Ton bag unpacking device
By designing a ton bag unpacking device, the cylinders of the hoisting components and the material collection mechanism drive the auger to rotate and rise, solving the blockage problem during the ton bag unpacking process and achieving safe and efficient material transportation.
Patent Information
- Application Number
- CN202520377702.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-05
AI Technical Summary
Existing ton bags are prone to blockage during unpacking, and traditional shaking or slapping methods can easily tear the bags, affecting safety.
Design a ton bag unpacking device, including a hoisting component and a material collection mechanism. The device utilizes a cylinder-driven first auger to rotate and rise, thereby achieving spiral conveying of materials, avoiding blockages and ensuring the safety of the ton bags.
It achieves a blockage-free discharge process from the ton bag, ensuring the safety of the ton bag, improving production efficiency and material utilization, and reducing environmental pollution.
Smart Images
Figure CN223949577U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ton bag unpacking technical field especially relates to a ton bag unpacking device. BACKGROUND
[0002] Ton bag unpacking is to unload the bulk material (usually powder) of large package safely and efficiently into the designated container or equipment, so as to facilitate the subsequent processing, storage or transportation process, reduce the loss of material in the handling process and environmental pollution, and improve production efficiency and material utilization. In the prior art, when unpacking the ton bag, the hoisting equipment is usually used to hoist it above the collecting equipment, then the opening at the bottom of the ton bag is opened, and the material falls from the ton bag into the collecting equipment from top to bottom. However, the ton bag is heavy and contains a lot of material, which is easy to block during discharging. Nowadays, the common way to prevent blockage is to shake or pat the ton bag, which may cause the ton bag to tear easily and adversely affect the safety of the ton bag. Therefore, a ton bag unpacking device is proposed to solve the above problems. SUMMARY
[0003] The utility model aims at the above-mentioned deficiencies, and provides a ton bag unpacking device, which can realize non-blocking discharging while ensuring the safety of the ton bag.
[0004] To solve the above technical problems, the utility model adopts the following technical scheme: a ton bag unpacking device, comprising:
[0005] A hoisting assembly for hoisting the ton bag body;
[0006] A material collecting mechanism arranged at the bottom of the hoisting assembly, the hoisting assembly can hoist the ton bag body before unpacking to the top of the material collecting mechanism, or move the ton bag body after unpacking away from the top of the material collecting mechanism, and the material collecting mechanism is used for collecting the material discharged from the ton bag body;
[0007] The material collecting mechanism comprises a housing at the bottom of the hoisting assembly, the top of the housing is open, a first auger is arranged in the housing and can move up and down, a discharging assembly and a cylinder are arranged on the housing, the discharging assembly can drive the first auger to rotate, the bottom of the ton bag body has an opening, and the cylinder can drive the first auger to rise into the opening after the opening is opened.
[0008] Further, the hoisting assembly comprises a mounting frame, a linear module is horizontally arranged on the mounting frame, a moving end of the linear module faces downward, a telescopic push rod is arranged on the moving end of the linear module, a connecting frame is arranged on the moving end of the telescopic push rod, and a plurality of hook assemblies are arranged on the connecting frame.
[0009] Further, the shell is composed of a vertically arranged and cylindrical first barrel and a second barrel which is horizontally arranged on the lower side of the first barrel, the first barrel and the second barrel are in communication with each other, the material collecting mechanism further comprises a discharge port which is arranged on the corresponding second barrel of the shell, and the discharge assembly is arranged on the second barrel and can output the materials in the first barrel and the second barrel from the discharge port when the first auger is driven to rotate.
[0010] Further, the discharge assembly comprises a motor arranged on the second barrel, a second auger is rotatably arranged in the second barrel, the motor can drive the second auger to rotate, the first auger is composed of a first rod body, a second rod body arranged at the bottom of the first rod body and a blade arranged on the first rod body, the diameter of the first rod body is larger than that of the second rod body, the bottom of the second auger is provided with a third auger, the third auger is composed of a sleeve body and a blade arranged on the sleeve body, and the second rod body can be slidably arranged in the corresponding sleeve body of the third auger, drive components are arranged on the opposite sides of the second auger and the third auger, the drive components comprise a protective sleeve arranged on the inner bottom wall of the corresponding first barrel of the shell, the opposite sides of the second auger and the third auger are rotatably inserted into the protective sleeve, the opposite sides of the second auger and the third auger are respectively provided with first gears and second gears which are in mesh with each other, the center of the second gear is provided with a through hole which is in communication with the corresponding sleeve body of the third auger, the telescopic shaft of the air cylinder passes through the through hole and extends into the sleeve body, the telescopic shaft of the air cylinder can be telescopically extended and retracted to drive the first auger to move up and down, and the first auger can rotate together with the third auger when the third auger rotates.
[0011] Further, the top of the corresponding sleeve body of the third auger is provided with a scraping ring, and the scraping ring can scrape off the materials on the corresponding second rod body of the first auger when the second rod body descends.
[0012] Further, a rolling ball is rotatably arranged on the telescopic shaft of the air cylinder, and one end of the second rod body in the corresponding sleeve body of the third auger is in contact with the rolling ball.
[0013] The beneficial effects of the utility model lie in:
[0014] The utility model discloses, the staff passes through the hoisting assembly and hoists the ton bag body of not unpacking to the top of the material collecting mechanism, then, the staff opens the opening of ton bag body bottom first, and the material of ton bag body inside passes through the opening and falls into the material collecting mechanism, can drive the first auger to rise and pass to the opening on the material collecting mechanism through the cylinder in the discharging process, then through the discharge assembly and drive the first auger rotation, and the material of ton bag body inside can pass through the spiral conveying mode and enter the material collecting mechanism, and this mode can ensure that the material of ton bag body inside does not jam at the opening, and can ensure that ton bag body is very safe simultaneously, so as to facilitate the practical use. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the perspective view of the utility model;
[0016] Figure 2 It is the structure sectional view of the material collecting mechanism in the utility model;
[0017] Figure 3 It is the structure sectional view of the material collecting mechanism in the utility model Figure 2 It is the partial view of A shown in the utility model;
[0018] Figure 4 It is the setting schematic view of the scraper ring in the utility model.
[0019] In the drawing:
[0020] 1, mounting frame;2, linear module;3, telescopic push rod;4, connecting frame;5, hook assembly;6, ton bag body;61, bag body;62, discharge port;63, pull rope;7, material collecting mechanism;71, shell;72, discharge port;73, motor;74, second auger;75, driving part;751, protective sleeve;752, first gear;753, second gear;76, third auger;77, cylinder;78, first auger;79, scraper ring. DETAILED DESCRIPTION
[0021] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. The embodiments in the application and the features in the embodiments can be combined mutually without conflict. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.
[0022] Please refer to Figures 1-4The utility model discloses a ton bag unpacking device, including hoisting subassembly, it is used for hoisting ton bag body 6, the bottom of hoisting subassembly is provided with the aggregate mechanism 7, hoisting subassembly can hoist ton bag body 6 before unpacking to the top of aggregate mechanism 7, or ton bag body 6 after unpacking is removed from the top of aggregate mechanism 7, aggregate mechanism 7 is used for collecting the material that is discharged by ton bag body 6.
[0023] In an embodiment, aggregate mechanism 7 includes a housing 71 at the bottom of the hoisting assembly, the top of the housing 71 is open, a first auger 78 is movably arranged inside the housing 71, a discharge assembly and a cylinder 77 are arranged on the housing 71, the discharge assembly can drive the first auger 78 to rotate, the bottom of the ton bag body 6 has an opening, and the cylinder 77 can drive the first auger 78 to rise into the opening after the opening is opened.
[0024] In addition, when the ton bag body 6 is not unpacked, the opening at the bottom is closed by two upper and lower distribution straps, when the material needs to be unloaded, the strap at the bottom is first opened, the fabric at the opening of the ton bag body 6 is preliminarily stretched, then the staff seals and connects the fabric at the opening of the ton bag body 6 with the open top of the housing 71, after the connection is completed, the strap at the top is removed to facilitate subsequent unloading, which can ensure that the ton bag body 6 does not leak during unloading, and this unloading method is commonly known in the art, so it will not be described in detail here.
[0025] In specific implementation, the staff hoists the unpacked ton bag body 6 to the top of the aggregate mechanism 7 by the hoisting assembly, then the staff opens the opening at the bottom of the ton bag body 6, the material inside the ton bag body 6 passes through the opening and falls into the aggregate mechanism 7, during the unloading process, the first auger 78 can be driven to rise by the cylinder 77, and at the same time, the first auger 78 is driven to rotate by the discharge assembly, so that the first auger 78 is inserted into the opening with the material very smoothly while rising and rotating, after the insertion is completed, the rising of the first auger 78 is stopped, then the first auger 78 is controlled to rotate in reverse, which can convey the material in the ton bag body 6 to the aggregate mechanism 7 from top to bottom by the spiral conveying method, which can ensure that the material inside the ton bag body 6 does not block the opening, and at the same time, it can ensure that the ton bag body 6 is very safe to facilitate actual use.
[0026] It should be noted that the diameter of the first auger 78 is smaller than the inner diameter of the opening of the ton bag body 6, when the fabric at the opening of the ton bag body 6 is sealed and connected with the open top of the housing 71, the opening of the ton bag body 6 is not wrinkled, so the first auger 78 can be directly inserted into the opening of the ton bag body 6 while rising and rotating.
[0027] In an embodiment, the hoisting assembly comprises a mounting frame 1, a linear module 2 is mounted on the mounting frame 1 in a transverse direction, the moving end of the linear module 2 faces downward, and a telescopic push rod 3 is mounted at the moving end of the linear module 2, a connecting frame 4 is mounted at the moving end of the telescopic push rod 3, and a plurality of hook assemblies 5 are mounted on the connecting frame 4; and the ton bag body 6 comprises a bag body 61, a plurality of pull ropes 63 are mounted on the top of the bag body 61 and are hooked on the corresponding hook assemblies 5, the bottom of the bag body 61 has a discharge port 62 which is in communication with the inside of the bag body 61, the opening in the above-mentioned is the discharge port 62, and the discharge port 62 is closed by bundling when the inside of the bag body 61 has materials and is not unpacked.
[0028] In use, through the cooperation of the linear module 2 and the telescopic push rod 3, each hook assembly 5 can be moved to the corresponding position, and the ton bag body 6 can be hung on the hoisting assembly by the hooking cooperation of the pull rope 63 and the hook assembly 5 by the worker, and then the ton bag body 6 can be hoisted to the top of the material collecting mechanism 7 for subsequent unpacking; and after unpacking, the empty ton bag body 6 is moved to the corresponding recycling position by the linear module 2 and the telescopic push rod 3.
[0029] In an embodiment, the shell 71 is composed of a first cylinder which is vertically arranged and in a cylindrical shape, and a second cylinder which is transversely arranged at the lower side of the first cylinder, the top of the first cylinder is open to facilitate the entry of materials, the first cylinder and the second cylinder are in communication with each other, the material collecting mechanism 7 further comprises a discharge port 72 which is opened on the corresponding second cylinder of the shell 71, and the discharge assembly is located on the second cylinder.
[0030] In a specific implementation, when the discharge assembly is working, it can not only drive the first auger 78 to rotate, but also output the materials in the first cylinder and the second cylinder from the discharge port 72, so that the device can prevent the materials from being blocked when discharging in the ton bag body 6 and when discharging in the material collecting mechanism 7, so as to facilitate actual use.
[0031] In an embodiment, the discharging assembly comprises a motor 73 mounted on the second barrel, a second auger 74 rotatably mounted in the second barrel, the motor 73 being capable of driving the second auger 74 to rotate, the first auger 78 being composed of a first rod, a second rod mounted at the bottom of the first rod, and a blade mounted on the first rod, the diameter of the first rod being larger than that of the second rod, the bottom of the second auger 74 being provided with a third auger 76, the third auger 76 being composed of a sleeve and a blade provided on the sleeve, the second rod being slidably arranged in the corresponding sleeve of the third auger 76; the opposite sides of the second auger 74 and the third auger 76 are provided with driving components 75, the driving components 75 comprising a protective sleeve 751 mounted on the bottom wall of the corresponding first barrel of the shell 71, the opposite sides of the third auger 76 and the second auger 74 being rotatably inserted into the protective sleeve 751, the opposite sides of the second auger 74 and the third auger 76 being respectively provided with a first gear 752 and a second gear 753 that are in mesh with each other, the center of the second gear 753 being provided with a through hole that is in communication with the corresponding sleeve of the third auger 76, the telescopic shaft of the air cylinder 77 extending through the through hole and into the sleeve, the telescopic shaft of the air cylinder 77 being capable of extending and retracting and driving the first auger 78 to move up and down, and the first auger 78 being capable of rotating with the third auger 76 when the third auger 76 rotates.
[0032] In a specific implementation, when the motor 73 is started, the second auger 74 rotates, enabling the material in the second barrel to be continuously conveyed until it is discharged from the discharge port 72, and the third auger 76 is driven to rotate by the second auger 74 through the cooperation of the first gear 752 and the second gear 753, the third auger 76 enabling the material on the lower side of the first barrel to continuously move towards the side close to the second barrel, and the first auger 78 being capable of rotating synchronously in this process, and when the air cylinder 77 is started, the telescopic shaft of the air cylinder 77 rises and contacts the second rod of the first auger 78, and as the air cylinder 77 continues to rise, it drives the first auger 78 upwards until it enters the discharge port 62, and the first auger 78 is also capable of continuing to rotate when it rises, thus not interfering with each other and affecting the structural safety.
[0033] In an embodiment, the top of the corresponding sleeve of the third auger 76 is provided with a scraping ring 79.
[0034] In this way, the scraping ring 79 can scrape off the material on the corresponding second rod of the first auger 78 when the corresponding second rod of the first auger 78 descends, and specifically, when it is necessary to clean the inside of the shell 71, air or water is injected into the inside, and the material on the second rod is treated in cooperation with the scraping ring 79, thereby reducing the cleaning dead angle.
[0035] In an embodiment, the telescopic shaft of the air cylinder 77 is rotatably mounted with a ball, and one end of the second rod located in the corresponding sleeve of the third auger 76 is in contact with the ball.
[0036] In this way, the friction between the second rod body and the cylinder 77 when the second rod body is jolted can be further reduced, so that the second rod body can be safely used.
[0037] It should be noted that if the embodiments of the utility model have directionality indication (such as up, down, left, right, front, back, etc.), the directionality indication is only used to explain the relative position relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), if the specific posture changes, then the directionality indication also changes accordingly.
[0038] In addition, if the embodiments of the utility model have descriptions such as "first", "second", etc., the descriptions of "first", "second", etc. are only for description purposes, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the utility model.
[0039] In addition, "multiple" means more than two.
[0040] The above is only the preferred embodiment of the utility model, and does not limit the utility model, any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A ton bag unpacking apparatus, characterized by, The utility model relates to a ton bag unpacking device, which comprises: a hoisting assembly for hoisting a ton bag body (6); a material collecting mechanism (7) arranged at the bottom of the hoisting assembly, the hoisting assembly being capable of hoisting the ton bag body (6) before unpacking to the top of the material collecting mechanism (7) or moving the ton bag body (6) after unpacking away from the top of the material collecting mechanism (7), the material collecting mechanism (7) being used for collecting material discharged by the ton bag body (6); the material collecting mechanism (7) comprises a housing (71) arranged at the bottom of the hoisting assembly, the top of the housing (71) being open, a first auger (78) being arranged in the housing (71) and being movable up and down, a discharging assembly and a cylinder (77) being arranged on the housing (71), the discharging assembly being capable of driving the first auger (78) to rotate, the bottom of the ton bag body (6) having an opening, and the cylinder (77) being capable of driving the first auger (78) to rise into the opening after the opening is opened.
2. The bale unpacking apparatus of claim 1, wherein: the hoisting assembly comprises a mounting frame (1), a linear module (2) being arranged transversely on the mounting frame (1), the moving end of the linear module (2) being downward, the moving end of the linear module (2) being provided with a telescopic push rod (3), the moving end of the telescopic push rod (3) being provided with a connecting frame (4), and a plurality of hook assemblies (5) being arranged on the connecting frame (4); the ton bag body (6) comprises a bag body (61), the top of the bag body (61) being provided with a plurality of pull ropes (63) hooked on the corresponding hook assemblies (5), the bottom of the bag body (61) having a discharge port (62) in communication with the inside of the bag body (61), and the discharge port (62) being closed by being tied when the inside of the bag body (61) has material and is not unpacked.
3. The bale unpacking apparatus of claim 1, wherein: the housing (71) is composed of a first cylinder arranged vertically and in a cylindrical shape and a second cylinder arranged transversely on the lower side of the first cylinder, the first cylinder and the second cylinder being in communication with each other, the material collecting mechanism (7) further comprising a discharge port (72) arranged on the corresponding second cylinder of the housing (71), and the discharging assembly being arranged on the second cylinder and being capable of outputting the material in the first cylinder and the second cylinder from the discharge port (72) when the first auger (78) is driven to rotate.
4. The bale unpacking apparatus of claim 3, wherein: The discharging assembly comprises a motor (73) arranged on a second barrel, a second auger (74) rotatably arranged in the second barrel, the motor (73) being capable of driving the second auger (74) to rotate, the first auger (78) being composed of a first rod, a second rod arranged at the bottom of the first rod and a blade arranged on the first rod, the diameter of the first rod being larger than that of the second rod, the bottom of the second auger (74) being provided with a third auger (76), the third auger (76) being composed of a sleeve and a blade arranged on the sleeve, the second rod being slidably arranged in the corresponding sleeve of the third auger (76); the opposite sides of the second auger (74) and the third auger (76) are provided with driving components (75), the driving components (75) comprising a protective sleeve (751) arranged on the bottom wall of the corresponding first barrel of a shell (71), the opposite sides of the third auger (76) and the second auger (74) being rotatably inserted into the protective sleeve (751), the opposite sides of the second auger (74) and the third auger (76) being respectively provided with first gears (752) and second gears (753) that are engaged with each other, the center of the second gear (753) being provided with a through hole that is in communication with the corresponding sleeve of the third auger (76), the telescopic shaft of the air cylinder (77) extending into the sleeve through the through hole, the telescopic shaft of the air cylinder (77) being capable of extending and retracting and driving the first auger (78) to move up and down, the first auger (78) being capable of rotating with the third auger (76) when the third auger (76) rotates.
5. The bale unpacking apparatus according to claim 4, characterized in that: The top of the corresponding sleeve of the third auger (76) is provided with a scraping ring (79), the scraping ring (79) being capable of scraping off the material on the corresponding second rod of the first auger (78) when the corresponding second rod of the first auger (78) descends.
6. The bale unpacking apparatus of claim 4, wherein: The telescopic shaft of the air cylinder (77) is rotatably provided with a ball, one end of the second rod in the corresponding sleeve of the third auger (76) being in contact with the ball.