32) is fixedly connected to the output end of the first motor. A yarn body (33) is sleeved on the take-up roller (32). A first groove (34) is opened on the top of the base (1). A first lead screw (35) is rotatably connected inside the first groove (34). A third slider is threaded on the first lead screw (35). The housing (31) is connected to the third slider. A cleaning box (36) is set on the top of the base (1). The detection component (4) is placed on the top of the base (1). The detection component (4) includes a bracket (41) set on the top of the base (1). A slot (42) is provided at the bottom of the bracket (41), and a detector can be installed in the slot (42).
2. The abnormal alkali-free glass fiber yarn rejection device according to claim 1, characterized in that: An auxiliary component (5) is provided on the top side of the base (1) near the yarn body (33). The auxiliary component (5) includes an electrostatic plate (51). A first support rod (52) is provided at the bottom of the electrostatic plate (51). A first slider (53) is connected to the bottom of the first support rod (52).
3. The abnormal alkali-free glass fiber yarn rejection device according to claim 2, characterized in that: The base (1) has a second groove (54) on the side near the first slider (53) at the top. A second lead screw (55) is rotatably connected in the second groove (54). The first slider (53) is threaded onto the second lead screw (55).
4. The abnormal alkali-free glass fiber yarn rejection device according to claim 2, characterized in that: A drying component (6) is provided on the top side of the base (1) away from the auxiliary component (5). The drying component (6) includes a drying box (61). A second support rod (62) is connected to the bottom of the drying box (61). A second slider (63) is connected to the bottom of the second support rod (62). A heating tube (67) is provided inside the drying box (61). A through hole (66) is provided on the drying box (61).
5. The abnormal alkali-free glass fiber yarn rejection device according to claim 4, characterized in that: The base (1) has a third groove (64) on the side near the second slider (63) at the top. A third lead screw (65) is rotatably connected in the third groove (64), and the second slider (63) is threaded onto the third lead screw (65).
6. The abnormal alkali-free glass fiber yarn rejection device according to claim 1, characterized in that: A collection component (9) is provided on the top side of the base (1) near the first slide groove (34). The collection component (9) includes a first collection box (91), and a second collection box (92) is slidably connected to the first collection box (91). The first collection box (91) and the second collection box (92) are respectively fixedly connected to the housing (31) and the cleaning box (36).
7. The abnormal alkali-free glass fiber yarn rejection device according to claim 1, characterized in that: A water inlet pipe (7) is fixedly connected to the cleaning box (36), and a drain pipe (8) is fixedly connected to the side of the cleaning box (36) away from the water inlet pipe (7).