Empty vehicle lifting and re-hooking device

By designing an empty car lifting and re-hooking device, and using robots to automate the unhooking operation of the tipper system, the safety hazards and dust hazards caused by manual intervention are solved, and the operating efficiency is improved and the maintenance cost is reduced.

CN223950329UActive Publication Date: 2026-02-27QINGDAO HIGERS AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202520387728.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-02-27
Estimated Expiration
2035-03-06

AI Technical Summary

Technical Problem

The tippler system requires manual intervention during operation preparation and process, which poses risks of mechanical injury and dust hazards. Furthermore, visibility is affected by the environment during nighttime operations, making accidents more likely.

Method used

Design an empty car lifting and unhooking device that uses a robot to drive the lifting and unhooking components to perform the unhooking operation. Combine the robot's Y-axis, X-axis and Z-axis movements to achieve precise control and automated operation.

Benefits of technology

Reduce manual labor, decrease mechanical injuries and dust hazards, improve work efficiency, shorten work cycles, and reduce maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of car dumper system automation, and discloses an empty car lifting and re-hooking device which comprises a connecting flange, a lifting and re-hooking piece is welded to one end of the connecting flange and comprises a hook arm and a hook head, the hook arm is welded to the connecting flange, and the hook head is welded to the hook arm. According to the utility model, the lifting and rehooking device is matched with the robot, and through the movement operation of the robot, the direct participation of workers in the unhooking operation of the car dumper system is reduced, the mechanical injury and the harm of dust to the health of the workers are effectively reduced, the operation efficiency is obviously improved, and the operation period of the car dumper system is shortened; the novel mechanical structure is designed, the structure is simple, the maintenance cost is low, and damaged parts are easy to inspect and replace.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the automatic technology field of dumper system, specifically is a empty car promotes the hook device. BACKGROUND

[0002] Although the dumper system has realized automatic operation in many aspects, manual operation is still needed before and during the operation of the dumper system. For example, manual work is needed to ventilate the open car, remove the air pipe, and pull out the car before operation. Manual work is needed to remove the hook of the open car during the operation of the dumper, and workers need to enter the dumper equipment to complete the work. Considering that the car, the car mover, the dumper, and the car moving platform are moving during the unloading process of the dumper, there is a safety hazard of mechanical injury when manual operation is performed, and it is more likely to cause mechanical injury at night due to the influence of the environment on the line of sight. In addition, long-term work in a dusty environment will cause irreversible damage to the worker's body.

[0003] Based on the above problems, a kind of empty car promotes the hook device, by robot drive promotes the hook movement, to realize the open car of hooking operation. CONTENT OF THE UTILITY MODEL

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a kind of empty car promotes the hook device, effectively solve the problem raised in the above background.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a kind of empty car promotes the hook device, including connecting flange, the one end welding of connecting flange has promoted hook piece, promotes hook piece and include hook arm and hook head, hook arm is welded with connecting flange, and hook head is welded with hook arm.

[0006] Preferably, the hook arm is arranged in a right-angle trapezoidal structure.

[0007] Preferably, the hook head is arranged in an upward spiral shape.

[0008] Preferably, the one end of the connecting flange is provided with a positioning groove, and the one end of the hook arm is located in the positioning groove. The surface of the connecting flange is provided with a fixing hole.

[0009] Compared with the prior art, the utility model has the beneficial effects that:

[0010] 1、the utility model discloses that the hook device is installed and cooperates with robot, through the movement operation of robot, reduces the manual direct participation of hooking operation of dumper system, effectively reduces the harm of mechanical injury and dust to worker's health, significantly improves the operation efficiency, shortens the operation cycle of dumper system;

[0011] 2. This new type of purely mechanical structure design is simple in structure, has low maintenance costs, and is easy to inspect and replace damaged parts. Attached Figure Description

[0012] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0013] In the attached diagram:

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a structural schematic diagram from another perspective of the present invention;

[0016] Figure 3 This is an exploded view of the present invention;

[0017] Figure 4 This is a schematic diagram showing the usage state of the lifting hook of this utility model;

[0018] Figure 5 This utility model Figure 4 A magnified structural diagram of A;

[0019] Figure 6 This is a schematic diagram of the lifting hook device of this utility model driving the opening and closing rod to rotate and perform the lifting hook action;

[0020] Figure 7 This is a schematic diagram of the resetting action of the hook tongue of the Zhan-type coupler by the lifting and resetting hook device of this utility model;

[0021] In the diagram: 1. Connecting flange; 2. Lifting hook; 21. Hook arm; 22. Hook head; 3. Positioning groove; 4. Fixing hole. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0023] Example 1, by Figures 1-7 As shown, this utility model includes a connecting flange 1, and a lifting hook 2 is welded to one end of the connecting flange 1. The lifting hook 2 includes a hook arm 21 and a hook head 22. The hook arm 21 is welded to the connecting flange 1, and the hook head 22 is welded to the hook arm 21.

[0024] The hook arm 21 is arranged in a right-angled trapezoidal structure.

[0025] The hook head 22 is arranged in an upward spiral shape.

[0026] One end of the connecting flange 1 is provided with a positioning groove 3, and one end of the hook arm 21 is located in the positioning groove 3. The surface of the connecting flange 1 is provided with a fixing hole 4 for installation with the mechanical arm of the robot.

[0027] Working principle:

[0028] The hook device is connected with the mechanical arm of the robot, and the hook device reaches the specified position through the Y-axis, X-axis and Z-axis movement of the robot.

[0029] When the hook is lowered, the hook head 22 hooks the opening and closing rod of the car Jan type car hook by using the self-locking principle, and then the mechanical arm makes a rotating circular arc movement to realize the hook lifting action. When the hook is lifted, the hook head 22 also hooks the opening and closing rod, and the hook head 22 rotates to complete the hook lifting (such as Figure 4 , Figure 5 , Figure 6 ); After the hook lifting action is completed, the robot drives the hook head 22 to automatically reset the car Jan type car hook tongue by using the shape characteristics of the hook head 22 (such as Figure 7 ).

Claims

1. A hook re-engaging device for empty wagons, comprising a connecting flange (1), characterized in that: One end of the connecting flange (1) is welded with a lifting hook piece (2), the lifting hook piece (2) comprises a hook arm (21) and a hook head (22), the hook arm (21) is welded with the connecting flange (1), and the hook head (22) is welded with the hook arm (21).

2. A reeving device for a hook of an empty car according to claim 1, characterized in that: The hook arm (21) is provided in a right-angle trapezoidal structure.

3. A reeving device for a hook of an empty car according to claim 1, characterized in that: The hook head (22) is provided in an upward spiral shape.

4. A reeving device for a hook of an empty car according to claim 1, characterized in that: One end of the connecting flange (1) is provided with a positioning groove (3), one end of the hook arm (21) is located in the positioning groove (3), and a fixing hole (4) is formed in the surface circumference of the connecting flange (1).