Fabric stacking type washing equipment
By using air ducts and guide roller spraying mechanisms in fabric stacking washing equipment, the problem of oil residue when fabrics leave the liquid surface is solved, achieving efficient cleaning and cost control.
Patent Information
- Application Number
- CN202520592808.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-01
AI Technical Summary
Existing fabric stacking washing equipment still leaves oil residue when the fabric leaves the liquid surface, resulting in poor cleaning effect, increased production costs, and companies are hesitant to use mesh belt boxes.
A spray pipe is installed inside the washing tank to blow the floating oil towards the overflow port in an organized manner using air force. Combined with the guide roller spraying mechanism and the fabric spraying mechanism, this prevents oil stains from sticking back and improves the cleaning effect.
It effectively improves the cleaning effect when the fabric leaves the liquid surface, reduces production costs, increases washing efficiency, and simplifies the equipment modification process.
Smart Images

Figure CN223951417U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to dyeing and finishing equipment field especially relates to a fabric stacking type washing equipment. BACKGROUND
[0002] The utility model discloses a kind of knitted fabric continuous soaping machine, it has soaping front equipment, the soaping front equipment includes: two-purpose cloth rack, immersion tank, first two-roller rolling vehicle, first net belt stacking box and second two-roller rolling vehicle according to knitted fabric operation sequence, the lower part of the first net belt stacking box is installed with stacking net belt, the upper portion of the stacking net belt is equipped with anti-drifting cloth pressing rope.The device can be sprayed and washed by fabric loose stacking through stacking net belt, thereby lengthening the washing time of fabric, so that fabric reaches the washing effect of oil removal, anti-drifting cloth pressing rope can press fabric in water to prevent fabric from floating on water surface and being not completely cleaned, which has the advantages of simple structure and reliable control. But in actual use process, it is often found that there is still oil stain on fabric on the net roller of anti-drifting cloth pressing rope at cloth outlet end and both sides of the position of fabric leaving liquid surface, and operator often mistakenly thinks that cleaning effect is poor, so it is handled by increasing auxiliary agent spraying or frequently changing cleaning liquid to deal with floating oil problem, but the effect is not very ideal, and production cost is increased, leading some enterprises to dare not use net belt box again. In view of this, it is urgent to reform fabric stacking type washing equipment to improve its washing effect. UTILITY MODEL CONTENTS
[0003] The utility model aims at providing a kind of fabric stacking type washing equipment.
[0004] The technical scheme for realizing the utility model aims at providing a kind of fabric stacking type washing equipment, which comprises a fabric stacking mechanism installed in a washing tank, a cloth pressing mechanism for preventing fabric from floating is installed above the fabric stacking mechanism, the washing tank has a cloth inlet end side and a cloth outlet end side, an overflow pipeline is provided on the washing tank at the cloth outlet end side, the overflow pipeline has overflow ports, the two overflow ports are located on both sides of the width direction of the fabric, a first oil separation mechanism is installed in the washing tank, the first oil separation mechanism comprises a plurality of first air injection pipes, the first air injection pipes are communicated with a gas supply system, a row of first air holes is provided in the length direction of the first air injection pipes at intervals, the first air injection pipes are arranged close to the cloth outlet end side, the horizontal position of the first air injection pipes is slightly higher than the liquid level of the washing tank in use, and the number of the first air injection pipes and the orientation of the first air holes are limited so that the floating oil flows to the overflow ports when the first air injection pipes inject air to the liquid surface.
[0005] Further, the cloth pressing mechanism comprises a net belt, the net belt is sleeved on two net belt guide rollers, and the net belt guide rollers are arranged in parallel with the width direction of the fabric.
[0006] Further, a main air supply pipe is hung between the two net belt guide rollers, the main air supply pipe is close to the cloth outlet end side, each first air jet pipe is installed on the main air supply pipe and communicates with the main air supply pipe, the length direction of the first air jet pipe is perpendicular to the width direction of the fabric, every several adjacent first air jet pipes form a first air jet pipe unit, the first oil separation mechanism has two first air jet pipe units, the first air holes of each first air jet pipe unit are arranged in the same direction, and the first air holes of the two first air jet pipe units are arranged in opposite directions.
[0007] Further, a second oil separation mechanism is also installed in the washing tank, the second oil separation mechanism comprises second air jet pipes, the second air jet pipes are respectively located on the two sides of the front and back of the position where the fabric leaves the liquid surface, the length direction of the second air jet pipe is parallel to the width direction of the fabric, the second air jet pipe communicates with the air supply system, a row of second air holes are arranged in the length direction of the second air jet pipe, the horizontal position of the second air jet pipe is slightly higher than the liquid surface height of the washing tank in use, the second air holes of the second air jet pipe located on the side of the fabric facing the cloth inlet end side and the second air holes of the second air jet pipe located on the side of the fabric facing the cloth outlet end side are arranged in opposite directions, and the number of the second air jet pipes and the direction of the second air holes are limited to the floating oil flowing to the overflow port when the second air jet pipe sprays air to the liquid surface.
[0008] Further, a guide roller spraying mechanism for spraying the guide roller is installed above the guide roller on the cloth outlet end side. In order to prevent the missed small part of oil stains from continuing to contaminate the return sticking and the opposite effect caused by the decrease of the area water level after adding the oil separation mechanism, the guide roller spraying mechanism is arranged, the guide roller spraying mechanism sprays the guide roller on the cloth outlet end side, and plays a role of cleaning the guide roller and supplementing the liquid surface.
[0009] The fabric stacking type washing equipment realized by the utility model utilizes the air jet pipe to blow air to the liquid surface, the air is organized to blow to the floating oil to make it flow to the overflow port, and the "return sticking" phenomenon appearing on the two sides of the position where the fabric leaves the liquid surface is greatly improved. The scheme is easy to transform, low in cost, and improves the washing efficiency of the fabric stacking type washing equipment. BRIEF DESCRIPTION OF DRAWINGS
[0010] Figure 1 It is a front view structural schematic diagram of the fabric stacking type washing equipment described in the utility model embodiment 1.
[0011] Figure 2 It is a top view structural schematic diagram of the fabric stacking type washing equipment described in the utility model embodiment 1 and does not contain a cloth pressing mechanism. Wherein, the arrow represents the flow direction of the floating oil.
[0012] Figure 3 This is a schematic diagram of the main structure of the fabric stacking washing equipment described in Embodiment 2 of this utility model;
[0013] Figure 4 This is a top view of the fabric stacking washing equipment described in Embodiment 2 of this utility model, excluding the fabric pressing mechanism; where the arrows represent the direction of oil flow.
[0014] Figure 5 This is a schematic diagram of the structure of the second air jet pipe in Embodiment 2 of this utility model. Detailed Implementation
[0015] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Example 1
[0016] like Figure 1 and Figure 2 As shown, a fabric stacking washing device includes a fabric stacking mechanism 1 installed in a washing tank 10. A fabric pressing mechanism 2 for preventing the fabric 100 from floating is installed above the fabric stacking mechanism 1. The washing tank 10 has an inlet side 101 and an outlet side 102. An overflow pipe 103 is provided on the outlet side 102 of the washing tank 10. The overflow pipe 103 is located on both sides of the fabric width direction and has an overflow port 1031. A first oil-distributing mechanism 3 is installed inside the washing tank 10. The first oil-distributing mechanism 3 includes six first air spray pipes 31, which are connected to an air supply system (not shown). A row of first air holes 311 is spaced apart along the length of each first air spray pipe 31. The horizontal position of the first air spray pipes 31 is slightly higher than the liquid level in the washing tank 10 during use.
[0017] The pressing mechanism 2 includes a mesh belt 21, which is fitted onto two mesh belt guide rollers 22. The mesh belt guide rollers 22 are arranged parallel to the width direction of the fabric 100. A main air supply pipe 4 is suspended between the two mesh belt guide rollers 22. The main air supply pipe 4 is located near the fabric outlet side 102. Each of the first air spray pipes 31 is installed on the main air supply pipe 4 and connected to the main air supply pipe 4. The main air supply pipe 4 is connected to the air supply system. The length direction of the first air spray pipe 31 is perpendicular to the width direction of the fabric 100. Every three adjacent first air spray pipes 31 form a group of first air spray pipe units 30, forming two groups of adjacent first air spray pipe units 30. The first air holes 311 of each first air spray pipe unit 30 are arranged in the same direction. The first air holes 311 of the two groups of first air spray pipe units 30 are arranged opposite to each other. A guide roller spraying mechanism 5 is installed above the mesh belt guide roller 22 located at the fabric outlet side 102 to spray the mesh belt guide roller 22.
[0018] In operation, the fabric enters the water washing tank from the fabric inlet end, and is subjected to spray washing by the fabric piling mechanism, and then is lifted out from the fabric outlet end by the fabric guide roller, the first oil separation mechanism blows air to the liquid surface by the first air blowing pipe, the air is blown to the floating oil and flows to the overflow ports on the two sides, and the "return sticking" phenomenon on the two sides of the position where the fabric leaves the liquid surface is improved. Embodiment 2
[0019] As shown in Figures 3 to 5 Embodiment 2 and Embodiment 1 differ in that the water washing tank 10 is additionally provided with a second oil separation mechanism 6, the second oil separation mechanism 6 comprises a second air blowing pipe 61, the second air blowing pipe 61 is located on the two sides of the front and back of the position where the fabric 100 leaves the liquid surface, the length direction of the second air blowing pipe 61 is parallel to the width direction of the fabric 100, the second air blowing pipe 61 is in communication with a gas supply system (not shown), a row of second air holes 611 are arranged on the second air blowing pipe 61 along the length direction, the horizontal position of the second air blowing pipe 61 is slightly higher than the liquid surface height of the water washing tank in use, and the second air holes 611 of the second air blowing pipe 61 located on the side of the fabric 100 facing the fabric inlet end 101 and the second air holes 611 of the second air blowing pipe 61 located on the side of the fabric 100 facing the fabric outlet end 102 are arranged oppositely.
[0020] A fabric spraying mechanism 7 for spraying the fabric is additionally arranged above the second air blowing pipe 61 on the two sides of the front and back of the position where the fabric 100 leaves the liquid surface, the fabric spraying mechanism 7 comprises a fabric spraying pipe 71, and the fabric spraying pipe 71 is parallel to the width direction of the fabric 100.
[0021] In operation, the fabric enters the water washing tank from the fabric inlet end, and is subjected to spray washing by the fabric piling mechanism, and then is lifted out from the fabric outlet end by the fabric guide roller, the first oil separation mechanism blows air to the liquid surface by the first air blowing pipe, the air is blown to the floating oil and flows to the overflow ports on the two sides, and the "return sticking" phenomenon on the two sides of the position where the fabric leaves the liquid surface is improved.
[0022] The fabric piling mechanism can be a roller bed or a piling net belt, which is a conventional technical means in the field of fabric dyeing and finishing, and will not be described here.
[0023] The number of the first air blowing pipes and the orientation of the first air holes are limited to the floating oil flowing to the overflow ports when the first air blowing pipes blow air to the liquid surface.
[0024] The number of the second air blowing pipes and the orientation of the second air holes are limited to the floating oil flowing to the overflow port when the second air blowing pipes blow air to the liquid surface.
[0025] The fabric spraying mechanism sprays downward to both sides of the fabric, which can further prevent the fabric from picking up the oil on the water surface.
[0026] When the oil separating mechanism is only one, it can be installed on the two sides of the front and back of the position where the fabric leaves the liquid surface, or between the mesh belt guide rollers; when the oil separating mechanism is between the mesh belt guide rollers, the floating oil near the mesh belt guide roller close to the cloth outlet end side can be moved to the two shaft ends and flow out from the overflow pipeline; when the oil separating mechanism is installed on the two sides of the front and back of the position where the fabric leaves the liquid surface, the floating oil on the two sides of the front and back of the position where the fabric leaves the liquid surface can be blown to the two sides and flow to the overflow port. The first oil separating mechanism and the second oil separating mechanism are respectively arranged between the mesh belt guide rollers and on the two sides of the front and back of the position where the fabric leaves the liquid surface, and the effect of processing floating oil is better.
[0027] The mesh belt guide roller spraying mechanism sprays the mesh belt guide roller on the cloth outlet end side, which plays a role in cleaning the mesh belt guide roller and supplementing the liquid surface.
[0028] The fabric spraying mechanism is used for spraying the fabric leaving the liquid surface, which improves the cleanliness of the fabric.
[0029] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent process transformation or direct or indirect application in other related technical fields by using the content of the utility model specification is also included in the patent protection range of the utility model.
Claims
1. A fabric batch washing apparatus comprising a fabric batcher installed in a washing tub, a presser installed above the fabric batcher for preventing the fabric from floating, and the washing tub having an inlet fabric end side and an outlet fabric end side, characterized in that: The overflow pipe is provided with overflow ports on both sides of the width direction of the fabric, a first oil separation mechanism is installed in the washing tank, the first oil separation mechanism comprises a plurality of first air blowing pipes, the first air blowing pipes are communicated with the air supply system, a row of first air holes are arranged on the first air blowing pipes along the length direction of the first air blowing pipes, the first air blowing pipes are arranged close to the fabric outlet end side, the horizontal position of the first air blowing pipes is slightly higher than the liquid level of the washing tank in use, and the number of the first air blowing pipes and the direction of the first air holes are limited so that the floating oil flows to the overflow ports when the first air blowing pipes blow air to the liquid surface. 2. The fabric batch washing apparatus according to claim 1, characterized by: The pressing mechanism comprises a mesh belt, and the mesh belt is sleeved on two mesh belt guide rollers which are arranged in parallel with the width direction of the fabric.
3. The fabric batch washing apparatus according to claim 2, characterized by: A main air supply pipe is hung between the two mesh belt guide rollers, the main air supply pipe is close to the fabric outlet end side, each first air blowing pipe is installed on the main air supply pipe and communicated with the main air supply pipe, the length direction of the first air blowing pipe is perpendicular to the width direction of the fabric, every several adjacent first air blowing pipes form a first air blowing pipe unit, the first oil separation mechanism has two first air blowing pipe units, the first air holes in each first air blowing pipe unit are arranged in the same direction, and the first air holes of the two first air blowing pipe units are arranged in opposite directions.
4. The fabric batch water washing apparatus according to claim 3, characterized by: A second oil separation mechanism is installed in the washing tank, the second oil separation mechanism comprises a second air blowing pipe, the second air blowing pipe is arranged on the opposite sides of the front and back of the position where the fabric leaves the liquid surface, the length direction of the second air blowing pipe is parallel to the width direction of the fabric, the second air blowing pipe is communicated with the air supply system, a row of second air holes are arranged on the second air blowing pipe along the length direction of the second air blowing pipe, the horizontal position of the second air blowing pipe is slightly higher than the liquid level of the washing tank in use, the second air holes of the second air blowing pipe on the side of the fabric facing the fabric inlet end side and the second air holes of the second air blowing pipe on the side of the fabric facing the fabric outlet end side are arranged in opposite directions, and the number of the second air blowing pipes and the direction of the second air holes are limited so that the floating oil flows to the overflow ports when the second air blowing pipes blow air to the liquid surface.
5. The fabric batch water washing apparatus according to claim 4, characterized by: A guide roller spraying mechanism is installed above the mesh belt guide roller on the fabric outlet end side.
Citation Information
Patent Citations
Continuous knitted fabric soaping machine
CN116180366A