Knitted fabric pre-shaping device

By combining adsorption, spraying, and hot pressing mechanisms, the problem of fabric damage in pre-forming knitted fabric devices is solved, and the fabric is effectively laid flat and hot-pressed, improving the efficiency and lifespan of the device.

CN223951427UActive Publication Date: 2026-02-27FUJIAN DINGGUAN TEXTILE CO LTD
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Patent Information

Application Number
CN202423214189.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2026-02-27
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Existing pre-forming devices for knitted fabrics are prone to damaging the fabric during the stretching process, especially for fabrics with limited extensibility.

Method used

An adsorption mechanism uses a fan to create negative pressure to fix the fabric, a spraying mechanism increases the weight of the fabric, and a hot pressing mechanism uses heating wires to heat-press and pre-shape the fabric. Combining the spraying mechanism and the hot pressing mechanism improves the shaping effect of the fabric.

Benefits of technology

It achieves preliminary flattening and hot-pressing of the fabric, avoiding damage to the fabric during the stretching process, and improving the shaping effect and the service life of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a knitted fabric pre-shaping device which comprises a mounting plate, supporting columns are fixedly connected to the four corners of the bottom of the mounting plate, connecting plates are fixedly connected to the four corners of the upper surface of the mounting plate, transmission rollers are rotationally connected to the sides, close to each other, of the mounting plate, and a transmission belt is connected to the outer surface of each transmission roller in a sleeved mode. A mounting groove matched with the transmission belt is formed in the mounting plate, an adsorption mechanism is arranged in an inner cavity of the transmission belt, and the adsorption mechanism is mounted on the mounting plate; the mounting frame is mounted on the upper surface of the mounting plate, the whole cloth is conveniently flattened through the adsorption mechanism, the cloth is preliminarily flattened for use, the cloth is sprayed through the spraying mechanism and a spray head, the weight of the cloth is increased, and the cloth is prevented from being deformed due to wind blowing; the cloth is heated in the feeding process, so that the cloth is subjected to hot-pressing pre-shaping, and subsequent processing and use are facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to knitting cloth processing equipment technical field especially, relates to a kind of knitting cloth pre-setting device. BACKGROUND

[0002] Knitting cloth is the fabric formed by bending yarn into loops and interlocking each other using knitting needle, divided into warp knitting cloth and weft knitting cloth, and knitting fabric has soft texture, moisture absorption, air permeability, sweat and warmth retention, etc., and most of them have excellent elasticity and extensibility, and have the characteristics of high yield and small batch production, compared with woven cloth, and it is comfortable, close-fitting and body, no tight feeling, and can fully reflect the human body curve.

[0003] In the announcement No. CN219637514U, a kind of knitting cloth pre-setting device, including workbench, the middle end of the bottom of workbench is fixedly connected with working tank, the positive surface of working tank is fixedly installed with second servo motor, the output end of second servo motor is fixedly installed with double screw rod, the back of double screw rod is movably connected to the inner chamber of working tank by bearing. The utility model discloses through the cooperation between workbench, working tank, setting frame, pressing plate, support plate, U-shaped fixed rod, first servo motor, first synchronous wheel, first screw rod, second screw rod, second synchronous wheel, synchronous belt, double screw rod and second servo motor, the purpose that knitting cloth is quickly fixed during the use of the knitting cloth pre-setting device is realized, the efficiency of overall operation is improved, personnel can be adjusted at any time according to the specification of knitting cloth, the stability of overall operation is improved, the above-mentioned device uses stretching to pre-set knitting cloth, but the extensibility of part of cloth is limited, and the cloth can be damaged during stretching, therefore, it is necessary to provide a new kind of knitting cloth pre-setting device to solve the above technical problems. UTILITY MODEL CONTENT

[0004] The purpose of the present application is to provide a kind of knitting cloth pre-setting device to solve the above-mentioned deficiencies in prior art.

[0005] In order to achieve the above-mentioned purpose, the utility model has adopted the following technical scheme: a kind of knitting cloth pre-setting device, comprising: mounting plate, the bottom four corners of the mounting plate are fixedly connected with support column, the upper surface four corners of the mounting plate are fixedly connected with connecting plate, the side close to each other of the mounting plate is rotatably connected with transmission roller, the outer surface of transmission roller is sleeved with transmission belt, and mounting plate is provided with the accommodating groove matched with transmission belt, the transmission belt inner chamber is placed with adsorption mechanism, and the adsorption mechanism is installed on the mounting plate;

[0006] The upper surface of the mounting plate is provided with a mounting frame, the inner cavity upper end of the mounting frame is provided with a spraying mechanism, the upper surface right side of the mounting plate is provided with a mounting groove, the inner cavity front and back ends of the mounting groove are provided with fixed plates, the fixed plates are rotatably connected with connecting rollers on the side close to each other, the upper end of the side close to each other of the fixed plates is provided with a hot pressing mechanism, the rear end of the fixed plate is provided with a motor, the power output end of the motor is connected with the hot pressing mechanism, and the motor penetrates through the fixed plate.

[0007] As a further description of the above technical scheme: the adsorption mechanism comprises a gas collecting hood mounted on the mounting plate, gas pipes are inserted into the front and back ends of the gas collecting hood, a fan is mounted at the other end of the gas pipe, a connecting rod is fixedly connected to the top of the fan, and the connecting rod is fixedly connected to the mounting plate. The fan can extract air in the gas collecting hood to form negative pressure inside, tightly adsorb the cloth on both sides of the transmission belt, and play a fixed role. The whole cloth can be laid flat, and the cloth can be laid flat initially. The connecting pipe is provided to connect the fan and the gas collecting hood, and the connecting rod is provided to install the fan on the mounting plate.

[0008] As a further description of the above technical scheme: the spraying mechanism comprises a connecting groove mounted on the mounting frame, a plurality of spray heads are equidistantly mounted at the bottom of the connecting groove, a water inlet pipe is inserted into the front end of the connecting groove, and the water inlet pipe penetrates through the mounting frame. A valve is mounted on one side of the water inlet pipe. The cloth is sprayed by the spray head to increase the weight of the cloth, avoid deformation of the cloth caused by wind blowing, and facilitate subsequent hot pressing and shaping. The connecting groove is provided to connect multiple spray heads, and the water inlet pipe and the valve are provided to control the water inlet of the connecting groove.

[0009] As a further description of the above technical scheme: the hot pressing mechanism comprises a rotating shaft rotatably connected to the fixed plate, heating wires are uniformly mounted on the outer surface of the rotating shaft, an insulating protective sleeve is sleeved on the outer surface of the heating wire, and a heat conducting box is sleeved on the outer surface of the insulating protective sleeve. The heating wire can heat the heat conducting box during use, heat the cloth during feeding, heat and press the cloth to be shaped, facilitate subsequent processing, prevent short circuit between the heating element and the roller, and improve heat transfer efficiency.

[0010] As a further description of the above technical scheme: the heat-conducting box is filled with heat-conducting oil, and the outer surface of the heat-conducting box is sleeved with a protective sleeve. By arranging the protective sleeve, the heat-conducting box can be protected during use, and the service life of the device is improved.

[0011] As a further description of the above technical scheme: a plurality of water leakage holes are equidistantly arranged on the upper surface of the mounting plate and the transmission belt. By arranging the water leakage holes, the excess water can be discharged.

[0012] As a further description of the above technical scheme: the transmission belt and the connecting roller are kept in the same horizontal plane as the upper surface of the mounting plate, so that the cloth is kept in the same horizontal plane and wrinkles are avoided.

[0013] The utility model provides a knitted cloth pre-setting device. Has the following beneficial effects:

[0014] 1. By setting up the adsorption mechanism, the air in the gas collecting hood is sucked out by the fan, forming a negative pressure inside, tightly adsorbing the cloth on both sides of the transmission belt surface, playing a fixed role, and facilitating the paving operation of the whole cloth, and preliminarily paving the cloth.

[0015] 2. By setting up the spraying mechanism, the water source is connected with the water inlet pipe, and the cloth is sprayed by the nozzle, increasing the weight of the cloth, avoiding deformation of the cloth due to wind blowing, facilitating subsequent hot pressing and setting, and setting up the hot pressing mechanism, rotating the rotating shaft by the motor, and heating the cloth by the heating wire, facilitating heating of the heat-conducting box during use, heating the cloth during feeding, and facilitating subsequent processing and use. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The utility model provides a knitted cloth pre-setting device's whole structure schematic view;

[0017] Figure 2 The utility model discloses a component split structure schematic Figure One ;

[0018] Figure 3 The utility model discloses a component split structure schematic Figure Two ;

[0019] Figure 4 The utility model discloses a component split structure schematic

[0020] Figure 5The utility model discloses a spraying mechanism structure schematic view

[0021] Figure 6 The utility model discloses a hot pressing mechanism structure schematic view.

[0022] Legend:

[0023] 1, mounting plate, 2, support column, 3, connecting plate, 4, transmission roller, 5, transmission belt, 6, water leakage hole, 7, adsorption mechanism, 701, gas collecting cover, 702, air pipe, 703, fan, 704, connecting rod, 8, mounting bracket, 9, spraying mechanism, 901, connecting groove, 902, spray head, 903, water inlet pipe, 904, valve, 10, mounting groove, 11, fixed plate, 12, connecting roller, 13, hot pressing mechanism, 1301, rotating shaft, 1302, heating wire, 1303, insulation protective sleeve, 1304, heat conduction box, 1305, protective sleeve, 14, motor. Specific embodiments

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0025] Embodiment one, reference Figure 1 , Figure 2 and Figure 3 The utility model discloses a kind of knitted cloth pre-setting devices, can solve the problem that existing device uses stretch to carry out pre-setting to knitted cloth, but part of cloth limited extensibility, stretch process is prone to damage cloth, including, mounting plate 1, the bottom four corners of mounting plate 1 are fixedly connected with support column 2, the upper surface four corners of mounting plate 1 are fixedly connected with connecting plate 3, the side of mounting plate 1 close to each other is rotatably connected with transmission roller 4, transmission belt 5 is sleeved on the outer surface of transmission roller 4, and mounting plate 1 is provided with setting groove compatible with transmission belt 5, adsorption mechanism 7 is placed in the inner cavity of transmission belt 5, and adsorption mechanism 7 is installed on mounting plate 1;

[0026] Mounting bracket 8, mounting plate 1 is installed with mounting bracket 8 on the upper surface, the inner cavity upper end of mounting bracket 8 is installed with spraying mechanism 9, the right side of the upper surface of mounting plate 1 is provided with mounting groove 10, the inner cavity front and rear ends of mounting groove 10 are installed with fixed plate 11, the side of fixed plate 11 close to each other bottom is rotatably connected with connecting roller 12, the side of fixed plate 11 close to each other upper end is installed with hot pressing mechanism 13, the rear end of rear end fixed plate 11 is installed with motor 14, and the power output end of motor 14 is connected with hot pressing mechanism 13, and motor 14 penetrates fixed plate 11.

[0027] Working principle: the installation plate 1 is convenient for the installation and use of parts, the support column 2 is convenient for the load bearing and support of the device, the connecting plate 3 is convenient for the installation of the transmission roller 4, the transmission roller 4 and the transmission belt 5 are convenient for driving the cloth transmission, the adsorption mechanism 7 is convenient for the whole cloth to be laid flat, the cloth is preliminarily laid flat, the spraying mechanism 9 sprays the cloth through the nozzle 902, increases the weight of the cloth, avoids the deformation of the cloth caused by wind blowing, the connecting roller 12 is convenient for driving the cloth to be hot-pressed with the hot-pressing mechanism 13, the hot-pressing mechanism 13 is heated during the cloth feeding process, so as to hot-press and preform the cloth, which is convenient for subsequent processing, and the motor 14 is convenient for driving the hot-pressing mechanism 13 to rotate.

[0028] Embodiment two, refer to Figure 4 、 Figure 5 and Figure 6 In this embodiment, the existing device adopts stretching to preform the knitted cloth, but the stretchability of part of the cloth is limited, which is easy to cause damage to the cloth during the stretching process. The knitted cloth preforming device also includes an adsorption mechanism 7 including a gas collecting hood 701 installed on the installation plate 1, gas pipes 702 are inserted at the front and rear ends of the gas collecting hood 701, a fan 703 is installed at the other end of the gas pipe 702, a connecting rod 704 is fixedly connected to the top of the fan 703, and the connecting rod 704 is fixedly connected to the installation plate 1, the spraying mechanism 9 includes a connecting groove 901 installed on the mounting bracket 8, a plurality of nozzles 902 are installed at equal intervals at the bottom of the connecting groove 901, a water inlet pipe 903 is inserted at the front end of the connecting groove 901, and the water inlet pipe 903 penetrates the mounting bracket 8, a valve 904 is installed on one side of the water inlet pipe 903, the hot-pressing mechanism 13 includes a rotating shaft 1301 rotatably connected to the fixed plate 11, heating wires 1302 are uniformly installed on the outer surface of the rotating shaft 1301, an insulating protective sleeve 1303 is sleeved on the outer surface of the heating wire 1302, a heat conducting box 1304 is sleeved on the outer surface of the insulating protective sleeve 1303, the heat conducting box 1304 is filled with heat conducting oil, and the heat conducting box 1304 is sleeved with a protective sleeve 1305, a plurality of water leakage holes 6 are equally arranged on the upper surfaces of the installation plate 1 and the transmission belt 5, and the transmission belt 5 and the connecting roller 12 are kept in the same horizontal plane as the upper surface of the installation plate 1.

[0029] Working principle: when the device is used, the cloth is conveniently conveyed through the transmission roller 4 and the transmission belt 5, when the cloth passes through the gas collecting hood 701, the fan 703 is opened, the air in the gas collecting hood 701 is sucked out through the fan 703 and the air pipe 702, a negative pressure is formed in the inside, the cloth on the surface of the transmission belt 5 is tightly adsorbed on the upper side, a fixing effect is achieved, the whole cloth is conveniently laid flat, the cloth is preliminarily laid flat, when the cloth passes through the spray head 902, the water source is connected with the water inlet pipe 903, the valve 904 is opened, the cloth is sprayed through the spray head 902, the weight of the cloth is increased, the cloth is prevented from being deformed by wind blowing, the cloth is prevented from being damaged by subsequent hot pressing, subsequent hot pressing and setting are facilitated, when the cloth is preliminarily placed, the front end is placed between the hot pressing mechanism 13 and the connecting roller 12, the motor 14 is opened, the hot pressing mechanism 13 is conveniently driven to rotate, the device is conveniently conveyed, when the wet cloth passes through the hot pressing mechanism 13, the heating wire 1302 is opened, the heating wire 1302 is used for conveniently heating the heat conduction box 1304 in the using process, the cloth is heated in the cloth feeding process, the wet cloth is dried, subsequent processing is facilitated, the insulation protective sleeve 1303 is arranged, the short circuit between the heating element and the roller is prevented, the heat transfer efficiency is improved, the protective sleeve 1305 is arranged, the heat conduction box 1304 is protected in the using process, and the service life of the device is improved.

[0030] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0031] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A knitting cloth pre-setting device characterized by comprising: Include: The bottom four corners of the mounting plate (1) are fixedly connected with support columns (2), the upper surface of the mounting plate (1) is fixedly connected with connecting plates (3), the side close to each other of the mounting plate (1) is rotatably connected with a transmission roller (4), the outer surface of the transmission roller (4) is sleeved with a transmission belt (5), and the mounting plate (1) is provided with a mounting groove matched with the transmission belt (5), and the inner cavity of the transmission belt (5) is provided with an adsorption mechanism (7), and the adsorption mechanism (7) is installed on the mounting plate (1); The upper surface of the mounting plate (1) is provided with a mounting frame (8), the inner cavity of the mounting frame (8) is provided with a spraying mechanism (9), the upper surface of the mounting plate (1) is provided with a mounting groove (10), the inner cavity of the mounting groove (10) is provided with a fixed plate (11), the bottom of the side close to each other of the fixed plate (11) is rotatably connected with a connecting roller (12), the upper end of the side close to each other of the fixed plate (11) is provided with a hot pressing mechanism (13), and the rear end of the fixed plate (11) is provided with a motor (14), the power output end of the motor (14) is connected with the hot pressing mechanism (13), and the motor (14) penetrates the fixed plate (11).

2. The apparatus according to claim 1, wherein The adsorption mechanism (7) includes a gas collecting cover (701) installed on the mounting plate (1), gas pipes (702) are inserted into the front and rear ends of the gas collecting cover (701), a fan (703) is installed at the other end of the gas pipe (702), a connecting rod (704) is fixedly connected to the top of the fan (703), and the connecting rod (704) is fixedly connected to the mounting plate (1).

3. The apparatus according to claim 1, wherein The spraying mechanism (9) includes a connecting groove (901) installed on the mounting frame (8), a plurality of nozzles (902) are equidistantly installed at the bottom of the connecting groove (901), a water inlet pipe (903) is inserted into the front end of the connecting groove (901), and the water inlet pipe (903) penetrates the mounting frame (8), and a valve (904) is installed on one side of the water inlet pipe (903).

4. The apparatus according to claim 1, wherein The hot pressing mechanism (13) includes a rotating shaft (1301) rotatably connected to the fixed plate (11), heating wires (1302) are uniformly installed on the outer surface of the rotating shaft (1301), an insulating protective sleeve (1303) is sleeved on the outer surface of the heating wire (1302), and a heat conducting box (1304) is sleeved on the outer surface of the insulating protective sleeve (1303).

5. The apparatus according to claim 4, wherein The inner cavity of the heat conducting box (1304) is filled with heat conducting oil, and the outer surface of the heat conducting box (1304) is sleeved with a protective sleeve (1305).

6. The knitted fabric pre-setting device according to claim 1, wherein A plurality of water leakage holes (6) are equidistantly formed on the upper surfaces of the mounting plate (1) and the transmission belt (5).

7. The apparatus according to claim 1, wherein The transmission belt (5) and the connecting roller (12) are kept in the same horizontal plane as the upper surface of the mounting plate (1).

Citation Information

Patent Citations

  • Knitted fabric pre-shaping device

    CN219637514U