New energy automobile motor copper wire feeding equipment

The new energy vehicle motor copper wire feeding equipment, with its modular design and automated control, solves the problem of insufficient equipment compatibility, achieves an efficient and reliable feeding process, and meets the needs of multi-variety, small-batch production in the new energy vehicle industry.

CN223950168UActive Publication Date: 2026-02-27BFC DALIAN CO LTD
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Patent Information

Application Number
CN202520771573.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2026-02-27
Estimated Expiration
2035-04-23

AI Technical Summary

Technical Problem

Existing copper wire feeding equipment for new energy vehicle motors suffers from insufficient compatibility, making it difficult to adapt to multi-variety, small-batch production. The equipment has high debugging costs, requires frequent manual intervention, and cannot meet the requirements for high precision and cleanliness.

Method used

The modular design of the external limit aluminum profile assembly and the track assembly, combined with the linkage control of the positioning sensor and the cylinder, enables the automatic ejection and clamping transfer of the workpiece, reducing manual intervention and improving the flexibility and reliability of the equipment.

Benefits of technology

It significantly shortens the equipment changeover and debugging cycle, improves production efficiency, ensures material supply stability and accuracy, reduces maintenance costs, and adapts to the rapid switching needs of multiple workpiece specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a new energy automobile motor copper wire feeding device. The new energy automobile motor copper wire feeding device comprises a linear vibration machine, an outer limiting aluminum profile assembly, a rail assembly, an ejector rod ejection mechanism, a clamping ejection mechanism, an in-place sensor and a bottom plate. Through the modularized aluminum profile structure and the detachable connection design, the equipment remodeling time is remarkably shortened, and the requirement for rapid switching of workpieces of multiple specifications is met; the inner and outer limiting plates are matched with the guide blocks to effectively prevent the workpieces from being overlapped and deviated, so that the feeding stability is improved; manual intervention is reduced through automatic linkage control of the air cylinder and the sensor, and the production efficiency is improved; and the track splicing type structure supports flexible expansion of equipment, and practicability and economical efficiency are both achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to automatic equipment technical field especially relates to a new energy automobile motor copper wire feeding equipment. BACKGROUND

[0002] In recent years, with the rapid development of new energy automobile industry, the production demand of its core components such as driving motor increases sharply, and higher requirements are put forward to the efficiency, flexibility and reliability of supporting equipment. As the key material of driving motor, the performance of copper wire feeding equipment of motor directly affects the production rhythm and product yield.

[0003] However, the existing copper wire feeding equipment for new energy automobile motor still has the following problems: the traditional feeding equipment adopts fixed structure design, and the compatibility of different specifications of workpieces is insufficient. When the production model needs to be switched, the limit parts need to be frequently replaced or reprocessed, which leads to long equipment downtime, high debugging cost and difficulty in adapting to the flexible production demand of new energy automobile industry with multiple varieties and small batch. The existing feeding track relies on single limit structure or mechanical baffle, and the posture control ability of workpiece in high-speed vibration feeding process is limited. Especially in the continuous feeding of light workpieces such as copper wire, it is easy to cause material blockage and misplacement due to inertia superposition or deflection, and manual intervention is needed for cleaning, which seriously affects the production continuity and product consistency. Part of the equipment still needs manual assistance to complete the workpiece ejection, clamping and transfer links, the process connection efficiency is low, manual operation is easy to introduce secondary pollution or mechanical damage risk, and it cannot meet the strict requirements of new energy automobile motor copper wire on high precision and cleanliness. The traditional equipment adopts welding or customized machining parts, and the structure is complex and the integration degree of each functional module is low. Once the local component is damaged, it needs to be disassembled and repaired or even returned to the factory for modification, which leads to long maintenance cycle and high cost, and does not match the rapid iteration of new energy automobile industry equipment update demand.

[0004] In view of the above problems, a new type of feeding equipment is needed, which can ensure high-precision feeding while improving the flexible adaptation ability of the equipment, shortening the model switching and debugging cycle, and reducing the maintenance cost through highly automated and modular design, so as to meet the high-efficiency and high-reliability production demand of new energy automobile motor copper wire. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a new energy automobile motor copper wire feeding equipment to solve the above problems existing in the prior art.

[0006] The utility model provides a new energy automobile motor copper wire supply equipment, including linear vibration machine, set up on the bottom plate, outside limit aluminium profile assembly sets up linear vibration machine top, including aluminium profile support assembly, fixed on aluminium profile support assembly both sides upper portion's horizontal limit structure outer limit board no.

[0007] Further, the outer limit aluminium profile assembly further comprises a pressing plate and an ejection guide block, the pressing plate is fixed on the upper surface of the outer limit plate one through bolts, and the ejection guide block is arranged between the outer limit plate one and the outer limit plate two.

[0008] Further, the track assembly further comprises a track backing plate, a welding support and a track connecting plate, the track is fixed on the track backing plate through the welding support, and adjacent track backing plates are bolted through the track connecting plate.

[0009] Further, the ejecting mechanism of the ejecting rod further comprises an ejecting rod fixing block one, an ejecting rod fixing block two and an ejecting rod connecting block, the ejecting rod one and the ejecting rod two are fixed through the ejecting rod fixing block one and the ejecting rod fixing block two respectively and are linked through the ejecting rod connecting block.

[0010] Further, the clamping and ejecting mechanism further comprises a clamping jaw one, a clamping jaw two, a clamping jaw three, a clamping jaw four and a sensor, the clamping jaw one and the clamping jaw two are connected with the clamping cylinder one, the clamping jaw three and the clamping jaw four are connected with the clamping cylinder two, and the sensor is fixed near the clamping cylinder two through bolts.

[0011] The utility model has the following beneficial effects: the utility model discloses the cooperative location design of outer limiting plate and inner limiting plate effectively prevents workpiece superposition and deviation, and ensures the stability of feeding, adopts modular aluminum profile structure and detachable connection mode, simplifies equipment change adjustment process, adapts to the quick switching demand of multi-specification workpiece of new energy automobile industry, realizes the automatic ejection and clamping transfer of workpiece through the linkage control of in-place sensor, sliding table air cylinder and jaw air cylinder, reduces manual intervention, and improves production efficiency, and the linkage design of the ejector rod mechanism and the redundant configuration of the jaw enhance the reliability and repeat positioning accuracy of equipment operation, and reduce the failure rate, and the splicing type structure of track assembly supports the flexible extension of equipment length, satisfies the feeding demand of different production scenes, and has practicality and economy. BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical scheme of the utility model, the following will briefly introduce the drawing needed to be used in the embodiment, and obviously, for those skilled in the art, under the premise of not paying the creative labor, other drawings can also be obtained according to these drawings.

[0013] Figure 1 The utility model provides a kind of overall structural diagram of new energy automobile motor copper line feeding equipment;

[0014] Figure 2 The utility model provides a kind of outer limiting aluminum profile assembly structure diagram of new energy automobile motor copper line feeding equipment;(a) is a angle schematic view, (b) is another angle schematic view;

[0015] Figure 3 The utility model provides a kind of track assembly structure diagram of new energy automobile motor copper line feeding equipment;(a) is track assembly perspective view;(b) is track assembly side view;

[0016] Figure 4 The utility model provides a kind of ejector rod ejection mechanism structure diagram of new energy automobile motor copper line feeding equipment;

[0017] Figure 5 The utility model provides a kind of structure diagram of new energy automobile motor copper line feeding equipment's clamping ejection mechanism.

[0018] Illustration: 1-linear vibration machine; 2-outer limit aluminum profile assembly; 3-track assembly; 4-ejector rod ejecting mechanism; 5-clamping ejecting mechanism; 6-bottom plate; 7-workpiece; 201-aluminum profile support assembly; 202-outer limit plate one; 203-outer limit plate two; 204-pressing plate; 205-ejecting guide block; 206-baffle one; 207-guide plate one; 208-in-place sensor one; 209-in-place sensor two; 210-guide plate two; 211-baffle two; 212-connection plate one; 213-L-shaped connection block one; 214-L-shaped connection block two; 301-track; 302-welding support; 303-track connection plate; 304-inner limit plate one; 305-inner limit plate two; 306-track guide block; 307-L-shaped connection plate three; 308-clamping plate; 309-track backing plate; 310-track fixing block; 311-track fixing plate; 312-inner limit fixed profile; 401-sliding table air cylinder one; 402-fixed plate; 403-connection plate; 404-ejector rod fixing block one; 405-ejector rod connection block; 406-ejector rod fixing block two; 407-ejector rod one; 408-ejector rod two; 501-sliding table air cylinder two; 502-fixed plate; 503-connection plate; 504-connection plate; 505-air cylinder fixed plate one; 506-clamping jaw air cylinder one; 507-clamping jaw one; 508-clamping jaw two; 509-air cylinder fixed plate two; 510-clamping jaw air cylinder two; 511-sensor; 512-clamping jaw three; 513-clamping jaw four. DETAILED DESCRIPTION

[0019] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments. It should be pointed out that the following detailed description is exemplary and is intended to provide further description of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as generally understood by those skilled in the art.

[0020] For purposes of the description hereinafter, spatial relative terms, such as "above", "below", "upper", "lower", and the like, can be used to describe the relative position of one device or feature to another device or feature as illustrated in the figures. It will be understood that the spatial relative terms are intended to encompass different orientations of the devices in their operation or use in different ways. For example, if a device described as above other device or structure is turned over, then the device described as above other device or structure will now be oriented below the other device or structure. Thus, the exemplary term "above" can encompass both an orientation of above and below. The devices can be otherwise oriented (rotated 90 degrees or at other orientations) and the spatial relative descriptors used herein interpreted accordingly.

[0021] Example embodiments according to the present application will now be described in detail with reference to the accompanying drawings. However, these example embodiments can be implemented in various different forms and should not be construed as being limited to the embodiments set forth herein. It should be understood that the embodiments are provided so that the present application will be thorough and complete, and will fully convey the concept of the example embodiments to those skilled in the art, and the drawings are exaggerated for clarity, and the same reference numerals are used throughout the drawings and thus repetitive descriptions thereof will be omitted.

[0022] Reference will now be made to Figures 1 to 5The utility model discloses a new energy automobile motor copper wire supply equipment, its structure includes linear vibrator 1, linear vibrator 1 is fixed on the bottom plate 6 through bolt, is used for conveying workpiece 7 along track assembly 3 through vibration. Outer limit aluminium profile assembly 2 sets up linear vibrator 1 top, is composed of aluminium profile support assembly 201, outer limit board one 202, outer limit board two 203, wherein outer limit board one 202 and outer limit board two 203 are fixed on aluminium profile support assembly 201 both sides upper portion through bolt, form horizontal limiting structure, prevent workpiece 7 from deviating or adding in the vibration process, still be equipped with the pressing plate 204 on outer limit board one 202, is used for pressing down workpiece 7 to keep stable in the ejection process, and outer limit board one 202 and outer limit board two 203 between setting ejector guide block 205, ensure the accurate direction of workpiece 7 ejection path. Track assembly 3 installs on outer limit aluminium profile assembly 2, includes track 301, inner limit board one 304, inner limit board two 305 and track guide block 306, track 301 is fixed on track backing plate 309 through welding support 302, and adjacent track backing plate 309 is connected through track connecting plate 303 bolt to realize the modularization extension, and inner limit board one 304 and inner limit board two 305 are arranged in parallel on the both sides of track 301, and cooperate with the external limiting structure, further limit the horizontal displacement of workpiece 7, and track guide block 306 is fixed on the front end of track 301, is used for blocking workpiece 7 and assisting positioning. The vertical setting of ejector rod ejecting mechanism 4 one side of track assembly 3 includes slide table cylinder one 401, ejector rod fixed block one 404, ejector rod fixed block two 406, ejector rod one 407, ejector rod two 408 and ejector rod connecting block 405, and slide table cylinder one 401 is connected with track assembly 3 through fixed plate 402, and ejector rod one 407 and ejector rod two 408 are fixed through ejector rod fixed block one 404, ejector rod fixed block two 406 respectively, and are linked by ejector rod connecting block 405, ensure that the ejecting force is evenly distributed, avoid workpiece 7 to be inclined. Clamping ejecting mechanism 5 is located at the end of track assembly 3, and includes slide table cylinder two 501, clamping jaw cylinder one 506, clamping jaw cylinder two 510, clamping jaw one 507, clamping jaw two 508, clamping jaw three 512, clamping jaw four 513 and sensor 511, and slide table cylinder two 501 drives clamping jaw cylinder one 506 and clamping jaw cylinder two 510 synchronous movement through fixed plate 502, and clamping jaw cylinder one 506 and clamping jaw cylinder two 510 are respectively through clamping jaw one 507, clamping jaw two 508 and clamping jaw three 512, clamping jaw four 513 clamping workpiece 7 both sides, and sensor 511 is installed near clamping jaw cylinder two 510, is used for detecting the clamping jaw state to ensure the clamping reliability. Reach sensor one 208 and reach sensor two 209 are respectively set up in the direction board one 207 and the direction board two 210 below of outer limit aluminium profile assembly 2, and the action of ejector rod ejecting mechanism 4 is triggered through photoelectric signal, and the bottom plate 6 supports the overall equipment and ensures the structural stability.

[0023] The baffle two 211 belongs to the outer limiting aluminum profile assembly 2, which is fixed by bolts at the other end of the aluminum profile support assembly 201, opposite to the outer limiting plate b203, and forms a symmetrical layout with the baffle one 206 on the outer limiting plate a202, together limiting the longitudinal displacement of the workpiece 7. The connecting plate one 212 belongs to the outer limiting aluminum profile assembly 2, which is horizontally connected by bolts between the outer limiting plate a202 and the L-shaped connecting block one 213, for enhancing the lateral structural stability of the outer limiting aluminum profile assembly 2. The L-shaped connecting block one 213 and the L-shaped connecting block two 214 both belong to the outer limiting aluminum profile assembly 2, wherein the L-shaped connecting block one 213 is fixed by bolts vertically at the side of the aluminum profile support assembly 201, forming a right angle connection with the connecting plate one 212 and the outer limiting plate a202; the L-shaped connecting block two 214 is symmetrically arranged at the other side of the aluminum profile support assembly 201, fixed by the connecting plate b215 and the outer limiting plate b203, ensuring the overall rigidity of the outer limiting aluminum profile assembly 2. The L-shaped connecting plate three 307 belongs to the track assembly 3, which is fixed by bolts vertically at the side of the track 301, cooperating with the welded support 302, for fixing the relative position of the track 301 and the track pad plate 309. The clamping plate 308 belongs to the track assembly 3, which is fixed by bolts with the track fixing block 310, clamping the two side edges of the track 301, preventing the track 301 from loosening and shifting during vibration. The cylinder fixing plate one 505 belongs to the clamping and ejecting mechanism 5, which is fixed by bolts vertically on the connecting plate 504, for fixing the installation position of the clamping jaw cylinder a506, ensuring the symmetrical clamping action of the clamping jaw a1507 and the clamping jaw a2508. The cylinder fixing plate two 509 belongs to the clamping and ejecting mechanism 5, which is fixed by bolts horizontally at the end of the connecting plate 503, for installing the clamping jaw cylinder b510, and forming a symmetrical layout with the cylinder fixing plate one 505, ensuring the synchronous movement of the clamping jaw b1512 and the clamping jaw b2513.

[0024] The working process of the device is as follows: after the linear vibration machine 1 starts, the workpiece 7 is conveyed forward along the track assembly 3, the outer limiting plate one 202, the outer limiting plate two 203, the inner limiting plate one 304 and the inner limiting plate two 305 jointly limit the lateral displacement of the workpiece 7, and the track guide block 306 blocks the forward movement of the workpiece 7 and positions it; when the workpiece 7 reaches the predetermined position, the in-place sensor one 208 and the in-place sensor two 209 trigger the slide cylinder one 401 to extend, the ejector rod one 407 and the ejector rod two 408 are linked through the ejector rod connecting block 405 to lift the workpiece 7, and the pressing plate 204 presses down the workpiece 7 to prevent it from shaking; the slide cylinder two 501 of the clamping and ejecting mechanism 5 drives the clamping jaw cylinder one 506 and the clamping jaw cylinder two 510 to move forward, the clamping jaw one 507, the clamping jaw two 508 and the clamping jaw three 512, the clamping jaw four 513 close to clamp the workpiece 7, after the sensor 511 confirms the clamping state, the slide cylinder two 501 retracts to transfer the workpiece 7 to the next process, completing the feeding cycle.

[0025] In summary, the utility model discloses a modular design of outer limiting aluminum profile assembly 2 and track assembly 3, adopts standard aluminum profile and detachable connecting structure, significantly shortens equipment changeover adjustment time, adapts to the demand of quick switching of multiple specifications of workpieces, the synergistic effect of inner and outer limiting plates and the accurate positioning of track guide block 306 effectively prevent workpiece stacking and deviation, improve the stability of feeding, the linkage design of ejector rod ejecting mechanism 4 and the redundant clamping jaw configuration of clamping and ejecting mechanism 5 enhance the reliability and repeat positioning accuracy of equipment operation, the automatic linkage control of in-place sensor and cylinder reduces manual intervention, improves production efficiency, and the splicing type structure of track assembly 3 supports flexible expansion of equipment, meets the demand of different production scenes, and has practicability and economy.

[0026] It is to be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments consistent with the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, devices, components and / or combinations thereof, but do not preclude the presence or addition of one or more other features, steps, operations, devices, components and / or combinations thereof.

[0027] It is to be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments consistent with the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, devices, components and / or combinations thereof, but do not preclude the presence or addition of one or more other features, steps, operations, devices, components and / or combinations thereof.

[0028] The above only describes the preferred embodiments of the utility model, and does not limit the utility model, and the utility model can have various changes and changes for the person skilled in the art. Any modification, equivalent replacement, improvement etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A new energy vehicle motor copper wire feeding device, characterized in that, The utility model relates to a kind of straight line vibration machine, including: Straight line vibration machine (1) is arranged on base plate (6); Outer limiting aluminum profile assembly (2) is arranged above straight line vibration machine (1), including aluminum profile support assembly (201), transverse limiting structure outer limiting plate one (202) and outer limiting plate two (203) fixed on the upper portion of both sides of aluminum profile support assembly (201); Track assembly (3) is installed on outer limiting aluminum profile assembly (2), including track (301), inner limiting plate one (304) and inner limiting plate two (305) being arranged in parallel on the both sides of track (301), track guide block (306) being fixed to the front end of track (301); Ejector rod ejecting mechanism (4) is vertically arranged in one side of track assembly (3), including slide table cylinder one (401), ejector rod one (407) and ejector rod two (408) being connected with slide table cylinder one (401); Clamping ejecting mechanism (5) is located in the end of track assembly (3), including slide table cylinder two (501), clamping jaw cylinder one (506) and clamping jaw cylinder two (510) being fixed on slide table cylinder two (501); In-place sensor one (208) and in-place sensor two (209) are arranged below guide plate one (207) and guide plate two (210) of outer limiting aluminum profile assembly (2) respectively; Base plate (6) supports straight line vibration machine (1) and overall equipment; Wherein, outer limiting plate one (202), outer limiting plate two (203), inner limiting plate one (304) and inner limiting plate two (305) jointly limit the transverse displacement of workpiece (7), track guide block (306) blocks the forward movement of workpiece (7), in-place sensor one (208) and in-place sensor two (209) trigger ejector rod ejecting mechanism (4) to eject workpiece (7), and clamping ejecting mechanism (5) clamps and shifts.

2. The new energy vehicle motor copper wire feeding device according to claim 1, characterized in that, Outer limiting aluminum profile assembly (2) further includes pressing plate (204) and ejecting guide block (205), pressing plate (204) is fixed on the upper surface of outer limiting plate one (202) by bolt, and ejecting guide block (205) is arranged between outer limiting plate one (202) and outer limiting plate two (203).

3. The new energy vehicle motor copper wire feeding device according to claim 1, characterized in that, Track assembly (3) further includes track backing plate (309), welding support (302) and track connecting plate (303), track (301) is fixed on track backing plate (309) by welding support (302), and adjacent track backing plate (309) is bolted by track connecting plate (303).

4. The new energy vehicle motor copper wire feeding device according to claim 1, characterized in that, Ejector rod ejecting mechanism (4) further includes ejector rod fixing block one (404), ejector rod fixing block two (406) and ejector rod connecting block (405), ejector rod one (407) and ejector rod two (408) are fixed by ejector rod fixing block one (404) and ejector rod fixing block two (406) respectively, and are linked by ejector rod connecting block (405).

5. The new energy vehicle motor copper wire feeding device according to claim 1, characterized in that, The clamping and ejecting mechanism (5) further comprises a clamping jaw one (507), a clamping jaw two (508), a clamping jaw three (512), a clamping jaw four (513) and a sensor (511), the clamping jaw one (507) and the clamping jaw two (508) are connected with the clamping cylinder one (506), the clamping jaw three (512) and the clamping jaw four (513) are connected with the clamping cylinder two (510), and the sensor (511) is fixed near the clamping cylinder two (510) through bolts.