Gasket feeding structure
By designing a rotatable material handling platform and a feeding mechanism for the gasket feeding structure, automated gasket feeding is achieved, solving the inefficiency problem caused by manual operation, improving production efficiency and ensuring safety.
Patent Information
- Application Number
- CN202520752936.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-21
AI Technical Summary
The current gasket assembly relies on manual operation, resulting in low production efficiency and making it difficult to meet the needs of large-scale, high-efficiency production.
Design a gasket feeding structure including a rotatable picking platform and a feeding mechanism. The automatic picking and feeding of gaskets is achieved through the coordinated action of the rotatable picking platform and the feeding mechanism. A grating mechanism is used to monitor the action of the manual feeding area to ensure safety.
It significantly improves the production efficiency of gaskets, reduces the number of times manual material replenishment is required, shortens the production cycle, and avoids the risk of mechanical injury through the grating mechanism, thereby improving operational safety.
Smart Images

Figure CN223950248U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of gasket assembly, in particular to a gasket feeding structure. BACKGROUND
[0002] In the modern industrial production system, 2157 gaskets, as a kind of key mechanical parts, are widely used in many fields and play an indispensable role. It can realize the precise positioning and fastening between two objects, so as to maintain a certain distance between them, so as to achieve the purpose of insulation, connection or building stable structure.
[0003] The gasket on the market can only be assembled manually, and the gasket is placed by the employee into the product. From the production efficiency, the manual operation speed is relatively slow, and is easily affected by the employee's proficiency, fatigue and other factors, resulting in low overall production efficiency, which is difficult to meet the large-scale and high-efficiency production demand. This low-efficiency assembly method seriously restricts the production capacity improvement of enterprises.
[0004] In order to change this situation, improve production efficiency and reduce cost, it is an urgent need of the industry to apply this gasket and similar gaskets to automatic equipment production. Therefore, it is of great significance to develop a feeding structure specially used for such gaskets to realize automatic feeding for promoting the modernization process of gasket assembly production. SUMMARY
[0005] The purpose of the present application is to provide a gasket feeding structure to solve the problem of gasket assembly efficiency.
[0006] To achieve the above purpose, the present application provides the following technical scheme:
[0007] A gasket feeding structure, comprising a rotatable material taking platform and a feeding mechanism, a plurality of material taking stations are arranged on the material taking platform, and the feeding mechanism is arranged on one side of the material taking platform to grab the gaskets in the material taking stations.
[0008] Preferably, the material taking platform is installed on a rotating feeding seat, and a rotating cylinder connected with the material taking platform is installed below the rotating feeding seat.
[0009] Preferably, a manual platform is arranged on one side of the material taking platform, and a grating mechanism is arranged between the material taking platform and the manual platform.
[0010] Preferably, the material taking stations are symmetrically distributed on the material taking platform and are separated by a partition.
[0011] Preferably, the material taking stations are arranged in a cylindrical state, and the material taking stations have a depth capable of stacking multiple gaskets.
[0012] Preferably, the feeding structure comprises a grabbing module and a driving module, and the driving module is used for controlling the movement of the grabbing module.
[0013] Preferably, the grabbing module has the same structural layout as the material taking station and has half the number of the material taking stations.
[0014] Compared with the prior art, the present application has the following beneficial effects:
[0015] The gasket is automatically grabbed and fed through the cooperative action of the rotating material taking platform and the feeding mechanism, the production efficiency is significantly improved, the cylindrical design of the material taking station supports the stacking of multiple layers of gaskets, the frequency of manual frequent feeding is reduced, and the production rhythm is further shortened.
[0016] In the utility model, the grating mechanism monitors the action of the manual feeding area in real time, ensures that the material taking platform only rotates in a safe state, and avoids the risk of mechanical injury. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is the overall structure of the present application Figure One ;
[0018] Figure 2 is the overall structure of the present application Figure Two ;
[0019] Figure 3 is the overall structure of the present application Figure Three .
[0020] In the drawings, the components represented by each reference numeral are listed as follows: 1, material taking platform; 2, feeding mechanism; 21, grabbing module; 22, driving module; 3, material taking station; 4, rotating feeding seat; 5, rotating cylinder; 6, manual platform; 7, grating mechanism; 8, partition. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0022] Please refer to Figures 1-3The utility model discloses a kind of gasket loading structures in the drawings, it is characterized by comprising rotatable material taking platform 1 and loading mechanism 2, the material taking platform 1 is equipped with several material taking stations 3, material taking platform 1 is installed on rotating feed seat 4, rotating feed seat 4 below is installed and is connected with the rotating cylinder 5 of material taking platform 1, the material taking station 3 is symmetrically distributed on material taking platform 1 and is separated by partition 8.
[0023] It needs to be explained that partition 8 is symmetrically separated after material taking platform 1, and forms artificial feeding area and automatic material taking area, rotating cylinder 5 controls rotating feed seat 4 and material taking platform 1 rotation, when partition 8 both sides material taking station 3 switches between artificial feeding area and automatic material taking area. And every time fixed rotation 180 °.
[0024] In the embodiment of the application, artificial platform 6 is provided on one side of material taking platform 1, and grating mechanism 7 is provided between material taking platform 1 and artificial platform 6. When the gasket is placed in the material taking station 3 by artificial, it will pass through the grating mechanism 7. The grating mechanism 7 has a sensing element for sensing the action. This design can avoid the injury of artificial when the material taking platform 1 rotates, and plays a role in protecting the operation safety of employees.
[0025] It needs to be explained that material taking platform 1 is rotatable, and artificial feeding area is always close to one side of artificial platform 6, and automatic material taking area is away from one side of artificial platform 6.
[0026] In the embodiment of the application, loading mechanism 2 is further provided on the side of material taking platform 1 for grabbing the gasket in the material taking station 3 in the automatic material taking area. The material taking station 3 is provided in a cylindrical shape, and has a depth for stacking multiple gaskets. The loading structure 2 includes a grabbing module 21 and a driving module 22. The driving module 22 is used for controlling the movement of the grabbing module 21. The grabbing module 21 has a number of grabbing structures equal to half of the number of material taking stations 3, and can grab the gasket from each material taking station 3 in the automatic material taking area respectively.
[0027] Preferably, in the embodiment of the application, four material taking stations 3 are symmetrically distributed on both sides of partition 8.
[0028] In the embodiment of the application, the rotating cylinder 5 and the driving module 22 adopt standardized components, which are convenient to maintain and have low spare part cost.
[0029] In the embodiment of the application, partition 3 is supported by an aluminum plate, and a sensor is arranged in the material taking station 3 for identifying whether there is a gasket. When any one of the two material taking stations 3 on one side of partition 3 is empty, partition 3 will automatically rotate 180 ° after confirming safety, and enter the artificial feeding area from the automatic material taking area for feeding.
[0030] In some embodiments, the modular design of the material taking station 3 and the detachable design with the material taking platform 1 can use more different sizes of gaskets for quick switching, and adapt to the production requirements of various small batches.
[0031] It should be noted that the present application also includes a control system,
[0032] The sensing element of the grating mechanism 7 is electrically connected with a control system (such as a PLC controller). When the sensing element senses the movement of a person, it will transmit a signal to the control system, and the control system will determine whether to allow the material taking platform 1 to rotate according to the signal. This design can avoid injuries when the material taking platform 1 rotates, and plays a role in protecting the safety of employees operating.
[0033] The driving module 22 is electrically connected with the control system, and the control system can send control signals to the driving module 22 to control the start, stop, moving speed and moving direction of the driving module 22, and further control the action of the grabbing module 21.
[0034] There are sensors in the material taking station 3 for identifying whether there are gaskets. These sensors are electrically connected with the control system. When the sensors detect that there is no gasket in any of the two material taking stations 3 on one side of the partition 8, they will transmit a signal to the control system. After confirming safety (such as judging that no one is in the dangerous area through the grating mechanism 7), the control system will send a signal to the rotary cylinder 5 to control the material taking platform 1 to automatically rotate 180° from the automatic material taking area to the manual material placing area for loading.
[0035] The rotary cylinder 5 is electrically connected with the control system and is controlled to start or stop.
[0036] In some embodiments, the rotary feeding seat 4 also has a buffer device to reduce the impact of rotation and prolong the service life of the cylinder.
[0037] Further, the manual platform 6 can be equipped with a vibration plate to realize semi-automatic feeding and further reduce manual intervention.
[0038] It should be noted that in this paper, relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. As mentioned above, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.
[0039] While embodiments of the application have been shown and described, it is to be understood that the embodiments described are merely exemplary of the principles and application of the present application. Numerous modifications and adaptions can be effected without departing from the spirit and scope of the present application, which is not limited to the exact construction and arrangement described. It is intended, therefore, to cover all modifications and adaptions that fall within the scope of the claims and their equivalents.
Claims
1. A gasket loading structure, characterized by: Including rotatable material taking platform (1) and feeding mechanism (2), the material taking platform (1) is equipped with several material taking stations (3), the feeding mechanism (2) is arranged on the side of material taking platform (1) for grabbing the gasket of material taking station (3).
2. The gasket loading structure of claim 1, wherein: The material taking platform (1) is installed on the rotary feeding seat (4), and the rotary cylinder (5) connected with the material taking platform (1) is installed below the rotary feeding seat (4).
3. The gasket loading structure of claim 2, wherein: The artificial platform (6) is arranged on one side of the material taking platform (1), and the grating mechanism (7) is arranged between the material taking platform (1) and the artificial platform (6).
4. The gasket loading structure of claim 3, wherein: The material taking stations (3) are symmetrically distributed on the material taking platform (1) and are separated by the partition (8).
5. The gasket loading structure of claim 4, wherein: The material taking station (3) is arranged in a cylindrical state, and the material taking station (3) has a depth capable of stacking multiple gaskets.
6. The gasket loading structure of claim 5, wherein: The feeding mechanism (2) includes a grabbing module (21) and a driving module (22), and the driving module (22) is used for controlling the movement of the grabbing module (21).
7. The gasket loading structure of claim 6, wherein: The grabbing module (21) has the same structural layout as the material taking station (3), and has half the number of the material taking station (3).