Grouting device for road and bridge construction
By designing a pressurizing mechanism and a hydraulic push rod device, the problem of mortar clogging in traditional grouting devices was solved, achieving efficient and uniform grouting results and improving the quality and safety of road and bridge construction.
Patent Information
- Application Number
- CN202520483792.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-19
AI Technical Summary
Traditional grouting devices are prone to grout blockage of the grouting pipe during the grouting process, which affects the continuity and uniformity of grouting, resulting in low grouting efficiency and potentially causing engineering quality problems.
The system employs a pressurizing mechanism and a hydraulic push rod device. The pressurizing piston reciprocates and the sealing seat is raised and lowered via a turntable inside the pressurizing box, achieving efficient mortar delivery and preventing blockages. The uniformity of the mortar is ensured by a stirring rod.
This effectively prevents mortar from clogging the grouting pipe, ensuring the continuity and uniformity of grouting, improving grouting efficiency, and guaranteeing the structural stability and safety of roads and bridges.
Smart Images

Figure CN223951556U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to road and bridge grouting technical field especially, a kind of grouting device for road and bridge construction. BACKGROUND
[0002] At present, in the process of road and bridge construction, grouting operation is a vital link, which is directly related to the structural safety and durability of road and bridge, however, traditional grouting device faces some challenges in practical application, these problems not only affect grouting effect, but also increase construction difficulty and cost.
[0003] Among them, the traditional grouting device is prone to mortar blockage in the inner wall of grouting pipe during grouting process, which is mainly due to the poor fluidity, high viscosity and other reasons in the conveying process, mortar is prone to deposit and solidify in grouting pipe, leading to grouting pipe blockage, affecting the continuity and uniformity of grouting, grouting pipe blockage not only reduces grouting efficiency, but also may cause engineering quality problems, such as insufficient grouting, cavity, etc., affecting the structural stability and safety of road and bridge.
[0004] Therefore, we propose a kind of grouting device for road and bridge construction to solve the above problems, which can continuously pressurize mortar, so as to ensure that mortar is sprayed efficiently and avoid mortar blockage. UTILITY MODEL CONTENT
[0005] The utility model aims at solving the problems in prior art and proposes a kind of grouting device for road and bridge construction.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A kind of grouting device for road and bridge construction, it includes: transport seat, the transport seat bottom four corners are all equipped with transport wheel, the transport seat top side is equipped with three groups equidistant distribution's support, three groups of support top fixed mounting is equipped with mix uniform jar, the mix uniform jar bottom is interconnected and is equipped with communication pipe, the other end of the communication pipe is interconnected and is equipped with dosing box, the dosing box top is equipped with pressurizing mechanism;
[0008] The pressurizing mechanism includes the connecting frame fixedly installed on the side wall of the dosing box, the pressurizing box fixedly installed on the top of the connecting frame, the rotatingly installed rotating disc inside the top side of the pressurizing box, the driving arm rotatingly installed on the outer wall of the rotating disc, the pressurizing piston rotatingly installed on the other end of the driving arm, the air inlet formed on the bottom end of the side wall of the pressurizing box, and the air outlet formed on the bottom of the pressurizing box, the dosing box side wall bottom is interconnected and is equipped with grouting pipe.
[0009] Preferably, the pressurizing piston is movably connected with the bottom of the pressurizing box, one-way valves are fixedly installed on the air inlet and the air outlet, and valves are installed on the communicating pipe and the grouting pipe.
[0010] Preferably, the first motor is fixedly installed at the bottom of the mixing tank, the driving output end of the first motor is in transmission connection with the transmission shaft, and the stirring rod is fixedly installed at the other end of the transmission shaft and distributed in the mixing tank to drive the stirring rod to rotate.
[0011] Preferably, the second motor is fixedly installed at the side wall of the pressurizing box, the driving output end of the second motor is in transmission connection with the transmission shaft, and the rotary disc rotary shaft is fixedly installed at the other end of the transmission shaft to drive the rotary disc to rotate.
[0012] Preferably, the hydraulic push rod is fixedly installed at the top of the metering box, the other end of the hydraulic push rod is fixedly installed with a sealing seat, the sealing seat is movably connected with the inner cavity of the metering box, and rubber rings are fixedly installed on the side wall of the sealing seat and the side wall of the pressurizing piston, so that the mortar can be delivered to the inside of the metering box.
[0013] Preferably, the air outlet is communicated and installed with the top of the metering box through a pipeline, the other end of the pipeline is communicated and installed with a goose neck pipe, and the other end of the goose neck pipe is communicated and installed with the bottom of the sealing seat, so that the pressure can be delivered to the inside of the metering box.
[0014] Compared with the prior art, the device has the advantages that:
[0015] The second motor installed at the side wall of the pressurizing box is driven to drive the rotary disc in the pressurizing box to rotate, the pressurizing piston at the other end of the driving arm can be reciprocated when the rotary disc continuously drives the driving arm to move in a circular motion, the one-way valve on the air inlet can guide the external air into the pressurizing box when the pressurizing piston moves upwards, the air pressure in the pressurizing box can be guided into the metering box from the air outlet when the pressurizing piston continuously moves downwards, the mortar in the metering box can be efficiently discharged from the grouting pipe, and the mortar can be effectively prevented from being blocked in the inner wall of the grouting pipe.
[0016] The hydraulic push rod is fixedly installed at the top of the metering box, the other end of the hydraulic push rod is fixedly installed with a sealing seat, the sealing seat can be driven to move upwards in the metering box after the mortar is mixed in the mixing tank, the sealing seat can continuously move upwards, the communicating pipe can deliver negative pressure, the mortar in the mixing tank can be efficiently delivered into the metering box, the mortar can be prevented from being blocked in the communicating pipe, the height of the sealing seat can be controlled by the hydraulic push rod, and the total amount of the mortar in the metering box can be controlled. BRIEF DESCRIPTION OF DRAWINGS
[0017] Fig. 1 The utility model provides a kind of overall structure schematic diagram of grouting device for road and bridge construction.
[0018] Fig. 2 A quantitative box structure schematic diagram of a grouting device for road and bridge construction is provided in the utility model.
[0019] Fig. 3 A pressurizing box structure schematic diagram of a grouting device for road and bridge construction is provided in the utility model.
[0020] In the figure: 1, transport seat; 11, support; 12, mixing tank; 13, first motor; 2, quantitative box; 21, connecting frame; 22, pressurizing box; 23, rotating disc; 24, driving arm; 25, pressurizing piston; 26, air inlet; 27, air outlet; 3, hydraulic push rod; 31, sealing seat; 32, gooseneck pipe; 33, rubber ring; 34, communication pipe. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0022] Referring to Figs. 1-3 A grouting device for road and bridge construction, comprising: a transport seat 1, the transport seat 1 is provided with transport wheels at the bottom of four corners, one side of the top of the transport seat 1 is provided with three groups of equidistantly distributed supports 11, the top of the three groups of supports 11 is fixedly provided with mixing tanks 12, the bottom of the mixing tank 12 is communicatively provided with a communication pipe 34, the other end of the communication pipe 34 is communicatively provided with a quantitative box 2, and the top of the quantitative box 2 is provided with a pressurizing mechanism;
[0023] The pressurizing mechanism comprises a connecting frame 21 fixedly installed on the side wall of the quantitative box 2, a pressurizing box 22 fixedly installed on the top of the connecting frame, a rotating disc 23 rotationally installed on the inner top side of the pressurizing box 22, a driving arm 24 rotationally installed on the outer wall of the rotating disc 23, a pressurizing piston 25 rotationally installed on the other end of the driving arm 24, an air inlet 26 formed in the bottom end of the side wall of the pressurizing box 22, and an air outlet 27 formed in the bottom of the pressurizing box 22, the side wall of the quantitative box 2 is communicatively provided with a grouting pipe, and the pressurizing piston 25 is movably connected to the bottom of the pressurizing box 22. By driving the second motor installed on the side wall of the pressurizing box 22, the rotating disc 23 in the pressurizing box 22 is driven to rotate. When the rotating disc 23 continuously drives the driving arm 24 to move in a circular manner, the pressurizing piston 25 at the other end of the driving arm 24 is pushed to move reciprocally. When the pressurizing piston 25 moves upward, the one-way valve on the air inlet 26 can guide the external air into the pressurizing box 22. When the pressurizing piston 25 continuously moves downward, the air pressure in the pressurizing box 22 can be guided from the air outlet 27 into the quantitative box 2, so that the mortar in the quantitative box 2 can be efficiently discharged from the grouting pipe, and the mortar can be effectively prevented from being blocked in the inner wall of the grouting pipe.
[0024] Further, the air inlet 26 and the air outlet 27 are fixedly installed with one-way valves, the communication pipe 34 and the grouting pipe are installed with valves, and the one-way valve on the air inlet 26 flows to the pressurizing box 22, and the one-way valve on the air outlet 27 flows to the quantitative box 2.
[0025] Further, the quantitative box 2 is fixedly installed with a hydraulic push rod 3 at the top, the other end of the hydraulic push rod 3 is fixedly installed with a sealing seat 31, the sealing seat 31 is movably connected with the inner cavity of the quantitative box 2, and the side wall of the sealing seat 31 and the side wall of the pressurizing piston 25 are fixedly installed with rubber rings 33, so that the mortar can be delivered to the inside of the quantitative box 2. When the mortar is mixed in the mixing tank 12, the hydraulic push rod 3 installed at the top of the quantitative box 2 can be driven to push the sealing seat 31 in the quantitative box 2 to move upwards. As the sealing seat 31 continuously moves upwards, not only can the negative pressure be delivered to the communication pipe 34 to efficiently deliver the mortar in the mixing tank 12 to the inside of the quantitative box 2, avoiding the mortar from being blocked in the communication pipe 34, but also the height of the sealing seat 31 can be controlled by the hydraulic push rod 3 to control the total amount of the mortar in the quantitative box 2.
[0026] Further, the air outlet 27 is communicated and installed with the top of the quantitative box 2 through a conduit, the other end of the conduit is communicated and installed with a gooseneck pipe 32, and the other end of the gooseneck pipe 32 is communicated and installed with the bottom of the sealing seat 31, so that the pressure can be delivered to the inside of the quantitative box 2. When the pressurizing piston 25 continuously moves downwards, the air pressure in the pressurizing box 22 can be guided from the air outlet 27 into the gooseneck pipe 32 and delivered to the inner cavity between the sealing seat 31 and the quantitative box 2 to pressurize the mortar in the quantitative box 2.
[0027] Further, the second motor is fixedly installed on the side wall of the pressurizing box 22, the drive output end of the second motor is in transmission connection with a transmission shaft, and the other end of the transmission shaft is fixedly installed with a rotating disc 23 rotating shaft, so that the rotating disc 23 can be driven to rotate. By driving the second motor installed on the side wall of the pressurizing box 22, the rotating disc 23 in the pressurizing box 22 can be driven to rotate, and when the rotating disc 23 continuously drives the arm 24 to move in a circle, the pressurizing piston 25 at the other end of the arm 24 can be driven to reciprocate.
[0028] Further, the first motor 13 is fixedly installed at the bottom of the mixing tank 12, the drive output end of the first motor 13 is in transmission connection with a transmission shaft, and the other end of the transmission shaft is fixedly installed with a stirring rod, which is distributed in the inside of the mixing tank 12. By driving the first motor 13 installed at the bottom of the mixing tank 12, the stirring rod in the inside of the mixing tank 12 can be driven to rotate to mix the raw materials in the inside of the mixing tank 12. At the same time, the mixed mortar can be guided into the quantitative box 2 through the communication pipe 34 communicated and installed at the bottom of the mixing tank 12.
[0029] In use, first, the raw materials for grouting and an equal proportion of water are poured into the mixing tank 12, and the first motor 13 installed at the bottom of the mixing tank 12 is driven to rotate the stirring rod inside the mixing tank 12, mix the raw materials inside the mixing tank 12, and at the same time, the communication pipe 34 communicated and installed at the bottom of the mixing tank 12 can guide the mixed mortar into the quantitative box 2. The second motor installed on the side wall of the pressurizing box 22 is driven to rotate the rotating disc 23 inside the pressurizing box 22, and when the rotating disc 23 continuously drives the arm 24 to move in a circular motion, the pressurizing piston 25 at the other end of the driving arm 24 is pushed to reciprocate. When the pressurizing piston 25 moves upward, the one-way valve on the air inlet 26 can guide the external air into the pressurizing box 22, and when the pressurizing piston 25 continuously moves downward, the air pressure inside the pressurizing box 22 can be guided from the air outlet 27 into the quantitative box 2, so that the mortar inside the quantitative box 2 can be efficiently discharged from the grouting pipe, effectively avoiding the mortar from being blocked in the inner wall of the grouting pipe. At the same time, the hydraulic push rod 3 is fixedly installed on the top of the quantitative box 2, and the sealing seat 31 is fixedly installed at the other end of the hydraulic push rod 3. When the mortar is mixed in the mixing tank 12, the hydraulic push rod 3 installed on the top of the quantitative box 2 can be driven to push the sealing seat 31 inside the quantitative box 2 upward. As the sealing seat 31 continuously moves upward, not only can the communication pipe 34 transport negative pressure to efficiently transport the mortar inside the mixing tank 12 into the quantitative box 2, avoiding the mortar from being blocked in the communication pipe 34, but also the hydraulic push rod 3 can control the height of the sealing seat 31 to control the total amount of the mortar inside the quantitative box 2.
[0030] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any skilled person in the art can make equivalent replacements or changes according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A grouting device for road and bridge construction, characterized in that, Include: Transport seat (1), the transport seat (1) bottom four corners are equipped with transport wheel, one side of the transport seat (1) top is equipped with three groups of equidistant distribution support (11), three groups of support (11) top fixedly installed mixed tank (12), the mixed tank (12) bottom is communicatedly installed with the communication pipe (34), the other end of the communication pipe (34) is communicatedly installed with the ration box (2), the ration box (2) top is installed with the pressurizing mechanism; The pressurizing mechanism includes the connecting frame (21) fixedly installed on the side wall of the ration box (2), the pressurizing box (22) fixedly installed on the top of the connecting frame (21), the rotating disc (23) rotatably installed on the inner top side of the pressurizing box (22), the driving arm (24) rotatably installed on the outer wall of the rotating disc (23), the pressurizing piston (25) rotatably installed on the other end of the driving arm (24), the air inlet (26) formed in the bottom end of the side wall of the pressurizing box (22) and the air outlet (27) formed in the bottom of the pressurizing box (22), the ration box (2) side wall bottom is communicatedly installed with the grouting pipe.
2. The grouting device for road and bridge construction of claim 1, wherein The pressurizing piston (25) is movably connected with the bottom of the pressurizing box (22), and one-way valves are fixedly installed on the air inlet (26) and the air outlet (27), and valves are installed on the communication pipe (34) and the grouting pipe.
3. The grouting device for road and bridge construction of claim 1, wherein The mixed tank (12) bottom is fixedly installed with the first motor (13), the first motor (13) drive output end is in transmission with transmission shaft, and the other end of transmission shaft is fixedly installed with stirring rod, and the stirring rod is distributed in the mixed tank (12) inside.
4. The grouting device for road and bridge construction of claim 1, wherein The second motor is fixedly installed on the side wall of the pressurizing box (22), the second motor drive output end is in transmission with transmission shaft, and the other end of transmission shaft is fixedly installed with rotating disc (23) rotating shaft.
5. The grouting device for road and bridge construction of claim 1, wherein The ration box (2) top is fixedly installed with hydraulic push rod (3), the other end of the hydraulic push rod (3) is fixedly installed with sealing seat (31), the sealing seat (31) is movably connected with the inner cavity of the ration box (2), and the side wall of the sealing seat (31) is fixedly installed with rubber ring (33).
6. The grouting device for road and bridge construction of claim 5, wherein The air outlet (27) is communicatedly installed with the ration box (2) top through the conduit, the other end of the conduit is communicatedly installed with the gooseneck pipe (32), and the other end of the gooseneck pipe (32) is communicatedly installed with the bottom of the sealing seat (31).