Profile roller for repairing pipeline through trenchless spiral winding method

Abstract

The utility model relates to the technical field of pipeline repairing, in particular to a profile roller for repairing a pipeline through a trenchless spiral winding method. Comprising a base, limiting plates and a roller body are arranged on the base in the front-back direction at intervals, the roller body is rotationally installed on the base, the rotating axis of the roller body extends in the left-right direction, and a strip-shaped sectional material is wound on the roller body; the upper end of the limiting plate is provided with a sectional material through hole extending in the front-back direction, the size of the sectional material through hole is matched with that of the strip-shaped sectional material, and the strip-shaped sectional material penetrates through the sectional material through hole to be put into a pipeline to be repaired. The rolled and bent strip-shaped section bar can be preliminarily straightened through the section bar through hole, meanwhile, the position of the strip-shaped section bar coming out of the section bar through hole is fixed, the strip-shaped section bar is effectively prevented from moving back and forth in the axial direction of the roller when the section bar roller rotates, left-right deviation of the strip-shaped section bar at the pay-off through opening is caused, and the strip-shaped section bar is prevented from swinging, twisting and bending.

Description

TECHNICAL FIELD

[0001] The utility model relates to pipeline repair technical field, concretely relates to a sectional material roller for pipeline repair by trenchless spiral winding method. BACKGROUND

[0002] When carrying out pipeline repair by trenchless spiral winding method, first need to clean the pipeline to be repaired, remove all materials that can affect the installation of new pipe, then put the spiral winding machine to be used into the pipeline to be repaired, and then put the strip sectional material on the sectional material roller into the pipeline along the pay-off opening, and then use the spiral winding machine to form a new pipeline.

[0003] The specific repair process is as follows: in the prior art, a kind of underground pipeline trenchless spiral winding repair method is disclosed in Chinese patent application publication No.CN102606845A. The method is to set a spiral new pipeline in the underground to be repaired in the old underground pipeline to be repaired. The spiral new pipeline is to wind PVC strip sectional material on sectional material winch (i.e. sectional material roller), and to wind into spiral shape by winding machine. Then, grout lining is poured between the old underground pipeline and the spiral new pipeline.

[0004] When taking down the strip sectional material from the sectional material roller, since the sectional material is usually curved and is put into the repair pipeline, with the rotation of the sectional material roller, the strip sectional material will move back and forth along the axial direction of the sectional material roller when it is taken down from the sectional material roller, which will cause the strip sectional material in the pay-off opening to deviate left and right constantly, and will easily cause the strip sectional material to swing and twist and bend, which will affect the spiral pipe forming effect of the subsequent winding machine. UTILITY MODEL CONTENTS

[0005] The technical problem to be solved by the utility model is to provide a sectional material roller for pipeline repair by trenchless spiral winding method, which can preliminarily straighten the wound and curved strip sectional material by using sectional material through hole, and the position of the strip sectional material coming out of the sectional material through hole is fixed, which can effectively avoid the strip sectional material from moving back and forth along the axial direction of the sectional material roller when the sectional material roller rotates, and can prevent the strip sectional material from swinging and twisting and bending.

[0006] In view of the above technical problem, the utility model provides a sectional material roller for pipeline repair by trenchless spiral winding method, which comprises a base, a limiting plate and a roller body are arranged on the base along the front-rear direction at intervals, the roller body is rotatably installed on the base, and the rotation axis of the roller body extends along the left-right direction, the roller body is wound with strip sectional material, the upper end of the limiting plate is provided with sectional material through hole extending along the front-rear direction, the size of the sectional material through hole is matched with the size of the strip sectional material, and the strip sectional material passes through the sectional material through hole and is put into the pipeline to be repaired.

[0007] Further, the limiting plate is slidingly installed on the base along the left-right direction.

[0008] Further, a driving mechanism is further included, which drives the limiting plate to slide on the base along the left-right direction.

[0009] Further, the base is provided with a sliding rail extending along the left-right direction at a position corresponding to the limiting plate, and the lower end of the limiting plate is provided with a sliding groove matched with the sliding rail, which is clamped on the sliding rail.

[0010] Further, the driving mechanism includes two support plates, which are arranged on the left and right sides of the sliding rail, and driving screws are rotatably installed on the two support plates and above the sliding rail, the driving screws pass through the limiting plate and are threadedly matched with the limiting plate, and one end of the driving screw passes through the limiting plate on the side and is provided with a driving member.

[0011] Further, the driving member is a handle.

[0012] Further, the roller body includes a middle barrel, and one roller end cover is coaxially installed at each of the left and right ends of the middle barrel, the outer diameter of the roller end cover is larger than that of the middle barrel, the base is provided with a groove matched with the roller end cover at a position corresponding to the two roller end covers, and two support rollers are rotatably arranged in the groove along the front-rear direction, the rotation axis of the support roller extends along the left-right direction, and the roller end plate is arranged on the corresponding two support rollers.

[0013] Further, the support roller is an H-shaped wheel, and the roller end cover is arranged in the opening of the H-shaped wheel.

[0014] Further, a set of universal wheels is arranged at each of the four corners of the lower end of the base.

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] (1) The limiting plate is arranged on the base, and the size of the profile hole at the upper end of the limiting plate is matched with the strip-shaped profile, so that the strip-shaped profile is accurately limited by the profile hole during the process of being placed from the profile roller to the pipeline to be repaired. On the one hand, the strip-shaped profile that is wound and curved can be preliminarily straightened by the profile hole, and on the other hand, the position of the limiting plate is relatively fixed during operation, the strip-shaped profile is limited to move left and right by the profile hole, the position of the strip-shaped profile out of the profile hole is fixed, the strip-shaped profile is effectively prevented from moving back and forth along the axis of the roller to deviate left and right at the pay-off opening, the strip-shaped profile is prevented from swinging and twisting, the effect and precision of subsequent spiral pipe winding of the winding machine are ensured, and the construction quality of the pipeline repaired by the non-excavation spiral winding method is improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 This is a first-direction isometric view of a profile roller for repairing pipelines using a non-excavation spiral winding method, according to Embodiment 1 of this utility model.

[0018] Figure 2 This is a second-direction isometric view of a profile roller for repairing pipelines using a non-excavation spiral winding method, according to Embodiment 1 of this utility model.

[0019] Figure 3 This is a third-direction isometric view of a profile roller for repairing pipelines using a trenchless spiral winding method, as described in Embodiment 1 of this utility model.

[0020] Figure 4 This is a fourth-direction isometric view of a profile roller for repairing pipelines using a trenchless spiral winding method, as described in Embodiment 1 of this utility model.

[0021] Figure 5 This is a schematic diagram of the structure of a profile roller for repairing pipelines using a non-excavation spiral winding method, according to Embodiment 2 of this utility model.

[0022] In the diagram: 1. Base; 2. Groove; 3. Support roller; 4. Roller body; 5. Drive mechanism; 6. Support plate; 7. Drive screw; 8. Slider; 9. Limiting plate; 91. Upper plate; 10. Profile through hole; 11. Caster wheel; 12. Middle cylinder body; 13. Roller end cap; 14. Strip profile; 15. Handle; 16. Slide rail; 17. Mounting plate; 18. Rotating shaft. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings: Specific Implementation Example 1:

[0025] In this embodiment, as Figure 1 As shown, the spacing between the limiting plate 9 and the roller body 4 is in the front-to-back direction, and the axial direction of the roller body 4 is in the left-to-right direction.

[0026] refer to Figures 1 to 4 This utility model discloses a non-excavation spiral winding method for repairing pipelines using a profile roller (hereinafter referred to as the profile roller). The roller includes a base 1, with a limiting plate 9 and a roller body 4 spaced apart along the front-to-back direction. The roller body 4 is rotatably mounted on the base 1, and its rotation axis extends along the left-to-right direction. A strip profile 14 is wound around the roller body 4. The upper end of the limiting plate 9 has a profile through hole 10 extending along the front-to-back direction. The size of the profile through hole 10 matches the size of the strip profile 14, and the strip profile 14 passes through the profile through hole 10 and is lowered into the pipeline to be repaired.

[0027] Specifically, in the present embodiment, as shown in Figure 1 , 2 the drum body 4 comprises a middle barrel 12, and the strip-shaped profiles 14 are wound on the middle barrel 12. One drum end cover 13 is fixedly installed at each of the left and right ends of the middle barrel 12, and the drum end covers 13 are coaxially arranged with the middle barrel 12. The outer diameter of the drum end cover 13 is larger than that of the middle barrel 12, and a recess 2 is formed at a position corresponding to each of the drum end covers 13 on the base 1, the recess 2 extends in the front-rear direction, and the size of the recess 2 is matched with that of the drum end cover 13. Specifically, the width of the recess 2 is slightly larger than the thickness of the drum end cover 13, so that the drum end cover 13 can extend into the corresponding recess 2.

[0028] In each recess 2, two supporting rollers 3 are arranged in the front-rear direction at intervals, the supporting rollers 3 are rotatably installed in the recess 2, and the rotation axes of the supporting rollers 3 extend in the left-right direction. The drum end cover 13 extends into the corresponding recess 2 and rests on the corresponding two supporting rollers 3.

[0029] In this way, under the bearing of the supporting rollers 3, the drum body 4 can rotate, each drum end cover 13 is arranged between the two supporting rollers 3, and the two supporting rollers 3 limit the drum body 4 from running out, and at the same time, the support of the supporting rollers 3 can reduce the friction between the drum body 4 and the base 1, so as to ensure the stable and smooth rotation of the drum body 4. At the same time, the drum end cover 13 with a larger outer diameter can also help to prevent the strip-shaped profiles 14 from sliding off the middle barrel 12 during winding, thereby ensuring the stability of the winding and lowering process of the strip-shaped profiles 14.

[0030] Preferably, in the present embodiment, the supporting rollers 3 are H-shaped rollers, the opening width of the H-shaped rollers is matched with the thickness of the drum end cover 13, and the drum end cover 13 rests in the opening of the H-shaped roller. The H-shaped roller enhances the limiting and supporting effect of the drum end cover 13, so as to prevent the drum end cover 13 from shifting left and right during rotation. In other embodiments, the supporting rollers 3 can also be V-shaped rollers or rollers with a square cross section when meeting the actual use requirements.

[0031] Preferably, in the present embodiment, a set of universal wheels 11 is arranged at each of the four corners of the lower end of the base 1, and a brake pad (not shown in the figure) is arranged on each universal wheel 11, so that the entire profile drum device can be moved flexibly on the construction site, and after reaching the designated position, the brake pad is used for fixation, so as to prevent the profile drum from moving accidentally during construction, thereby ensuring the safety and stability of the construction process.

[0032] Preferably, in the embodiment, the limiting plate 9 is slidingly installed on the base 1 along the left-right direction. In this way, the position of the limiting plate 9 can be flexibly adjusted according to actual construction needs, so that when the winding position of the strip-shaped profile 14 on the roller changes or needs to be adjusted due to different specifications of the strip-shaped profile 14 or different construction scenes, the profile through hole 10 can always be adapted to the lowering path of the strip-shaped profile 14 by sliding the limiting plate 9, thereby further enhancing the applicability and adaptability of the device to different working conditions.

[0033] Specifically, in the embodiment, a sliding rail 16 extending along the left-right direction is arranged on the base 1 corresponding to the position of the limiting plate 9. The limiting plate 9 includes an upper plate 91 and a sliding block 8 arranged at the lower end of the upper plate 91. A sliding groove adapted to the sliding rail 16 is arranged on the sliding block 8. The sliding block 8 is clamped on the sliding rail 16 through the sliding groove, so that the limiting plate 9 slides along the sliding rail 16 in the left-right direction.

[0034] Preferably, in the embodiment, the profile roller further includes a driving mechanism 5. The driving mechanism 5 drives the limiting plate 9 to slide on the base 1 along the left-right direction.

[0035] Specifically, as shown in Figure 1 3 In the embodiment, the driving mechanism 5 includes two support plates 6 arranged on the base 1 and disposed on the left and right sides of the sliding rail 16. A driving screw 7 is rotatably installed on the two support plates 6. Specifically, the driving screw 7 extends along the left-right direction, and smooth sections are arranged on the left and right sides of the driving screw 7. The smooth sections are rotatably installed on the support plates 6 through rotary bearings.

[0036] The driving screw 7 is arranged above the sliding rail 16 and spaced apart from the sliding rail 16. The driving screw 7 penetrates the sliding block 8 of the limiting plate 9 and is threadedly connected with the sliding block 8 of the limiting plate 9. One end of the driving screw 7 penetrates the limiting plate 9 on the side and is provided with a driving piece. The limiting plate 9 is limited by the sliding rail 16 to avoid rotation, so that the limiting plate 9 forms a lead screw nut mechanism with the driving screw 7. By rotating the driving piece to drive the driving screw 7, the limiting plate 9 can be driven to slide along the sliding rail 16. On the one hand, the moving distance of the limiting plate 9 can be accurately controlled to adapt to complex construction environments. On the other hand, during the lowering of the strip-shaped profile 14, the driving mechanism 5 can prevent the limiting plate 9 from moving after being moved into position, thereby ensuring the accuracy of the lowering process.

[0037] Specifically, in the embodiment, the driving piece is a handle 15, which is compact in structure and convenient for construction operation. The handle 15 is rotated to drive the driving screw 7 to rotate. In other embodiments, the driving piece can also be a driving motor. The shell of the driving motor is fixed to the support plate 6 on the side, and the rotating shaft of the driving motor is fixedly connected with the driving screw 7. The driving motor is used to drive the driving screw 7 to rotate. ​

[0038] In the embodiment, the strip-shaped section bar 14 is made of one of glass fiber reinforced plastic (GRP), polyester and PVC material, and the strip-shaped section bar 14 made of the appropriate material is wound on the middle barrel 12 for use.

[0039] Working process of the application:

[0040] In the process of repairing the pipeline by the trenchless spiral winding method, the device is first arranged at the wire laying opening, the driving mechanism 5 is operated, the driving screw 7 is rotated by holding the handle 15, the sliding block 8 is moved on the sliding rail 16, the limiting plate 9 and the section bar through hole 10 are adjusted to the appropriate use position, the strip-shaped section bar 14 taken off from the middle barrel 12 is passed through the section bar through hole 10, and then is laid into the pipeline to be repaired along the wire laying opening. In the continuous laying process, on the one hand, the section bar through hole 10 can preliminarily straighten the wound strip-shaped section bar 14, and on the other hand, the position of the section bar through hole 10 is fixed, so that the strip-shaped section bar 14 away from the middle barrel 12 will not swing left and right.

[0041] In summary, the section bar roller of the utility model is characterized in that the limiting plate 9 is arranged on the base 1, the size of the section bar through hole 10 at the upper end of the limiting plate 9 is matched with the strip-shaped section bar 14, and the strip-shaped section bar 14 is accurately limited by the section bar through hole 10 during the process of being laid from the section bar roller to the pipeline to be repaired. On the one hand, the section bar through hole 10 can preliminarily straighten the wound strip-shaped section bar 14, and on the other hand, the position of the strip-shaped section bar 14 out of the section bar through hole 10 is fixed during the operation, so that the strip-shaped section bar 14 will not swing left and right due to the movement along the axial direction of the roller during the rotation of the section bar roller, the strip-shaped section bar 14 is prevented from swinging and twisting, the effect and precision of the spiral pipe making of the subsequent winding machine are ensured, and the construction quality of the trenchless spiral winding method for repairing the pipeline is improved.

[0042] Embodiment 2: The embodiment provides a different base 1, which is different from that in Embodiment 1. As shown in Figure 5 two mounting plates 17 are arranged on the left and right sides of the roller body 4 respectively, the bottom surface of the mounting plate 17 is fixed with the base 1, the two roller end covers 13 are rotatably installed on the corresponding mounting plate 17 through the rotating shaft 18, and cooperate with the supporting roller 3 at the bottom to avoid the movement of the roller body 4. In other embodiments, the roller body 4 can not be provided with the roller end cover 13, and the left and right ends of the middle barrel are directly rotatably installed on the corresponding mounting plate 17 through the rotating shaft 18.

[0043] Embodiment 3: The embodiment provides a different sliding mode of the limiting plate, and different from Embodiment 1, in the embodiment, when actual use requirements are met, a sliding groove extending along the left-right direction is arranged at a position corresponding to the limiting plate on the base, the size of the sliding groove is matched with the sliding block, and the sliding block is slidingly installed in the sliding groove along the left-right direction, so that the left-right sliding of the limiting plate is realized.

[0044] Embodiment 4: The embodiment provides a different sliding mode of the limiting plate, and different from Embodiment 1, in the embodiment, when actual use requirements are met, the driving mechanism can be a driving cylinder, the driving cylinder extends along the left-right direction, the cylinder body of the driving cylinder is fixed to the base, and the telescopic end of the driving cylinder is fixedly connected with the limiting plate, so that the limiting plate is driven to move along the left-right direction by the driving cylinder.

[0045] The above are only preferred embodiments of the present application and are not used to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

[0046] In the description of the embodiments of the present application, it should be explained that, if the positions or location relations indicated by the terms "upper", "lower", "horizontal", "inner" and the like are based on the positions or location relations shown in the drawings, or are the positions or location relations of the product in use, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", etc. are only used for differentiation and description, and cannot be understood as indicating or implying relative importance.

[0047] In addition, if the term "horizontal" appears, it does not mean that the component must be absolutely horizontal, but can be slightly inclined. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

Claims

1. A profile drum for trenchless spiral wound method pipe rehabilitation, characterized in that, The base is provided with a limiting plate and a roller body arranged in the front-rear direction, the roller body is rotatably installed on the base, and the rotation axis of the roller body extends in the left-right direction, a strip-shaped profile is wound on the roller body, the upper end of the limiting plate is provided with a profile through hole extending in the front-rear direction, the size of the profile through hole is matched with the size of the strip-shaped profile, and the strip-shaped profile is lowered into the pipeline to be repaired through the profile through hole.

2. The trenchless, spiral wound method of pipe rehabilitation profile drum according to claim 1, characterized in that, The limiting plate is slidably installed on the base in the left-right direction.

3. The trenchless, spiral wound method pipe restoration profile roll of claim 2, wherein, A driving mechanism is further arranged to drive the limiting plate to slide on the base in the left-right direction.

4. The trenchless, spiral wound method pipe rehabilitation profile roll of claim 3, wherein, The base is provided with a slide rail extending in the left-right direction at the position corresponding to the limiting plate, and the lower end of the limiting plate is provided with a sliding groove matched with the slide rail, and the sliding groove is clamped on the slide rail.

5. The trenchless, spiral wound method pipe restoration profile roll of claim 4, wherein, The driving mechanism comprises two support plates arranged on the left and right sides of the slide rail, and a driving screw is rotatably installed on each support plate, the driving screw is arranged above the slide rail, the driving screw passes through the limiting plate and is threadedly matched with the limiting plate, and one end of the driving screw passes through the limiting plate on the side and is provided with a driving member.

6. The trenchless, spiral wound method pipe restoration profile roll of claim 5, wherein, The driving member is a handle.

7. The trenchless, spiral wound method of pipe rehabilitation profile roller of claim 1, wherein, The roller body comprises a middle barrel, one roller end cover is coaxially installed at each left and right end of the middle barrel, the outer diameter of the roller end cover is larger than the outer diameter of the middle barrel, the base is provided with a groove matched with the roller end cover at the position corresponding to the two roller end covers, two support rollers are rotatably arranged in the front-rear direction in the groove, the rotation axis of the support roller extends in the left-right direction, and the roller end plate is arranged on the corresponding two support rollers.

8. The trenchless, spiral wound method pipe rehabilitation profile roll of claim 7, wherein, The support roller is an H-shaped wheel, and the roller end cover is arranged in the opening of the H-shaped wheel.

9. The trenchless, spiral wound method of pipe rehabilitation profile roller of claim 1, wherein, A set of universal wheels is arranged at the lower end of the base.

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