Double-cylinder carrier roller device of splitting machine

By using a double-cylinder roller device on the slitting machine, the passive and active lifting of the take-up shaft is achieved through the cylinder and guide rail structure, which solves the problem of take-up shaft damage, reduces equipment costs, and improves production safety.

CN223950400UActive Publication Date: 2026-02-27JIANGYIN KESHENG MASCH CO LTD
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Patent Information

Application Number
CN202520784205.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2026-02-27
Estimated Expiration
2035-04-24

AI Technical Summary

Technical Problem

During the winding process, the winding shaft of the existing slitting machine is easily damaged due to the increased weight of the rolled material, resulting in decreased production efficiency and increased maintenance costs. In addition, the traditional servo pusher and servo motor lifting device are expensive.

Method used

The slitting machine adopts a double-cylinder roller device, including a wall panel, a winding device, a lifting device, and a hoisting device. By using the cooperation of the first and second cylinders, and through the linear guide rail and cantilever structure, it can achieve passive and active lifting of the winding shaft, thereby reducing equipment costs.

Benefits of technology

It effectively protects the take-up shaft from damage, reduces equipment costs, improves production safety, and ensures smooth transfer of roll material, thereby reducing the overall cost of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223950400U_ABST
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Abstract

The utility model relates to a splitting machine double-cylinder carrier roller device which comprises wallboards, an upper winding device and a lower winding device are arranged between the wallboards, and lifting devices are further arranged on the wallboards. The lifting device comprises a connecting plate, the connecting plate is arranged at the front end of the wall plate through a linear guide rail, an upper cantilever and a lower cantilever are arranged at the front end of the connecting plate, a support is arranged on the cantilevers, a telescopic air cylinder and a supporting plate are arranged on the support, a connecting arm is arranged at the rear end of the connecting plate, and the connecting arm is connected with a lifting device. The lifting device is arranged on the outer side of the wall plate and comprises a first air cylinder, a second air cylinder, a lifting plate and a base. The lifting device has the advantages that the lifting device is low in cost, the manufacturing cost of equipment is remarkably reduced, and the lifting device can effectively follow the moving track of the winding shaft to carry out effective lifting in the winding process or the position changing process.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a slitting machine technical field especially a slitting machine double air cylinder supporting roller device. BACKGROUND

[0002] The slitting machine is a kind of equipment that cuts the big roll paper, film, non-woven fabric, aluminum foil, mica tape and various thin materials into different width small rolls, and is usually equipped with two winding shafts, which are wound at winding station under the action of transposition device, and then discharged at discharge station;However, during winding, as the material accumulates, the weight on the winding shaft gradually increases, and during winding and transposition of the winding shaft, the winding shaft is easily damaged due to the weight of the material, which not only affects the production efficiency, but also increases the maintenance cost;In order to solve this problem, the slitting machine is usually equipped with lifting device, which usually uses servo pusher and servo motor to cooperate, and according to the weight change of the material on the winding shaft during winding, the corresponding force is provided for lifting through real-time calculation, and the winding shaft is protected from damage by this active lifting method, however, this solution is high in cost and increases the overall cost of the equipment, therefore, a low-cost and effective lifting device is needed, which can not only protect the winding shaft from damage during transposition, but also reduce the cost of the equipment. SUMMARY

[0003] In order to overcome the above-mentioned problems, the utility model provides a kind of slitting machine double air cylinder supporting roller device, which can effectively reduce the cost of equipment while ensuring the lifting effect of winding shaft.

[0004] The utility model discloses a kind of slitting machine double air cylinder supporting roller device, including wallboard, the upper and lower two groups of winding device are arranged between the wallboard, the wallboard is also provided with lifting device;The lifting device includes connecting plate, the connecting plate is arranged at the front end of wallboard by linear guide rail, the connecting plate front end is provided with the upper and lower two groups of cantilever, the cantilever is provided with support, the support is provided with telescopic cylinder and supporting plate, the guide rail is arranged between the supporting plate and support, the movable end of telescopic cylinder is connected with supporting plate, the connecting plate rear end is provided with connecting arm, the connecting arm is connected with lifting device, the lifting device is arranged outside wallboard, lifting device includes first cylinder, second cylinder, lifting plate and base, the base is arranged at the bottom position of wallboard, the first cylinder and second cylinder are all arranged on lifting plate, the movable end of first cylinder is upwards and is connected with connecting arm, the movable end of second cylinder is downwards, and its movable end passes through lifting plate and is connected with base.

[0005] As preferred, the winding device comprises a transposition device, the first winding shaft and the second winding shaft are arranged on the transposition device, and the supporting plates on the upper and lower groups of cantilevers are arranged at the bottom of the first winding shaft and the second winding shaft.

[0006] As preferred, the wallboard is further provided with a rotary discharging device on the side close to the lifting device.

[0007] The lifting device can effectively follow the moving track of the winding shaft during the winding process or the transposition process. BRIEF DESCRIPTION OF DRAWINGS

[0008] The utility model is further explained in connection with the drawings and examples.

[0009] Figure 1 is the front view structural schematic diagram of the utility model;

[0010] Figure 2 is the three-dimensional structural schematic diagram of the utility model;

[0011] Figure 3 is the side view structural schematic diagram of the utility model;

[0012] Figure 4 is Figure 2 the structural schematic diagram of A in the figure;

[0013] Figure 5 is Figure 3 the structural schematic diagram of B in the figure.

[0014] In the figure, 1, wallboard; 2, winding device; 21, transposition device; 22, first winding shaft; 23, second winding shaft; 3, lifting device; 31, connecting plate; 32, linear guide rail; 33, cantilever; 34, support; 35, telescopic pneumatic cylinder; 36, supporting plate; 37, guide rail; 38, connecting arm; 4, lifting device; 41, first pneumatic cylinder; 42, second pneumatic cylinder; 43, lifting plate; 44, base; 5, rotary discharging device. DETAILED DESCRIPTION

[0015] All features disclosed in this specification, and / or all steps of any methods disclosed in this specification, can be combined in any combination, except combinations where at least some of the features and / or steps are mutually exclusive.

[0016] Any feature disclosed in this specification, unless stated otherwise, can be replaced by any equivalent or other technically equivalent feature(s). That is, unless stated otherwise, each feature is one example only of a number of equivalent or similar features.

[0017] According to Figures 1-5 As shown in the figure, a double-cylinder roller device of a slitting machine includes wall plates 1, between which are arranged two sets of winding devices 2, and the wall plates 1 are further provided with lifting devices 3 for lifting the winding shafts to prevent them from being damaged due to being suspended; the lifting device 3 includes a connecting plate 31 arranged at the front end of the wall plate 1 through a linear guide rail 32, the connecting plate 31 being the main load-bearing part of the lifting device 3 and being capable of moving up and down along the linear guide rail 32, the connecting plate 31 being provided at the front end with two sets of cantilevers 33 arranged above and below, the cantilevers 33 being provided with brackets 34, the brackets being provided with telescopic cylinders 35 and supporting plates 36, the supporting plates 36 being used for lifting the winding shafts, the supporting plates 36 being provided with guide rails 37 between the supporting plates 36 and the brackets 34, the movable end of the telescopic cylinder 35 being connected with the supporting plate 36, the telescopic cylinder 35 being used for driving the supporting plate 36 to move forward and backward to adapt to the moving track of the winding shafts during transposition, the rear end of the connecting plate 31 being provided with a connecting arm 38, the connecting arm 38 being connected with a lifting device 4 for providing power for lifting the connecting plate 31; the lifting device 4 is arranged outside the wall plate 1, and the lifting device 4 includes a first cylinder 41, a second cylinder 42, a lifting plate 43 and a base 44, the base 44 being arranged at the bottom of the wall plate 1, the first cylinder 41 and the second cylinder 42 being arranged on the lifting plate 43, the movable end of the first cylinder 41 being arranged upward and connected with the connecting arm 38, the movable end of the second cylinder 42 being arranged downward, the movable end penetrating through the lifting plate 43 and being connected with the base 44, the first cylinder 41 and the second cylinder 42 being capable of controlling the connecting plate 31 to be lifted in two stages, the second cylinder 42 being capable of controlling the lifting plate 43 and the first cylinder 41 to be lifted integrally to indirectly lift the connecting plate 31 in the first stage, and the first cylinder 41 being capable of directly lifting the connecting plate 31 in the second stage.

[0018] The winding device 2 includes a transposition device 21, the transposition device 21 being provided with a first winding shaft 22 and a second winding shaft 23, and the supporting plates 36 on the two sets of cantilevers 33 arranged above and below are arranged at the bottom of the first winding shaft 22 and the second winding shaft 23.

[0019] The wall plate 1 is further provided with a rotary unloading device 5 near the lifting device 3.

[0020] In the practical process, in the initial state, the first winding shaft 22 is located in the winding station, ready to start winding the material, at this time, the supporting plate 36 of the lifting device 3 is located below the first winding shaft 22, when the first winding shaft 22 starts to wind, the second cylinder 42 starts to lift the connecting plate 31 by the first section, so that the supporting plate 36 can move to the bottom of the first winding shaft 22, and the passive lifting is carried out. During the lifting process, the weight of the winding material on the first winding shaft 22 after winding is calculated in advance, and then the cylinder continuously provides the corresponding force during winding, so as to offset the weight of the winding material by this passive lifting method.

[0021] When the winding of the winding material on the first winding shaft 22 is completed, the position changing device 21 starts to exchange positions with the second winding shaft 23, and the first winding shaft 22 moves along a circular track and is ready to transfer to the unloading station. During the position changing process, the first cylinder 41 starts to drive the connecting plate 31 to lift by the second section, so that the supporting plate 36 can lift along the moving track of the first winding shaft 22, to ensure that the lifting device 3 can continuously and effectively support the first winding shaft 22 during the whole position changing process. With the movement of the first winding shaft 22, the first winding shaft 22 gradually separates from the supporting plate 36. In order to maintain the lifting state, the telescopic cylinder 35 starts to push the supporting plate 36 to move forward, to ensure that the first winding shaft 22 is always in the lifting state during the whole position changing process. Then, under the support of the lifting device 3, the first winding shaft 22 reaches the unloading station and performs the unloading operation.

[0022] When the first winding shaft 22 reaches the unloading station, the winding material is transferred from the first winding shaft 22 to the rotating unloading device 5. In order to ensure that the winding material can pass smoothly, the second cylinder 42 starts to retract, to lower the height of the supporting plate 36, so that the winding material can be smoothly transferred from the first winding shaft 22 to the rotating unloading device 5, to complete the unloading operation. When the second cylinder 42 retracts, the telescopic cylinder 35 also starts to retract, to return the supporting plate 36 to the initial position, at the bottom of the second winding shaft 23 in the winding station, and then the second cylinder 42 starts again for the next lifting operation.

[0023] The design scheme is ingenious, which uses simple mechanical structures such as the first cylinder and the second cylinder, to provide a low-cost lifting device. Compared with the traditional servo pusher and servo motor, the manufacturing cost of the equipment is significantly reduced. The lifting device can effectively follow the moving track of the winding shaft during winding or during position changing, to prevent damage due to excessive weight of the winding material, and to improve the safety of the equipment. The lifting device can also ensure that the winding material is smoothly transferred from the winding shaft to the rotating unloading device.

[0024] The present application is not limited to the foregoing specific embodiments. The present application extends to any new feature or combination of features disclosed in this specification, as well as any new method or process disclosed in this specification or any new combination of steps of the disclosed methods or processes.

Claims

1. A slitter double cylinder roller arrangement, characterized by: The wallboard (1) is provided with two sets of winding devices (2) above and below, and is also provided with lifting devices (3); the lifting device (3) comprises a connecting plate (31), which is arranged at the front end of the wallboard (1) through a linear guide rail (32), and is provided with two sets of cantilevers (33) above and below at the front end of the connecting plate (31), and is provided with a support (34) on the cantilever (33), and is provided with a telescopic cylinder (35) and a supporting plate (36) on the support (34), and is provided with a guide rail (37) between the supporting plate (36) and the support (34), and the movable end of the telescopic cylinder (35) is connected with the supporting plate (36), and the rear end of the connecting plate (31) is provided with a connecting arm (38), and the connecting arm (38) is connected with a lifting device (4); the lifting device (4) is arranged outside the wallboard (1), and comprises a first cylinder (41), a second cylinder (42), a lifting plate (43) and a base (44), the base (44) is arranged at the bottom of the wallboard (1), the first cylinder (41) and the second cylinder (42) are arranged on the lifting plate (43), the movable end of the first cylinder (41) is arranged upward and connected with the connecting arm (38), and the movable end of the second cylinder (42) is arranged downward, and the movable end penetrates through the lifting plate (43) and is connected with the base (44).

2. The double cylinder top roller arrangement for a slitter according to claim 1, characterized in that: The winding device (2) comprises a transposition device (21), the transposition device (21) is provided with a first winding shaft (22) and a second winding shaft (23), and the supporting plate (36) on the two sets of cantilevers (33) above and below is arranged at the bottom of the first winding shaft (22) and the second winding shaft (23).

3. The double cylinder top roll arrangement for a slitter according to claim 1, characterized in that: The wallboard (1) is provided with a rotary discharging device (5) on the side close to the lifting device (3).