Universal automatic winding auxiliary device for cable binding
By designing an automatic winding auxiliary device, the inefficiency of manual operation in the cable harness binding process was solved, realizing automated wire binding and winding, improving the uniformity and production efficiency of wire binding and winding, and reducing labor intensity and costs.
Patent Information
- Application Number
- CN202423284694.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In existing technologies, the cable harness binding process relies on manual operation, which results in a large workload, is time-consuming and labor-intensive, and the wrapping is inconsistent and non-standard.
A universal cable binding automatic winding auxiliary device was designed, including components such as a motor, a winding adjustment and positioning device, a bobbin fixing seat, and a binding winding shaft, to realize automated binding and winding, and adapt to different specifications of binding wire and binding winding shaft.
It improves the uniformity and efficiency of binding and wrapping, reduces labor intensity, lowers costs, and increases production efficiency.
Smart Images
Figure CN223950483U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of winding device, especially relates to a general cable binding automatic winding auxiliary device. BACKGROUND
[0002] In the field of aviation manufacturing, the cable is like the blood vessels and neural networks of human beings, which can not only power various system devices, but also play the role of information transmission. With the continuous improvement of aircraft performance and aircraft production capacity, the requirements for wiring harness binding are more and more standardized, and the binding winding efficiency is also higher and higher.
[0003] 1. Current process technology requirements: the cable harness is formed by binding and shaping with corresponding specifications of binding wire and binding method;
[0004] 2. Current operation processing method: since the cable harness is long, when the binding method is continuous binding, the binding wire needs to be divided in advance for processing to form small harness rolls, which is convenient for carrying and binding. At present, this step relies on manual winding, which is time-consuming and laborious, and the winding standard is not unified. INVENTION CONTENTS
[0005] The utility model provides a general cable binding automatic winding auxiliary device in combination with the operation process in the existing production and processing. The problems of non-automatic winding of various cable bindings, non-uniform and non-standard manual winding are solved.
[0006] Therefore, according to an aspect of the utility model embodiment, a general cable binding automatic winding auxiliary device is provided, which comprises: a motor 1, a winding adjustment positioner 4, a first spool fixing seat 51, a second spool fixing seat 52, a third spool fixing seat 53, a binding winding shaft 6, a binding harness shaft 7 and a bottom plate 9. The motor 1 and the first spool fixing seat 51 are oppositely arranged on the bottom plate 9. One end of the binding winding shaft 6 is connected with the rotating shaft of the motor 1, and the other end is connected with the first spool fixing seat 51. The second spool fixing seat 52 and the third spool fixing seat 53 are oppositely arranged on the bottom plate 9. The two ends of the binding harness shaft 7 are respectively connected with the second spool fixing seat 52 and the third spool fixing seat 53. The winding adjustment positioner 4 is arranged between the binding winding shaft 6 and the binding harness shaft 7. The winding adjustment positioner 4 further comprises a threading hole, which is used for threading the cable from the binding harness shaft 7 to the binding winding shaft 6.
[0007] Optionally, it further comprises a guide rail clamping groove 8 arranged on the bottom plate 9, and the first spool fixing seat 51, the second spool fixing seat 52 and / or the third spool fixing seat 53 are clamped in the guide rail clamping groove 8 and can move along the guide rail clamping groove 8.
[0008] Optionally, it further comprises a motor shaft adapter 3, and one end of the binding winding shaft 6 is connected with the rotating shaft of the motor 1 through the motor shaft adapter 3.
[0009] Optionally, the binding wire winding shaft 6 and the binding wire bundle shaft 7 are arranged in parallel.
[0010] Optionally, the motor speed regulator 2 is further arranged in communication with the motor 1, and is used for controlling the rotating speed and power of the motor 1.
[0011] Optionally, the diameter of the binding wire winding shaft 6 is not greater than 10 mm.
[0012] Optionally, the winding adjustment positioner 4 is a telescopic rod, and the threading hole is arranged on the telescopic rod.
[0013] Optionally, the self-locking sliding block 81 is further arranged for limiting.
[0014] Optionally, the shaft of the second spool fixing seat 52 and / or the third spool fixing seat 53 has damping.
[0015] Optionally, the winding adjustment positioner 4, the binding wire winding shaft 6 and the binding wire bundle shaft 7 are arranged in parallel.
[0016] The utility model provides a kind of general cable binding wire automatic winding auxiliary device, its advantage is: the device can be aimed at different specifications binding wire in current production and processing process, different specifications binding wire winding shaft are wound, and it is strong in universality, low in cost;Manual winding binding wire process is realized automation, reduce labor intensity, also greatly improve production efficiency simultaneously. BRIEF DESCRIPTION OF DRAWINGS
[0017] Fig. 1 It is the structure schematic diagram axial view of the utility model;
[0018] Fig. 2 It is the structure schematic diagram side view of the utility model;
[0019] Mark explanation:
[0020] 1-motor, 2-motor speed regulator, 3-motor shaft adapter, 4-winding adjustment positioner, 51-first spool fixing seat, 52-second spool fixing seat, 53-third spool fixing seat, 6-binding wire winding shaft, 7-binding wire bundle shaft, 8-linear guide rail clamping groove, 9-bottom plate, 21-motor speed regulator base, 81-self-locking sliding block, 91-base, 92-motor protective cover. DETAILED DESCRIPTION
[0021] Clearly, the described embodiments are merely a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0022] As shown in Figs. 1-2 The utility model provides a general cable binding wire automatic winding auxiliary device, include: motor 1, winding adjustment positioner 4, first bobbin fixed base 51, second bobbin fixed base 52, third bobbin fixed base 53, binding wire winding shaft 6, binding wire bundle shaft 7 and bottom plate 9, wherein motor 1 and first bobbin fixed base 51 are opposite and set up on bottom plate 9, one end of binding wire winding shaft 6 is connected with the pivot of motor 1, and the other end is connected with first bobbin fixed base 51 axle, second bobbin fixed base 52 and third bobbin fixed base 53 are opposite and set up on bottom plate 9, and the both ends of binding wire bundle shaft 7 are connected with second bobbin fixed base 52 and third bobbin fixed base 53 axle respectively, winding adjustment positioner 4 is set between binding wire winding shaft 6 and binding wire bundle shaft 7, winding adjustment positioner 4 also includes threading hole, and threading hole is used to draw cable wire from binding wire bundle shaft 7 to binding wire winding shaft 6.
[0023] Further, it further includes: guide rail clamping groove 8, is set up in bottom plate 9, first bobbin fixed base 51, second bobbin fixed base 52 and / or third bobbin fixed base 53 are clamped in guide rail clamping groove 8, and can move along guide rail clamping groove 8.
[0024] Further, it further includes: motor shaft adapter 3, one end of binding wire winding shaft 6 is connected with the pivot of motor 1 through motor shaft adapter 3.
[0025] Further, binding wire winding shaft 6 and binding wire bundle shaft 7 are parallelly arranged.
[0026] Further, it further includes motor speed regulator 2, is communicated with motor 1, is used for controlling the rotating speed and power of motor 1.
[0027] Further, the diameter of binding wire winding shaft 6 is not greater than 10mm.
[0028] Further, winding adjustment positioner 4 is telescopic rod, and threading hole is arranged in telescopic rod.
[0029] Further, it further includes self-locking sliding block 81, is used for limiting.
[0030] Further, the axle of second bobbin fixed base 52 and / or third bobbin fixed base 53 has damping.
[0031] Furthermore, the winding adjustment positioner 4, the binding winding shaft 6, and the binding bundle shaft 7 are arranged in parallel.
[0032] Its advantages lie in its ability to bind and wind different specifications of binding wire and different specifications of binding wire winding shafts in the current production and processing process. It has strong versatility and low cost. The device can automate the manual winding and binding process, reducing labor intensity and greatly improving production efficiency.
[0033] Example 1
[0034] like Figs. 1-2 As shown, a general-purpose cable binding automatic winding auxiliary device is characterized by including: the motor (1), motor speed controller (2), motor shaft adapter (3), winding adjustment and positioning device (4), spool fixing seat (5) with wire release damping, binding winding shaft (6), binding bundle shaft (7), linear guide rail slot (8) and base plate (9).
[0035] By standardizing the specifications and materials of existing cable binding wires, the model and specifications of the optical axis motor and motor speed controller are determined. The optical axis motor is responsible for providing power to the automatic winding device, and the motor speed controller controls the winding speed and power of the optical axis motor, which can be adjusted in real time as needed.
[0036] The motor adapter serves as a connection device between the motor shaft and the binding wire winding shaft. Based on the statistics of existing binding wire winding shaft specifications, the adapter is determined to be a "motor shaft sleeve connecting rod + hand-tightening and hand-locking clamp", which can manually clamp and self-lock binding wire winding shafts with a diameter of 10mm and below.
[0037] The winding adjustment and positioning device 4 is a telescopic rod with a hole diameter (positioning hole for threading) of 5mm, which can adjust the position of the binding wire winding to make it evenly distributed on the binding wire winding shaft 6.
[0038] The bobbin holder is mounted on the self-locking slider 81 of the linear guide. The self-locking slider can be adjusted as needed, and at the same time, it drives the bobbin holder to move to accommodate the installation of bobbins of different lengths and specifications.
[0039] Example 2
[0040] A general-purpose cable binding automatic winding auxiliary device, characterized by comprising: the aforementioned optical axis motor 1, motor speed controller 2, motor shaft adapter 3, winding adjustment and positioning device 4, spool fixing seat 5, binding and winding shaft 6, linear guide rail slot and self-locking slider.
[0041] The usage process is as follows:
[0042] In the automatic winding process of cable binding, the operator installs the binding beam shaft on the wire shaft fixing seat. One end of the binding winding shaft is fixed on the motor adapter, and the other end is installed on the wire shaft fixing seat of the self-locking sliding block. The binding wire passes through the winding adjustment positioner and is wound on the binding winding shaft. With the rotation of the optical shaft motor, the binding winding is realized. The operator can adjust the motor speeder to realize the binding winding speed and tightness, and adjust the winding adjustment positioner to make the binding winding reach the uniform distribution state.
[0043] The above is only a specific embodiment of the present application, which is described in detail, and the part not described in detail is the conventional technology. However, the protection scope of the present application is not limited to this. Any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered within the protection scope of the present application. The protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A universal cable lacing automatic winding aid characterized by, It comprises: The motor (1), the winding adjustment positioner (4), the first spool fixing seat (51), the second spool fixing seat (52), the third spool fixing seat (53), the binding wire winding shaft (6), the binding wire bundle shaft (7) and the bottom plate (9); wherein the motor (1) and the first spool fixing seat (51) are oppositely arranged on the bottom plate (9), one end of the binding wire winding shaft (6) is connected with the rotating shaft of the motor (1), and the other end is connected with the first spool fixing seat (51); The second spool fixing seat (52) and the third spool fixing seat (53) are oppositely arranged on the bottom plate (9), and the two ends of the binding wire bundle shaft (7) are respectively connected with the second spool fixing seat (52) and the third spool fixing seat (53); The winding adjustment positioner (4) is arranged between the binding wire winding shaft (6) and the binding wire bundle shaft (7), and the winding adjustment positioner (4) further comprises a threading hole for threading the cable from the binding wire bundle shaft (7) to the binding wire winding shaft (6).
2. The apparatus of claim 1, wherein, It further comprises: The guide rail clamping groove (8) is arranged on the bottom plate (9), and the first spool fixing seat (51), the second spool fixing seat (52) and / or the third spool fixing seat (53) are clamped in the guide rail clamping groove (8) and can move along the guide rail clamping groove (8).
3. The apparatus of claim 1, wherein, It further comprises: The motor shaft adapter (3) is connected with the rotating shaft of the motor (1) through the motor shaft adapter (3).
4. The apparatus of claim 1, wherein, The binding wire winding shaft (6) and the binding wire bundle shaft (7) are arranged in parallel.
5. The apparatus of claim 1, wherein, It further comprises a motor speed regulator (2) in communication with the motor (1) for controlling the rotating speed and power of the motor (1).
6. The apparatus of claim 3, wherein, The diameter of the binding wire winding shaft (6) is not greater than 10 mm.
7. The apparatus of claim 1, wherein, The winding adjustment positioner (4) is a telescopic rod, and the threading hole is arranged in the telescopic rod.
8. The apparatus of claim 2, wherein, It further comprises a self-locking sliding block (81) for limiting.
9. The apparatus of claim 1, wherein, The shaft of the second spool fixing seat (52) and / or the third spool fixing seat (53) has damping.
10. The apparatus of claim 7, wherein, The winding adjustment positioner (4), the binding wire winding shaft (6) and the binding wire bundle shaft (7) are arranged in parallel.