Steam condensing and collecting device in metal distillation process
By designing condensation and cleaning mechanisms, the problems of low condensation efficiency and difficult cleaning in traditional equipment were solved, realizing a highly efficient rubidium-cesium distillation process and improving production efficiency and product purity.
Patent Information
- Application Number
- CN202520639974.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-07
AI Technical Summary
Traditional steam condensation and collection devices suffer from low condensation efficiency, poor condensate flowability, and difficulty in cleaning the condensation hopper during rubidium and cesium distillation, which affect production efficiency and product purity.
A steam condensation and collection device including a condensation mechanism and a cleaning mechanism was designed. The condensation mechanism achieves efficient condensation through a condensation hopper, a water pump, an inlet pipe, and an outlet pipe. The cleaning mechanism achieves automatic cleaning through components such as a rotating ring, a brush rod, and a motor, thereby improving both condensation and cleaning efficiency.
It improves distillation efficiency, reduces labor costs, ensures the stability of condensation effect and product purity, and enhances the continuity and controllability of the equipment.
Smart Images
Figure CN223951117U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of metal distillation, in particular to steam condensation collection device in the process of metal distillation. BACKGROUND
[0002] Rubidium (Rb) and cesium (Cs) are alkali elements, with extremely active chemical properties, due to their unique physical and chemical properties, in atomic clock, optoelectronics, aerospace, catalyst and many other high-tech fields, have indispensable application, in the process of metal distillation of rubidium cesium, the condensation collection of steam is the key link, in this process, steam condensation collection device needs to be used.
[0003] Traditional steam condensation collection device exposes a series of serious problems, the early condensing device adopts simple structure, such as flat plate type condensing surface, in view of the special physical properties of rubidium cesium steam, this structure makes the effective contact area of steam and condensing surface too small, greatly limits the condensation efficiency, at the same time, the rubidium cesium liquid after condensation flows poorly on the flat plate, is easy to accumulate, hinders the subsequent steam and condensing surface contact, further reduces the overall distillation efficiency, can not satisfy the demand of large-scale, high-efficiency production of rubidium cesium, the cleaning problem of condensing bowl is particularly prominent in the distillation of rubidium cesium, due to the active chemical properties of rubidium cesium steam in the condensation process, it is extremely easy to react with the trace gas or impurity remaining in the device, forms complex and stubborn attachments on the outer wall of condensing bowl, the traditional device lacks automatic cleaning mechanism, can only rely on artificial regular shutdown cleaning, this not only consumes a lot of manpower and time, and artificial cleaning is difficult to completely remove these attachments, leading to the continuous decline of condensing bowl heat transfer performance, seriously influence the condensation effect, in turn reduces the purity and yield of rubidium cesium product, in view of this, we propose steam condensation collection device in the process of metal distillation. SUMMARY
[0004] The utility model discloses a purpose at providing metal distillation process in the steam condensation collection device to solve the traditional steam condensation collection device exposes a series of serious problems in the background art, the early condensing device adopts simple structure, such as flat plate type condensing surface, in view of the special physical property of rubidium cesium steam, this structure makes the effective contact area of steam and condensing surface too small, greatly limits the condensing efficiency, at the same time, the rubidium cesium liquid after condensation flows poorly on the flat plate, is easy to accumulate, hinders the subsequent steam and condensing surface contact, further reduces the overall distillation efficiency, can not satisfy the demand of large -scale, high -efficient production rubidium cesium, the cleaning problem of condensing bowl is particularly outstanding in rubidium cesium distillation, rubidium cesium steam in the condensation process, due to its active chemical property, extremely easy to react with the trace gas or impurity remaining in the device, forms the complex and stubborn attachment on the outer wall of condensing bowl, and the traditional device lacks automatic cleaning mechanism, can only rely on artificial regular shutdown cleaning, this not only consumes a lot of manpower and time, and artificial cleaning is very difficult to completely remove these attachments, leads to the continuous decline of condensing bowl heat transfer performance, seriously affects the condensation effect, and further reduces the purity and output of rubidium cesium product problem.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] Metal distillation process in the steam condensation collection device, including the bottom plate, the bottom plate top is equipped with the distillation cylinder through a plurality of support columns and its fixed, the distillation cylinder top surface is equipped with the condensing mechanism for condensing, the condensing mechanism includes the condensing bowl that is fixed at the middle position of the inner top surface of distillation cylinder and the shape is conical, the water pump for providing cold water to the inside of condensing bowl is installed on the top surface of distillation cylinder, a plurality of heating rings are installed on the inner wall of distillation cylinder near the bottom end, the material guide hopper in the distillation cylinder is equipped with the material guide hopper below condensing bowl, the separating cylinder for collecting condensate is fixed on the top surface of bottom plate near the right end, the material guide pipe is connected between the material guide hopper and separating cylinder, the material guide pipe penetrates the side wall of distillation cylinder and the shape is L-shaped, still include:
[0007] Cleaning mechanism, set up in the distillation cylinder inside, for the outer wall of condensing bowl is washed, the cleaning mechanism includes the swivel ring below condensing bowl, the mounting ring that rotates and is connected on the vertical pipe end circumferential outer wall of material guide pipe, two connecting rods are fixed between the circumferential outer wall of mounting ring and the circumferential inner wall of swivel ring, the brush rod for washing the outer wall of condensing bowl, the rotating rod is fixed between the brush rod and swivel ring, the gear ring is installed on the circumferential outer wall of swivel ring, and the rotating roller is rotatably connected with the distillation cylinder, the rotating roller penetrates the top surface of distillation cylinder and extends to the inside of distillation cylinder near the middle position, the cleaning mechanism still includes the motor that is installed on the top surface of distillation cylinder and the output shaft is connected with the rotating roller coaxially, and the gear is coaxially fixed on the circumferential outer wall of rotating roller near the bottom end and is engaged with gear ring.
[0008] As a preferred implementation, the top surface of the distillation cylinder is fixed with a feeding funnel in communication with the inner cavity thereof, and the bottom end of the distillation cylinder is fixed with a discharging pipe in communication with the inner cavity thereof, and the outer wall of the feeding funnel pipe body and the discharging pipe are both provided with a material passing valve, the top surface of the separation cylinder is provided with a water inlet hole in communication with the inner cavity thereof, the top surface of the separation cylinder is provided with a rubber plug matched with the water inlet hole on the top surface thereof, the outer wall of the separation cylinder is fixed with a liquid discharging pipe in communication with the inner cavity thereof near the bottom end, and the outer wall of the liquid discharging pipe is provided with a liquid discharging valve.
[0009] As a preferred implementation, the material guide hopper corresponds in position and is adapted in size to the condensing hopper, the side surface of the brush rod close to the condensing hopper is tightly fitted with the outer wall of the condensing hopper, and the brush rod is made of polytetrafluoroethylene material.
[0010] As a preferred implementation, the bottom end of the bottom plate is fixed with an anti-skid plate matched in shape, and the thickness of the anti-skid plate is 3-5 cm.
[0011] As a preferred implementation, the bottom end of the distillation cylinder is recessed towards the middle in a peripheral direction, and the degree of recess is 18-30°.
[0012] As a preferred implementation, the top surface of the distillation cylinder is provided with two through holes in communication with the inner cavity thereof, the water inlet end of the water pump is tightly sleeved with a water inlet pipe, the water outlet end of the water pump is tightly sleeved with a water passing pipe penetrating through one of the through holes on the top surface of the distillation cylinder and in communication with the inner cavity of the condensing hopper, the top surface of the condensing hopper is fixed with a water outlet pipe in communication with the inner cavity thereof, the water outlet pipe penetrates through the other through hole on the top surface of the distillation cylinder and extends above the distillation cylinder.
[0013] As a preferred implementation, the cleaning mechanism further comprises a protection box fixed on the top surface of the distillation cylinder, and the motor is located inside the protection box.
[0014] As a preferred implementation, the parts of the distillation cylinder in contact with the feeding funnel, the discharging pipe, the rotating roller and the material guide pipe are all provided with sealing rings, the parts of the separation cylinder in contact with the material guide pipe and the liquid discharging pipe are all provided with sealing rings, and the parts of the water passing pipe and the water outlet pipe in contact with the same side through holes on the top surface of the distillation cylinder are also all provided with sealing rings.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] 1、The utility model discloses a condensing mechanism is provided with condensing hopper, water pump, water inlet pipe, water passing pipe and water outlet pipe, realizes the high -efficient condensation to the steam in the distillation cylinder, reaches the effect of the quick conversion of steam into liquid, improves the distillation efficiency, and the water pump provides cold water to the inside of condensing hopper, makes steam cool and condense when contacting the outer wall of condensing hopper, speeds up the liquidification process of steam, thereby improves the overall distillation efficiency.
[0017] 2、The utility model discloses a cleaning mechanism swivel, mounting ring, connecting rod, brush bar, swivel, gear ring, rotating roller, motor and the setting of gear, realize the automatic cleaning of the outer wall of condensing pot, reach the effect of timely removing the adhering matter on the outer wall of condensing pot, do not need manual scrubbing, save manpower and time cost, guarantee the effect of condensation effect steady effect simultaneously. Motor drives rotating roller rotation, and then makes gear drive gear ring rotation, realizes the rotation of swivel, and brush bar is washed to the outer wall of condensing pot, effectively prevents the adhering matter and influences condensation efficiency;
[0018] 3、The utility model discloses a feed hopper, unloading pipe, material valve, separation cylinder, water inlet hole, rubber plug, liquid discharge pipe and liquid discharge valve's setting, realized material's convenient access and the effective separation and discharge of condensate, reached the effect of convenient operation, improved the coherence and controllability of whole distillation process. Feed hopper is convenient to add the metal material of distillation of waiting to distillation into distillation cylinder, and unloading pipe is convenient to discharge the surplus material after distillation, and separation cylinder can further separate and handle condensate, and liquid discharge pipe and liquid discharge valve can conveniently control the discharge of condensate. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is one of the overall structure schematic view of the utility model;
[0020] Figure 2 It is the second overall structure schematic view of the utility model;
[0021] Figure 3 It is the internal structure schematic view of the distillation cylinder in the utility model;
[0022] Figure 4 It is one of the partial exploded view in the utility model;
[0023] Figure 5 It is the second partial exploded view in the utility model;
[0024] Figure 6 It is the overall structure schematic view of the condensing mechanism in the utility model;
[0025] Figure 7 It is the partial exploded view of the condensing mechanism in the utility model;
[0026] Figure 8 It is the overall structure schematic view of the cleaning mechanism in the utility model;
[0027] Figure 9 It is the partial exploded view of the cleaning mechanism in the utility model;
[0028] The meaning of each reference numeral in the drawing is as follows:
[0029] 1, bottom plate; 2, distillation cylinder; 3, support column; 4, feeding funnel; 5, discharge pipe; 6, material valve; 7, condensing mechanism; 71, condensing bucket; 72, water pump; 73, water pipe; 74, water inlet pipe; 75, water outlet pipe; 8, cleaning mechanism; 81, rotating ring; 82, rotating rod; 83, brush rod; 84, tooth ring; 85, rotating roller; 86, gear; 87, motor; 88, protection box; 89, mounting ring; 810, connecting rod; 9, separation cylinder; 10, material guide hopper; 11, material guide pipe; 12, liquid discharge pipe; 13, liquid discharge valve; 14, rubber plug; 15, anti-skid plate; 16, heating ring. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0031] Please refer to Figures 1-9 The present application provides a technical solution: a steam condensing and collecting device in a metal distillation process, comprising a bottom plate 1, a distillation cylinder 2 fixed to the bottom plate 1 by a plurality of support columns 3, a condensing mechanism 7 for condensing arranged on the top surface of the distillation cylinder 2, the condensing mechanism 7 comprising a condensing bucket 71 fixed to the inner top surface of the distillation cylinder 2 at the middle position and shaped as a cone, a water pump 72 installed on the top surface of the distillation cylinder 2 and used to provide cold water to the inside of the condensing bucket 71, a plurality of heating rings 16 installed on the inner wall of the distillation cylinder 2 close to the bottom end, a material guide hopper 10 arranged inside the distillation cylinder 2 below the condensing bucket 71, a separation cylinder 9 fixed to the top surface of the bottom plate 1 close to the right end and used to collect condensed liquid, the material guide hopper 10 and the separation cylinder 9 being connected in communication through a material guide pipe 11, the material guide pipe 11 penetrating through the side wall of the distillation cylinder 2 and shaped as an L-shaped, and further comprising:
[0032] The cleaning mechanism 8 is arranged in the distillation cylinder 2 and is used for cleaning the outer wall of the condensing bucket 71. The cleaning mechanism 8 comprises a rotating ring 81 arranged directly below the condensing bucket 71, a mounting ring 89 rotatably connected to the outer wall of the vertical pipe end of the material guide pipe 11, two connecting rods 810 fixed between the outer wall of the mounting ring 89 and the inner wall of the rotating ring 81, a brush rod 83 used for cleaning the outer wall of the condensing bucket 71, a rotating rod 82 fixed between the brush rod 83 and the rotating ring 81, a gear ring 84 mounted on the outer wall of the rotating ring 81, and a rotating roller 85 rotatably connected to the distillation cylinder 2, which penetrates the top surface of the distillation cylinder 2 and extends into the distillation cylinder 2 near the middle position. The cleaning mechanism 8 further comprises a motor 87 mounted on the top surface of the distillation cylinder 2 and having an output shaft coaxially connected to the rotating roller 85, and a gear wheel 86 coaxially fixed to the outer wall of the rotating roller 85 near the bottom end and engaged with the gear ring 84. Through the arrangement of the rotating ring 81, the mounting ring 89, the connecting rods 810, the brush rod 83, the rotating rod 82, the gear ring 84, the rotating roller 85, the motor 87 and the gear wheel 86 in the cleaning mechanism 8, the automatic cleaning of the outer wall of the condensing bucket 71 is realized, the adhering objects adhered to the outer wall of the condensing bucket 71 are removed in time, manual brushing is not needed, the labor and time cost are saved, and the stable condensing effect is ensured. The motor 87 drives the rotating roller 85 to rotate, and then the gear wheel 86 drives the gear ring 84 to rotate, so that the rotating ring 81 rotates, and the brush rod 83 brushes the outer wall of the condensing bucket 71, thereby effectively preventing the adhering objects from affecting the condensing efficiency.
[0033] In the embodiment, the distillation cylinder 2 is fixed with the feeding funnel 4 communicated with the inner cavity of the distillation cylinder 2 on the top surface of the distillation cylinder 2, the distillation cylinder 2 is fixed with the discharging pipe 5 communicated with the inner cavity of the distillation cylinder 2 at the bottom end of the distillation cylinder 2, the feeding funnel 4 and the discharging pipe 5 are both provided with the material valve 6 on the outer wall of the pipe body, the separation cylinder 9 is provided with the water inlet hole communicated with the inner cavity of the separation cylinder 9 on the top surface of the separation cylinder 9, the top surface of the separation cylinder 9 is provided with the rubber plug 14 matched with the water inlet hole on the top surface of the separation cylinder 9, the separation cylinder 9 is fixed with the liquid discharge pipe 12 communicated with the inner cavity of the separation cylinder 9 on the outer wall of the separation cylinder 9 near the bottom end, and the liquid discharge pipe 12 is provided with the liquid discharge valve 13 on the outer wall of the liquid discharge pipe 12. The feeding funnel 4 is fixed on the top surface of the distillation cylinder 2 and communicated with the inner cavity, so that the metal material to be distilled can be conveniently added into the distillation cylinder 2. The discharging pipe 5 is fixed at the bottom end of the distillation cylinder 2 and communicated with the inner cavity, so that the remaining material after distillation can be conveniently discharged. The material valve 6 is arranged on the outer wall of the pipe body of the discharging pipe 5 and the feeding funnel 4, so that the entry and exit of the material can be conveniently controlled, the continuity and controllability of the whole distillation process are improved, the water inlet hole and the rubber plug 14 on the top surface of the separation cylinder 9 can be used to add other auxiliary separation liquids into the separation cylinder 9 according to the needs. The liquid discharge pipe 12 is fixed on the outer wall of the separation cylinder 9 near the bottom end and communicated with the inner cavity, and the liquid discharge valve 13 is arranged on the outer wall of the liquid discharge pipe 12, so that the discharge of the condensed liquid can be conveniently controlled, and the separated liquid can flow out of the device smoothly.
[0034] In addition, the guide hopper 10 corresponds to the position and size of the condensing hopper 71, the brush rod 83 is closely attached to the outer wall of the side surface of the condensing hopper 71, and the brush rod 83 is made of polytetrafluoroethylene material, so that the condensed liquid can smoothly enter the inside of the guide hopper 10, and the poor heat conduction performance of polytetrafluoroethylene can avoid the condensation of steam on the surface of the brush rod 83, so that the condensing and collecting effect of the condensing hopper 71 is better.
[0035] Further, the bottom plate 1 is fixed at the bottom end with a non-slip plate 15 matched with its shape, and the thickness of the non-slip plate 15 is 3-5 cm, preferably 4 cm in this paper, which increases the friction between the device and the placement plane, improves the stability of the device during operation, and prevents the device from sliding.
[0036] Specifically, the bottom end of the distillation cylinder 2 is concave to the middle, and the degree of concave is 18-30°, preferably 22° in this paper, so that the remaining material after distillation can flow to the middle, which is convenient for discharging through the discharge pipe 5, and improves the discharging efficiency.
[0037] Notably, two through holes are provided on the top surface of the distillation cylinder 2, which are connected to the inner cavity of the distillation cylinder 2, the water inlet end of the water pump 72 is closely sleeved with a water inlet pipe 74, the water outlet end of the water pump 72 is closely sleeved with a water pipe 73 which penetrates one of the through holes on the top surface of the distillation cylinder 2 and is connected to the inner cavity of the condensing hopper 71, and the top surface of the condensing hopper 71 is fixed with a water outlet pipe 75 which is connected to the inner cavity of the condensing hopper 71, the water outlet pipe 75 penetrates the other through hole on the top surface of the distillation cylinder 2 and extends above the distillation cylinder 2, through the two through holes on the top surface of the distillation cylinder 2 which are connected to the inner cavity of the distillation cylinder 2, the installation and connection of the water inlet pipe 74, the water pipe 73 and the water outlet pipe 75 are facilitated, and the cold water can smoothly enter the condensing hopper 71 and circulate out, ensuring the continuous and stable condensation process.
[0038] It is worth mentioning that the cleaning mechanism 8 also includes a protection box 88 fixed on the top surface of the distillation cylinder 2, and the motor 87 is located inside the protection box 88, which plays a protective role for the motor 87, preventing the steam and splashing material generated during the distillation process from damaging the motor 87, and prolonging the service life of the motor 87.
[0039] It is worth emphasizing that the parts of the distillation cylinder 2 in contact with the feed hopper 4, the discharge pipe 5, the rotating roller 85 and the guide pipe 11 are provided with sealing rings, the parts of the separation cylinder 9 in contact with the guide pipe 11 and the liquid discharge pipe 12 are provided with sealing rings, and the parts of the water pipe 73 and the water outlet pipe 75 in contact with the same side through hole on the top surface of the distillation cylinder 2 are also provided with sealing rings, which effectively prevents the leakage of steam, liquid and other substances, ensures the sealing performance of the device during operation, and improves the efficiency and safety of the distillation and condensation process.
[0040] It should be added that the water pump 72, motor 87 are connected with external PLC electrically through the wire, the water pump 72, motor 87 are connected with external power supply electrically through the wire, and the external PLC is also connected with external power supply electrically through the wire.
[0041] Finally, it should be noted that the water pump 72, motor 87 and other components involved in the utility model are all general standard parts or components known to those skilled in the art, and their structure and principle are known to those skilled in the art through technical manuals or through conventional experimental methods, all electrical components in the above, power elements, electrical components and adapted controllers and power supply are connected through wires, the specific connection means should refer to the working principle in the utility model, the electrical connection between each electrical component is completed according to the working order, and the detailed connection means is the commonly known technology in the art.
[0042] In the specific use process of the embodiment, the metal material to be distilled is added to the distillation cylinder 2 through the feeding hopper 4, and the material valve 6 on the outer wall of the pipe body of the feeding hopper 4 can control the feeding speed and quantity, the feeding hopper 4 is fixed on the top surface of the distillation cylinder 2 and is connected with the inner cavity, and this structure design ensures that the material can smoothly enter the inside of the distillation cylinder 2, and prepares for the subsequent distillation process;
[0043] Subsequently, the material valve 6 is closed, the water supply pipe of the external cold water supply device is tightly sleeved with the water inlet pipe 74, the water collecting pipe of the external cold water supply device is tightly sleeved with the water outlet pipe 75, and then the water pump 72 and the plurality of heating rings 16 are started by the external PLC. After the plurality of heating rings 16 are started, the material inside the distillation cylinder 2 can be heated, and the heated material will generate steam and move upwards. At this time, the water pump 72 is started to transport the cold water in the external cold water supply device from the water supply pipe to the inside of the water inlet pipe 74. The cold water entering the inside of the water inlet pipe 74 then enters the water inlet pipe 73 and enters the inside of the condensing cup 71. The cold water entering the inside of the condensing cup 71 then fills the inside of the condensing cup 71 and enters the inside of the water collecting pipe of the external cold water supply device through the water outlet pipe 75. The water entering the inside of the water collecting pipe then reenters the external cold water supply device, so that the cold water in the inside of the condensing cup 71 can be circulated, and the condensing cup 71 can be cooled. The steam in the process of rising contacts the outer wall of the condensing cup 71 and is liquefied. The condensed liquid adheres to the outer wall of the condensing cup 71 and falls into the guide hopper 10 due to the action of gravity. The condensed liquid entering the inside of the guide hopper 10 then enters the inside of the separation cylinder 9 through the guide pipe 11. After a period of distillation, the water pump 72 and the plurality of heating rings 16 are closed by the external PLC. After the distillation is completed, the material valve 6 on the discharge pipe 5 is opened. Since the bottom end of the distillation cylinder 2 is recessed towards the middle by 18-30°, the remaining material can flow to the middle, so that it is convenient to be discharged through the discharge pipe 5, the discharge efficiency is improved, the discharge pipe 5 is fixed at the bottom end of the distillation cylinder 2 and is in communication with the inner cavity, and it is ensured that the material can be smoothly discharged from the device.
[0044] When the outer wall of the condensing cup 71 needs to be cleaned, first, the motor 87 is started by the external PLC, the output shaft of which is coaxially connected with the rotating roller 85, which penetrates the top surface of the distillation cylinder 2 and extends to the inner side near the middle position. The motor 87 drives the rotating roller 85 to rotate, and the gear 86 fixed coaxially on the outer wall of the rotating roller 85 near the bottom end rotates with it. The gear 86 is engaged with the tooth ring 84 installed on the outer wall of the rotating ring 81, thereby driving the rotating ring 81 to rotate. The rotating ring 81 is located directly below the condensing cup 71 and is connected to the brush rod 83 for cleaning through the rotating rod 82. The side surface of the brush rod 83 close to the condensing cup 71 is tightly attached to the outer wall of the condensing cup 71, and is made of polytetrafluoroethylene material. When the rotating ring 81 rotates, the brush rod 83 brushes the outer wall of the condensing cup 71 to remove the attached impurities, ensuring that the condensing effect is not affected. The rotating ring 81 is fixed by two connecting rods 810 and the mounting ring 89 rotatingly connected to the outer wall of the vertical pipe end of the guide pipe 11, providing stable support for the rotation of the rotating ring 81 and protecting the box 88 fixed on the top surface of the distillation cylinder 2, which covers the motor 87 inside to prevent damage to the motor 87 caused by steam and splashing materials generated during distillation, thereby prolonging the service life of the motor 87. After a period of brushing, the motor 87 is turned off by the external PLC, and the cleaning work is completed.
[0045] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application and do not limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. Condenser collection device for vapours in a metal distillation process, comprising a floor (1), characterised in that, The bottom plate (1) is provided with a distillation cylinder (2) fixed thereto by a plurality of support columns (3), the top surface of the distillation cylinder (2) is provided with a condensing mechanism (7) for condensation, the condensing mechanism (7) comprises a condensing bucket (71) fixed at the middle position of the inner top surface of the distillation cylinder (2) and shaped as a cone, a water pump (72) mounted on the top surface of the distillation cylinder (2) and used to provide cold water to the inside of the condensing bucket (71), a plurality of heating rings (16) are mounted on the inner wall of the distillation cylinder (2) close to the bottom end, a material guide hopper (10) is arranged below the condensing bucket (71) inside the distillation cylinder (2), a separation cylinder (9) for collecting condensed liquid is fixed on the top surface of the bottom plate (1) close to the right end, the material guide hopper (10) and the separation cylinder (9) are connected in communication through a material guide pipe (11) which penetrates the side wall of the distillation cylinder (2) and is shaped as an L letter, and further comprising: A cleaning mechanism (8) is arranged inside the distillation cylinder (2) and used to clean the outer wall of the condensing bucket (71), the cleaning mechanism (8) comprises a rotating ring (81) below the condensing bucket (71), a mounting ring (89) rotatably connected to the outer wall of the vertical pipe end of the material guide pipe (11), two connecting rods (810) fixed between the outer wall of the mounting ring (89) and the inner wall of the rotating ring (81), a brush rod (83) used to clean the outer wall of the condensing bucket (71), a rotating rod (82) fixed between the brush rod (83) and the rotating ring (81), a gear ring (84) mounted on the outer wall of the rotating ring (81), and a rotating roller (85) rotatably connected to the distillation cylinder (2), the rotating roller (85) penetrates the top surface of the distillation cylinder (2) and extends to the middle position inside the distillation cylinder (2), the cleaning mechanism (8) further comprises a motor (87) mounted on the top surface of the distillation cylinder (2) and having an output shaft coaxially connected to the rotating roller (85), and a gear wheel (86) coaxially fixed to the outer wall of the rotating roller (85) close to the bottom end and engaged with the gear ring (84).
2. A vapor condensing and collecting apparatus for use in a metal distillation process as defined in claim 1, wherein: The top surface of the distillation cylinder (2) is fixed with a feeding hopper (4) in communication with the inner cavity thereof, the bottom end of the distillation cylinder (2) is fixed with a discharging pipe (5) in communication with the inner cavity thereof, the outer wall of the pipe body of the feeding hopper (4) and the discharging pipe (5) are both mounted with a material passing valve (6), the top surface of the separation cylinder (9) is provided with a water inlet hole in communication with the inner cavity thereof, the top surface of the separation cylinder (9) is provided with a rubber plug (14) matched with the water inlet hole on the top surface thereof, the outer wall of the separation cylinder (9) close to the bottom end is fixed with a liquid discharge pipe (12) in communication with the inner cavity thereof, and the outer wall of the liquid discharge pipe (12) is mounted with a liquid discharge valve (13).
3. The apparatus of claim 1, wherein: The material guide hopper (10) corresponds to the position of the condensing bucket (71) and is appropriately sized, the side surface of the brush rod (83) close to the condensing bucket (71) is tightly attached to the outer wall of the condensing bucket (71), and the brush rod (83) is made of polytetrafluoroethylene material.
4. The apparatus of claim 1, wherein: The bottom end of the bottom plate (1) is fixed with an anti-skid plate (15) matched in shape, and the thickness of the anti-skid plate (15) is 3-5 cm.
5. The apparatus of claim 1, wherein: The bottom end of the distillation cylinder (2) is concave to the middle, and the concave degree is 18-30°.
6. The apparatus of claim 2, wherein: Two through holes are arranged on the top surface of the distillation cylinder (2) and connected with the inner cavity of the distillation cylinder (2), the water inlet end of the water pump (72) is tightly sleeved with a water inlet pipe (74), the water outlet end of the water pump (72) is tightly sleeved with a water passing pipe (73) which penetrates one of the through holes on the top surface of the distillation cylinder (2) and is connected with the inner cavity of the condensing bucket (71), the top surface of the condensing bucket (71) is fixed with a water outlet pipe (75) which is connected with the inner cavity of the condensing bucket (71), the water outlet pipe (75) penetrates the other through hole on the top surface of the distillation cylinder (2) and extends above the distillation cylinder (2).
7. The apparatus of claim 1, wherein: The cleaning mechanism (8) further comprises a protection box (88) fixed on the top surface of the distillation cylinder (2), and the motor (87) is located in the protection box (88).
8. The apparatus of claim 6, wherein: The parts of the distillation cylinder (2) which are in contact with the feed hopper (4), the discharge pipe (5), the rotating roller (85) and the guide pipe (11) are all provided with sealing rings, the parts of the separation cylinder (9) which are in contact with the guide pipe (11) and the liquid discharge pipe (12) are all provided with sealing rings, and the parts of the water passing pipe (73) and the water outlet pipe (75) which are in contact with the through holes on the same side of the top surface of the distillation cylinder (2) are also provided with sealing rings.