Large roller shutter cloth reel information automatic reading and feeding device based on RFID technology
The use of RFID-based automatic reading devices has solved the problem of information entry errors during the feeding process of large tire cord fabric rolls in traditional tire production, realizing automated error prevention verification and traceability, and improving production efficiency and quality control.
Patent Information
- Application Number
- CN202520516848.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-24
AI Technical Summary
In traditional tire production, the feeding process of large tire cord fabric rolls relies on manual recording, which leads to problems such as information entry errors and untimely traceability, resulting in difficulties in quality control.
An automatic reading device based on RFID technology is adopted, which uses ultra-high frequency RFID chips and photoelectric proximity switches to realize automatic reading and error prevention verification of roll information, and binds the traceability information to the information system through a PLC controller.
It improves the accuracy of material feeding and the level of automation, reduces human intervention, and ensures the reliability of production efficiency and quality.
Smart Images
Figure CN223950383U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a tire production equipment field, in detail is a big volume curtain fabric reel information automatic reading feeding device based on RFID technique. BACKGROUND
[0002] It is known that in the traditional tire industry cutting process production, big volume curtain fabric reel feeding mode is through the form of manual record raw material batch information to carry out traceability information record and mistake proofing judgment, and the cutting process big volume curtain fabric reel feeding process is completely manually operated, and there are errors in reel number input, and the input is not timely, which leads to the risk of big volume curtain fabric use error or traceability information binding error, and is not conducive to the process quality control of cutting process production. SUMMARY
[0003] In order to overcome the insufficient of prior art, the utility model provides a big volume curtain fabric reel information automatic reading feeding device based on RFID technique, realizes the cutting process big volume curtain fabric reel information automatic reading feeding, and the information system automatically carries out mistake proofing and traceability information binding, ensures the timeliness of big volume curtain fabric feeding and the accuracy of traceability.
[0004] The utility model discloses the technical scheme that solves its technical problem is: a big volume curtain fabric reel information automatic reading feeding device based on RFID technique is equipped with a feeding frame, and its characterized in that, the feeding frame left and right sides are respectively equipped with a feeding station chuck, the inboard position of feeding station chuck is fixed with mounting bracket, and the side installation of mounting bracket is equipped with photoelectric proximity switch and ultra high frequency RFID read-write device, and the feeding station chuck is installed with big volume curtain fabric reel, and the both ends of big volume curtain fabric reel are installed with ultra high frequency RFID chip support, and the inside fixed with ultra high frequency RFID chip of ultra high frequency RFID chip support, and photoelectric proximity switch controls the on-off of ultra high frequency RFID read-write device power supply, and photoelectric proximity switch, ultra high frequency RFID read-write device and ultra high frequency RFID chip connect PLC controller.
[0005] The utility model has the advantages of realizing the big volume curtain fabric reel information automatic reading feeding of tire industry cutting process, carrying out mistake proofing verification and binding traceability through information system, improving the automation level and production efficiency, reducing human intervention, ensuring the accuracy of cutting process big volume curtain fabric feeding, and reducing quality hidden danger. BRIEF DESCRIPTION OF DRAWINGS
[0006] The utility model is further explained in connection with the drawings and examples.
[0007] Figure 1 The utility model discloses the structure schematic diagram.
[0008] Figure 2The utility model discloses a big volume curtain fabric reel lateral view.
[0009] In the drawing, 1. supply frame, 2. photoelectric proximity switch, 3. ultra high frequency RFID read-write ware, 4. big volume curtain fabric reel, 5. ultra high frequency RFID chip, 6. ultra high frequency RFID chip support, 7. mounting frame, 8. supply station chuck. DETAILED DESCRIPTION
[0010] In the drawing, the utility model is equipped with supply frame 1, and the left and right sides of supply frame 1 are respectively provided with one supply station chuck 8, and the inner side position of supply station chuck 8 is fixed with mounting frame 7, and mounting frame 7 is provided with photoelectric proximity switch 2 and ultra high frequency RFID read-write ware 3 side by side, and supply station chuck 8 is provided with big volume curtain fabric reel 4, and the both ends of big volume curtain fabric reel 4 are provided with ultra high frequency RFID chip support 6, and the inside of ultra high frequency RFID chip support 6 is fixed with ultra high frequency RFID chip 5, and photoelectric proximity switch 2 controls the on-off of the power supply of ultra high frequency RFID read-write ware 3, and photoelectric proximity switch 2, ultra high frequency RFID read-write ware 3 and ultra high frequency RFID chip 5 are connected with PLC controller, and the information of big volume curtain fabric loaded in big volume curtain fabric reel 4 is read by the signal triggering of photoelectric proximity switch 2 to ultra high frequency RFID read-write ware 3.
[0011] The use steps of the utility model are as follows:
[0012] Step 1: when the production of on-site cutting process needs big volume steel wire curtain, the forklift driver uses the forklift to fork out the big volume curtain fabric reel 4 loaded with big volume curtain fabric material from the warehouse according to the big volume curtain fabric specifications required by the cutting machine table, and transports the big volume curtain fabric reel 4 to the standby station beside the cutting process machine table.
[0013] Step 2: after the big volume curtain fabric reel 4 is forked to the standby station, the cutting process operator uses the travelling crane, and the two hooks are hung on the central shafts at the both ends of big volume curtain fabric reel 4 respectively, and big volume curtain fabric reel 4 loaded with big volume curtain fabric material is installed on the supply station chuck 8 of supply frame 1, and ultra high frequency RFID chip support 6 can protect ultra high frequency RFID chip 5, to prevent the travelling crane hook from scratching ultra high frequency RFID chip 5 in the process of hoisting big volume curtain fabric reel 4 due to non-standard manual operation.
[0014] Step 3: after big volume curtain fabric reel 4 is installed on supply station chuck 8, the information of the reel is automatically read by photoelectric proximity switch 2 triggering ultra high frequency RFID read-write ware 3, and the read information is transmitted to PLC controller.
[0015] Step 4: The PLC controller compares the information of the ultra-high frequency RFID chip 5 on the large roll of curtain fabric shaft 4 loaded with the large roll of curtain fabric material read by the ultra-high frequency RFID reader 3 with the large roll of curtain fabric standard specifications in the PLC controller through a software function, and checks the quality state of the large roll of curtain fabric.
[0016] Step 5: When the specifications and quality state of the large roll of curtain fabric loaded on the large roll of curtain fabric shaft 4 meet the requirements, the large roll of curtain fabric can be normally put into use, and the PLC controller automatically binds the information of the ultra-high frequency RFID chip 5 on the large roll of curtain fabric shaft 4. When the specifications and quality state of the large roll of curtain fabric loaded on the large roll of curtain fabric shaft 4 cannot meet the requirements, the supply rack 1 of the cutting device cannot be guided open through the control of the PLC controller, and the large roll of curtain fabric loaded on the large roll of curtain fabric shaft 4 cannot be used.
Claims
1. An automatic feeding device for reading information of a large roller blind fabric roller based on RFID technology, comprising a feeding rack, characterized in that, The left and right sides of the feeding frame are respectively provided with a feeding station chuck, the inner side of the feeding station chuck is fixedly provided with a mounting frame, the mounting frame is provided with an optical proximity switch and an ultra-high frequency RFID reader in parallel, the feeding station chuck is provided with a large roll of curtain fabric reel shaft, the two ends of the large roll of curtain fabric reel shaft are provided with an ultra-high frequency RFID chip support, the ultra-high frequency RFID chip support is fixedly provided with an ultra-high frequency RFID chip, the optical proximity switch controls the on-off of the power supply of the ultra-high frequency RFID reader, and the optical proximity switch, the ultra-high frequency RFID reader and the ultra-high frequency RFID chip are connected with a PLC controller.