Winding and tensioning device for stainless steel wire production
By using an electric telescopic rod-driven tensioning mechanism and a motor-controlled rotating disc, the problem of bolt fixing affecting efficiency in existing technologies has been solved, achieving efficient rotation and winding control of stainless steel wire and improving production efficiency.
Patent Information
- Application Number
- CN202520556957.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-27
AI Technical Summary
In existing technologies, when stainless steel wire wound around the core needs to be released by rotation at the transfer station, it is clamped with bolts, which affects production efficiency.
The tensioning mechanism, driven by an electric telescopic rod, clamps and releases the stainless steel wire core through an arc-shaped tensioning plate, and uses a motor to drive a rotating circular plate to control the rotation and winding of the stainless steel wire.
It improves the production efficiency of stainless steel wire, simplifies the fastening process, avoids the obstruction of rotation by bolt fixing, and enhances the speed and efficiency of operation.
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Figure CN223950475U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to steel wire winding technical field, and specifically speaking to a kind of winding tension device for stainless steel wire production. BACKGROUND
[0002] The production steps of stainless steel wire mainly include raw material preparation, surface treatment, descaling, cleaning and drying, drawing deformation, rough drawing, medium drawing and fine drawing, heat treatment, annealing treatment, cooling and winding, inspection and packaging, quality inspection, packaging into warehouse, and stainless steel wire is wound on the outer core during drawing deformation, rough drawing, medium drawing and fine drawing, to facilitate transportation.
[0003] At present, in the prior art, the stainless steel wire wound on the outer core needs to be released by rotating after transfer station, and the whole core and stainless steel wire are clamped and fixed by bolt clamping during the process, and the process of fastening bolt will affect the production efficiency of steel wire to some extent.
[0004] Therefore, a winding tension device for stainless steel wire production is proposed to solve the above problems. INVENTION CONTENTS
[0005] In order to make up for the deficiencies of the prior art, solve the problem that the stainless steel wire wound on the outer core needs to be released by rotating after transfer station, and the whole core and stainless steel wire are clamped and fixed by bolt clamping during the process, and the process of fastening bolt will affect the production efficiency of steel wire to some extent, a winding tension device for stainless steel wire production is proposed.
[0006] The utility model discloses a winding tension device for stainless steel wire production, which comprises a base, a support side plate is vertically fixed at the top center of the base, a circular clamping groove is formed in the sidewall center of the support side plate, a rotating disc is clamped between the inner walls of the circular clamping groove, a circular through hole is formed in the sidewall center of the rotating disc, a plurality of sliding block grooves are formed on one side of the rotating disc, the sliding block grooves are equally divided along the peripheral direction of the rotating disc, a tensioning mechanism is arranged on one side of the rotating disc, the tensioning mechanism comprises a center rod, a plurality of arc-shaped tensioning plates are arranged outside the center rod, the arc-shaped tensioning plates correspond to the sliding block grooves respectively, a positioning sliding block is fixed at the center of one end of the arc-shaped tensioning plate, and the positioning sliding block is slidingly installed between the inner walls of the sliding block groove.
[0007] Preferably, the arc-shaped inner wall of the arc-shaped tensioning plate is hinged with a position control connecting rod through a support near the two end edges, and one end of the two position control connecting rods is hinged with the outer wall of the center rod through a support.
[0008] Preferably, the center rod is provided with a round plate clamping groove near the end where the support side plate is located.
[0009] Preferably, a U-shaped support is fixed at the other side center of the center side plate, and an electric telescopic rod is clamped in the side wall round groove of the U-shaped support.
[0010] Preferably, the electric telescopic rod penetrates through the circular through hole, and a clamping round plate is fixed at one end of the movable rod of the electric telescopic rod.
[0011] Preferably, the other side of the rotating round plate is fixed with a ring gear, and the axis of the ring gear coincides with the axis of the rotating round plate.
[0012] Preferably, a motor support is fixed below the side wall of the support side plate, and a motor body is mounted on the top of the motor support.
[0013] Preferably, a rotating gear is fixed on the outer wall of the output shaft of the motor body, and the rotating gear is meshed with the ring gear.
[0014] The beneficial effects of the present application are as follows:
[0015] 1. In the present application, the extension and retraction of the electric telescopic rod provides output force for the extension and retraction of the center rod of the tensioning mechanism. When the center rod moves with the electric telescopic rod, the arc-shaped tensioning plate expands outward, realizing the tensioning and clamping of the stainless steel wire core by the tensioning mechanism. When the center rod moves with the electric telescopic rod, the arc-shaped tensioning plate retracts inward, and at this time the tensioning mechanism loses the tensioning and clamping effect on the stainless steel wire core. At this time, the stainless steel wire core can be removed as a whole. Compared with the bolt fastening method, the extension and retraction process of the electric telescopic rod is convenient and fast, which shortens the process of fastening the core and improves the subsequent processing efficiency of the stainless steel wire.
[0016] 2. In the present application, the tensioning mechanism installed on the side wall of the rotating round plate can rotate with the rotating round plate as a whole, and the electric telescopic rod and the tensioning mechanism are connected through the center rod and the round plate clamping groove, which makes the electric telescopic rod can keep the tensioning effect on the tensioning mechanism while not causing rotation resistance to the tensioning mechanism and the stainless steel wire roll. BRIEF DESCRIPTION OF DRAWINGS
[0017] The accompanying drawings, which are included to provide a further understanding of the present application and are incorporated in and constitute a part of this application, illustrate embodiments of the present application and together with the description serve to explain the present application. In the drawings:
[0018] Figure 1 is a perspective view of the present application;
[0019] Figure 2 is a perspective view of the base side of the present application;
[0020] Figure 3 is a perspective view of the partial structure of the present application;
[0021] Figure 4 is a perspective view of the partial structure of the present application;
[0022] Figure 5 is a perspective view of the tensioning mechanism of the present application;
[0023] Legend:
[0024] 1, base; 11, support side plate; 12, round clamping groove; 2, rotating round plate; 21, round through hole; 22, sliding block groove; 3, tensioning mechanism; 31, center rod; 32, arc-shaped tensioning plate; 321, positioning sliding block; 33, control link; 311, round plate clamping groove; 4, U-shaped support; 5, electric telescopic rod; 51, clamping round plate; 6, ring gear; 7, motor support; 8, motor main body; 81, rotating gear. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of the present application.
[0026] Specific embodiments are given below.
[0027] Please refer to Figure 1 - Figure 5The utility model provides a kind of winding tensioning device for stainless steel wire production, including base 1, the top center of base 1 is vertically fixed with support side plate 11, the side wall center of support side plate 11 is equipped with circular clamping groove 12, rotating disc 2 is clamped between the inner wall of circular clamping groove 12, the side wall center of rotating disc 2 is equipped with circular through-hole 21, a plurality of slider grooves 22 are equipped in the side of rotating disc 2, a plurality of slider grooves 22 are equidivided angle along the circumferential direction of rotating disc 2, tensioning mechanism 3 is provided on the side of rotating disc 2, tensioning mechanism 3 includes center rod 31, the outside of center rod 31 is equipped with a plurality of arc tensioning plate 32, a plurality of arc tensioning plate 32 correspond to a plurality of slider grooves 22 respectively, the center of one end of arc tensioning plate 32 is fixed with positioning slider 321, positioning slider 321 is slidably installed between the inner wall of slider groove 22, the arc inner wall of arc tensioning plate 32 is close to the edge of both ends and is hinged with control link 33 by support, the outer wall of center rod 31 is hinged with the one end of two control links 33, two control links 33 are parallel, the support side plate 11 of base 1 top is clamped to rotating disc 2 by the setting of circular clamping groove 12, and tensioning mechanism 3 is slid with slider groove 22 by the one end positioning slider 321 of arc tensioning plate 32, which makes tensioning mechanism 3 can rotate with the rotation of rotating disc 2, each arc tensioning plate 32 and center rod 31 are hinged by control link 33, which makes the reciprocating movement of center rod 31 can control the synchronous expansion or tightening of arc tensioning plate 32, and further control the clamping state between tensioning mechanism 3 and arc tensioning plate 32 outer stainless steel wire and roll core, to realize the clamping or release of device to roll core.
[0028] As Figure 3 , Figure 4 and Figure 5 shown, center rod 31 is equipped with disc clamping groove 311 near the end where support side plate 11 is located, U-shaped support 4 is fixed to the center of the other side of center side plate, electric telescopic rod 5 is clamped in the sidewall circular groove of U-shaped support 4, electric telescopic rod 5 penetrates circular through-hole 21, clamping disc 51 is fixed to the one end of movable rod of electric telescopic rod 5, clamping disc 51 is clamped between the inner wall of disc clamping groove 311, electric telescopic rod 5 is fixed on the sidewall of U-shaped support 4, connected with center rod 31 through the mutual clamping between clamping disc 51 and disc clamping groove 311 after penetrating circular through-hole 21, realize the purpose of driving center rod 31 reciprocating movement by the extension and contraction of electric telescopic rod 5, and the connection mode of disc clamping groove 311 between electric telescopic rod 5 and center rod 31 makes electric telescopic rod 5 keep tightening or expanding tensioning mechanism 3 while center rod 31 does not hinder the rotation of tensioning mechanism 3 and rotating disc 2 as a whole.
[0029] As Figure 3 and Figure 4As shown, the other side of the rotating circular plate 2 is fixed with an annular gear 6, the axis of the annular gear 6 coincides with the axis of the rotating circular plate 2, the lower side of the side wall of the supporting side plate 11 is fixed with a motor support 7, the top of the motor support 7 is provided with a motor body 8, the output shaft outer wall of the motor body 8 is fixed with a rotating gear 81, the rotating gear 81 is engaged with the annular gear 6, the motor body 8 fixed on the top of the motor support 7 is engaged with the annular gear 6 on the side wall of the rotating circular plate 2 through the rotating gear 81, so as to provide output force for the rotation of the rotating circular plate 2 as a whole, control the rotation of the rotating circular plate 2, the tensioning mechanism 3 and the stainless steel wire as a whole, and further enable the device to realize the release or winding control of the stainless steel wire through the forward and reverse rotation control of the motor body 8.
[0030] The working principle is that the supporting side plate 11 on the top of the base 1 is clamped on the rotating circular plate 2 through the opening of the circular clamping groove 12, and the tensioning mechanism 3 is positioned and slid through the sliding block 321 at one end of the arc-shaped tensioning plate 32 and the sliding block groove 22, so that the tensioning mechanism 3 as a whole can rotate with the rotation of the rotating circular plate 2, and the arc-shaped tensioning plate 32 and the center rod 31 are hinged through the control connecting rod 33, so that the reciprocating movement of the center rod 31 can control the synchronous expansion or contraction of the arc-shaped tensioning plate 32, and further control the clamping state between the tensioning mechanism 3, the arc-shaped tensioning plate 32 and the outer stainless steel wire and the winding core, so as to realize the clamping or release of the winding core by the device, the electric telescopic rod 5 is fixed on the side wall of the U-shaped support 4, connected with the center rod 31 through the mutual clamping between the clamping circular plate 51 and the circular plate clamping groove 311 after penetrating through the circular through hole 21, so as to realize the purpose of driving the center rod 31 to reciprocate through the extension and contraction of the electric telescopic rod 5, and the connection mode of the circular plate clamping groove 311 between the electric telescopic rod 5 and the center rod 31 enables the electric telescopic rod 5 to keep the tensioning mechanism 3 tight or expanded while the center rod 31 does not hinder the rotation of the tensioning mechanism 3 and the rotating circular plate 2 as a whole, the motor body 8 fixed on the top of the motor support 7 is engaged with the annular gear 6 on the side wall of the rotating circular plate 2 through the rotating gear 81, so as to provide output force for the rotation of the rotating circular plate 2 as a whole, control the rotation of the rotating circular plate 2, the tensioning mechanism 3 and the stainless steel wire as a whole, and further enable the device to realize the release or winding control of the stainless steel wire through the forward and reverse rotation control of the motor body 8.
[0031] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application.
Claims
1. A winding and tensioning device for the production of stainless steel wires, comprising a base (1), characterized in that: The top center of the base (1) is vertically fixed with a support side plate (11), the center of the side wall of the support side plate (11) is provided with a circular clamping groove (12), the inner wall of the circular clamping groove (12) is clamped with a rotating circular plate (2), the center of the side wall of the rotating circular plate (2) is provided with a circular hole (21), a plurality of slider grooves (22) are formed on one side of the rotating circular plate (2), and the plurality of slider grooves (22) are equidistantly arranged along the circumferential direction of the rotating circular plate (2). One side of the rotating circular plate (2) is provided with a tensioning mechanism (3), the tensioning mechanism (3) comprises a center rod (31), a plurality of arc-shaped tensioning plates (32) are arranged on the outer portion of the center rod (31), a plurality of arc-shaped tensioning plates (32) are respectively corresponding to a plurality of slider grooves (22), and a positioning sliding block (321) is fixedly connected to the center of one end of the arc-shaped tensioning plate (32). The positioning sliding block (321) is slidably installed between the inner walls of the slider groove (22).
2. A take-up tensioner for stainless steel wire production as claimed in claim 1, characterized in that: The arc-shaped inner wall of the arc-shaped tensioning plate (32) is hinged with a position control connecting rod (33) through a support near the edge of the two ends, one end of the two position control connecting rods (33) is hinged with the outer wall of the center rod (31) through a support, and the two position control connecting rods (33) are parallel to each other.
3. The take-up and tension device for stainless steel wire production according to claim 2, characterized in that: The center rod (31) is provided with a circular plate clamping groove (311) near the end where the support side plate (11) is located.
4. The take-up and tension device for stainless steel wire production according to claim 3, characterized in that: The other side of the support side plate (11) is fixedly connected with a U-shaped support (4), and the electric telescopic rod (5) is clamped in the circular groove of the side wall of the U-shaped support (4).
5. The take-up and tension device for stainless steel wire production according to claim 4, characterized in that: The electric telescopic rod (5) penetrates the circular hole (21), and the movable rod of the electric telescopic rod (5) is fixedly connected with a clamping circular plate (51), and the clamping circular plate (51) is clamped between the inner walls of the circular plate clamping groove (311).
6. The take-up and tension device for stainless steel wire production according to claim 1, characterized in that: The other side of the rotating circular plate (2) is fixedly connected with a ring gear (6), and the axis of the ring gear (6) coincides with the axis of the rotating circular plate (2).
7. The take-up and tension device for stainless steel wire production according to claim 6, characterized in that: The side wall of the support side plate (11) is fixedly connected with a motor support (7), and the top of the motor support (7) is provided with a motor body (8).
8. The take-up and tension device for stainless steel wire production according to claim 7, characterized in that: The output shaft of the motor body (8) is fixedly connected with a rotating gear (81), and the rotating gear (81) is engaged with the ring gear (6).