Gearbox gear mounting device

Abstract

The utility model relates to the technical field of gearboxes, and discloses a gearbox gear installation device which comprises an installation device body, the installation device body comprises a table body, circular grooves are evenly formed in the surface of the table body, the radius of each circular groove is gradually increased from left to right, a circular rod is fixedly installed in each circular groove, and the circular rod is connected with the table body. And an insertion hole is formed in the surface of the table body. According to the gearbox gear mounting device, the bearings and the gears are sequentially inserted into the outer side of the round rod according to the size and the assembly sequence, then the main shaft is fixed through the fixing device and then is mounted, and compared with a traditional gearbox gear mounting device, the gearbox gear mounting device has the advantages that the bearings and the gears are firstly placed according to the size sequence; the main shaft is inserted into the insertion hole and then is fixed through the fixing device, so that the main shaft is effectively prevented from rotating when the bevel gear or the spiral gear is pressed; and the gear can be conveniently assembled, and the mounting efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to gearbox technical field more specifically, the utility model relates to a gearbox gear installation device. BACKGROUND

[0002] The gearbox is one of the core components of the automobile power system, also known as "transmission" or "gearbox". Its main function is to transmit the power generated by the engine to the wheels and adjust the speed and torque according to the driving requirements, so that the vehicle can run efficiently and smoothly at different speeds.

[0003] The traditional gearbox gear installation device has the following disadvantages: in the use of the traditional gearbox gear installation device, the main shaft is first placed on the desktop, then the bearing is installed on the outside of the main shaft, and then the gear is installed in sequence. After installation, check, and after no error is found, put it into the gearbox. When installing the helical gear or spiral gear, the tooth surface of the helical gear or spiral gear is designed to be inclined, which will generate an axial force during press fitting, which may cause the main shaft to rotate; after the gear rotates out of position, the tooth surface contact area is offset, which may cause noise or abnormal wear. Therefore, it needs to be improved. SUMMARY

[0004] In order to overcome the shortcomings of the prior art, the utility model provides a gearbox gear installation device, which has the advantages of preventing the rotation of the main shaft.

[0005] In order to achieve the above purpose, the utility model provides the following technical scheme: a gearbox gear installation device, comprising an installation device, the installation device comprising a table body, the surface of the table body is uniformly provided with a circular groove, the radius of the circular groove gradually increases from left to right, the inside of the circular groove is fixedly installed with a circular rod, the surface of the table body is provided with a bushing, the upper side of the table body is provided with a fixing device outside the bushing, the fixing device comprises a bottom ring block fixedly installed on the upper side of the table body, the upper side of the bottom ring block is uniformly fixedly installed with a connecting plate, the upper side of the connecting plate is fixedly installed with an elastic ring, the outer side of the bottom ring block is fixedly installed with an outer ring block, the inner side of the outer ring block is screw-mounted with a threaded ring, the lower side of the threaded ring is fixedly installed with a snap ring, and the two sides of the table body are provided with grooves.

[0006] As a preferred technical scheme of the utility model, the upper portion of the table body is provided with a storage device, the storage device comprises a storage groove one which is arranged on the upper portion of the left end of the table body, the right end surface of the table body is provided with a storage groove two, the upper portion of the storage groove two is movably provided with a top cover, the upper portion of the table body is provided with a reset device, the reset device comprises a round shaft which is fixedly installed on the upper portion of the table body, the outer side of the round shaft is movably sleeved with a positioning plate, the outer side of the round shaft is provided with an arc-shaped groove, the inner side of the positioning plate is fixedly installed with an arc-shaped block which is arranged in the arc-shaped groove, and the inner side of the arc-shaped block and the inner side of the arc-shaped groove are elastically installed with an arc-shaped spring.

[0007] As a preferred technical scheme of the utility model, the upper portion of the thread ring is fixedly installed with a rotating shaft, and the rotating shaft is located above the outer ring block.

[0008] As a preferred technical scheme of the utility model, the inner sides of the storage groove one and the storage groove two are provided with a sliding groove, the bottom sides of the top cover are fixedly installed with a connecting block, and the outer sides of the connecting block are fixedly installed with a sliding block which is arranged in the sliding groove.

[0009] As a preferred technical scheme of the utility model, the upper portion of the top cover is fixedly installed with a rubber pad, and the inner portions of the storage groove two are uniformly fixedly installed with a baffle.

[0010] As a preferred technical scheme of the utility model, the upper portion of the round shaft is fixedly installed with a fixed block, and the fixed block is located above the positioning plate.

[0011] As a preferred technical scheme of the utility model, the cross section of the elastic ring is a right trapezoid, and the cross section of the clamping ring is an inverted triangular shape.

[0012] Compared with the prior art, the utility model has the beneficial effects as follows:

[0013] 1、 the utility model discloses a bearing and gear are inserted to the outer side of the round rod in size and assembly order in proper order, then the main shaft is fixed through the fixing device after installation, compared with the traditional gearbox gear installation device, the gearbox gear installation device is placed in size order to the bearing and gear in proper order, and subsequent assembly operation is carried out, then the main shaft is inserted into the inside of the insertion hole and is fixed through the fixing device, effectively preventing the helical gear from rotating when being pressed, facilitating the assembly of the gear, and improving the installation efficiency.

[0014] 2, the utility model discloses a commonly used tool is put to the inside of storage groove one and storage groove two, and the tool is taken out when sliding top cover is used, compared with traditional gearbox gear installation device, the gearbox gear installation device of this kind solves the problem of tool scattering or repeatedly looking for waste time, and the tool is centrally stored, and when operating, need not leave the station, improves the smoothness of installation, and the fixed tool in the groove, and the external environment is isolated by sliding cover plate, reduces the risk of tool pollution or accidental falling. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the structure schematic diagram of the utility model;

[0016] Figure 2 It is the installation device schematic diagram of the utility model;

[0017] Figure 3 It is the reset device explosion structure schematic diagram of the utility model;

[0018] Figure 4 It is the top cover schematic diagram of the utility model;

[0019] Figure 5 It is the fixed device vertical section schematic diagram of the utility model.

[0020] In the drawing: 1, installation device;11, table body;12, recess;13, round groove;14, round rod;15, insertion hole;2, fixed device;21, bottom ring block;22, connecting plate;23, elastic ring;24, outer ring block;25, threaded ring;26, rotating shaft;27, snap ring;3, storage device;31, storage groove one;32, storage groove two;33, baffle;34, sliding groove;35, top cover;36, rubber pad;37, connecting block;38, sliding block;4, reset device;41, round shaft;42, positioning plate;43, arc slot;44, arc block;45, arc spring;46, fixed block. DETAILED DESCRIPTION

[0021] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0022] As Figures 1 to 5The utility model provides a gearbox gear installation device, including installation device 1, installation device 1 includes the table body 11, the surface of table body 11 is evenly provided with round groove 13, the radius of round groove 13 gradually increases from left to right, the inside fixed mounting of round groove 13 has round rod 14, the surface of table body 11 is provided with the insertion hole 15, the top of table body 11 is provided with the fixed device 2 of being located the outside of insertion hole 15, fixed device 2 includes the bottom ring block 21 of being fixedly installed on the top of table body 11, the top of bottom ring block 21 is evenly fixedly installed with the connecting plate 22, the top of connecting plate 22 is fixedly installed with the elastic ring 23, the outside fixed mounting of bottom ring block 21 has outer ring block 24, the inside screw thread of outer ring block 24 is installed with screw ring 25, the below fixed mounting of screw ring 25 has snap ring 27, the both sides of table body 11 are provided with recess 12.

[0023] When assembling the gear, first, the bearing and the gear are sequentially inserted into the outside of the round rod 14 according to the size and the assembly order, then the main shaft is inserted into the inside of the insertion hole 15, the rotating shaft 26 is rotated, the rotating shaft 26 drives the screw ring 25 to rotate, the screw ring 25 rotates in the inside of the outer ring block 24 and drives the snap ring 27 to move downward, the snap ring 27 extrudes the outside of the elastic ring 23, the elastic ring 23 is inwards contracted under the extrusion force, the inner wall of the elastic ring 23 clamps and fixes the outside of the main shaft, then the bearing and the gear are taken out from the outside of the round rod 14 and are sequentially sleeved on the outside of the main shaft, after the installation is completed, the rubber pad 36 is slid, the rubber pad 36 drives the top cover 35 to move outward, the connecting block 37 drives the sliding block 38 to move in the inside of the sliding groove 34, so that the top cover 35 pushes the positioning plate 42 to move outward, the positioning plate 42 rotates around the circular shaft 41, the arc-shaped block 44 moves in the inside of the arc-shaped groove 43 and extrudes the arc-shaped spring 45, the arc-shaped spring 45 is deformed, then the top cover 35 is opened, the feeler gauge is taken out from the inside of the storage groove one 31 and the storage groove two 32 to measure the gap between the gear and the check ring, if the gap exceeds the tolerance, the adjusting washer needs to be replaced, then the gear set is manually rotated, whether the meshing is smooth, whether there is jamming or abnormal sound is observed; when assembling, the gearbox special lubricating oil is applied for lubrication.

[0024] By sequentially inserting the bearing and the gear into the outside of the round rod 14 according to the size and the assembly order, then fixing the main shaft by the fixed device 2 after installation, compared with the traditional gearbox gear installation device, the gearbox gear installation device places the bearing and the gear according to the size and the order in sequence, then sequentially carries out the subsequent assembly operation, then inserts the main shaft into the inside of the insertion hole 15 and fixes the main shaft by the fixed device 2, effectively prevents the helical gear from rotating when being pressed; the gear is conveniently assembled, the installation efficiency is improved.

[0025] The upper portion of the table body 11 is provided with a storage device 3, the storage device 3 comprises a storage groove one 31 which is arranged on the upper portion of the left end of the table body 11, the right end surface of the table body 11 is provided with a storage groove two 32, the upper portion of the storage groove two 32 is movably provided with a top cover 35, the upper portion of the table body 11 is provided with a reset device 4, the reset device 4 comprises a circular shaft 41 which is fixedly installed on the upper portion of the table body 11, the outer side of the circular shaft 41 is movably sleeved with a positioning plate 42, the outer side of the circular shaft 41 is provided with an arc-shaped groove 43, the inner side of the positioning plate 42 is fixedly installed with an arc-shaped block 44 which is located in the arc-shaped groove 43, and the inner side of the arc-shaped block 44 and the inner side of the arc-shaped groove 43 are elastically installed with an arc-shaped spring 45.

[0026] By putting the commonly used tools into the inside of the storage groove one 31 and the storage groove two 32, the tool is taken out by sliding the top cover 35, compared with the traditional gearbox gear installation device, the gearbox gear installation device solves the problem of tool scattering or repeatedly searching for waste time, the tool is stored centrally, the operation does not need to leave the work station, the installation fluency is improved, the fixed tool in the groove, the sliding cover plate isolates the external environment, and the risk of tool pollution or accidental falling is reduced.

[0027] The upper portion of the threaded ring 25 is fixedly installed with a rotating shaft 26, and the rotating shaft 26 is located above the outer ring block 24.

[0028] The rotating shaft 26 is rotated, so that the rotating shaft 26 drives the threaded ring 25 to rotate in the outer ring block 24, and the clamping ring 27 is moved downward to extrude the outer side of the elastic ring 23.

[0029] The inner sides of the storage groove one 31 and the storage groove two 32 are provided with a sliding groove 34, the bottom of the top cover 35 is fixedly installed with a connecting block 37, and the outer side of the connecting block 37 is fixedly installed with a sliding block 38 which is located in the sliding groove 34.

[0030] The top cover 35 is slid, so that the sliding block 38 moves in the sliding groove 34, thereby limiting the top cover 35.

[0031] The upper portion of the top cover 35 is fixedly installed with a rubber pad 36, and the inside of the storage groove two 32 is uniformly fixedly installed with a partition plate 33.

[0032] The rubber pad 36 is slid, thereby increasing the friction, driving the top cover 35 to move outward, and separating the tools through the partition plate 33, so that the tools are easily found.

[0033] The upper portion of the circular shaft 41 is fixedly installed with a fixed block 46, and the fixed block 46 is located above the positioning plate 42.

[0034] The fixed block 46 is installed on the upper portion of the circular shaft 41, so that the fixed block 46 limits the positioning plate 42, preventing the positioning plate 42 from being separated from the circular shaft 41.

[0035] The cross section of the elastic ring 23 is a right trapezoid, and the cross section of the clamping ring 27 is an inverted triangle.

[0036] The clamping ring 27 extrudes the outer side of the elastic ring 23, so that the elastic ring 23 is inwardly contracted under the extrusion force, and the inner wall of the elastic ring 23 clamps and fixes the outer side of the main shaft.

[0037] The working principle and use process of the utility model are as follows:

[0038] When assembling the gear, first, the bearing and the gear are sequentially inserted into the outer side of the round rod 14 according to the size and assembly order, then the main shaft is inserted into the inside of the insertion hole 15, the rotating shaft 26 is rotated, the rotating shaft 26 drives the threaded ring 25 to rotate, the threaded ring 25 rotates in the inside of the outer ring block 24 and drives the clamping ring 27 to move downward, the clamping ring 27 extrudes the outer side of the elastic ring 23, the elastic ring 23 is inwardly contracted under the extrusion force, and the inner wall of the elastic ring 23 clamps and fixes the outer side of the main shaft, then the bearing and the gear are taken out from the outer side of the round rod 14 and are sequentially sleeved on the outer side of the main shaft, after the installation is completed, the rubber pad 36 is slid, the rubber pad 36 drives the top cover 35 to move outward, the connecting block 37 drives the sliding block 38 to move in the inside of the sliding groove 34, so that the top cover 35 pushes the positioning plate 42 to move outward, the positioning plate 42 rotates around the round shaft 41, the arc-shaped block 44 moves in the inside of the arc-shaped groove 43 and extrudes the arc-shaped spring 45, so that the arc-shaped spring 45 is deformed, then the top cover 35 is opened, the feeler gauge is taken out from the inside of the storage groove one 31 and the storage groove two 32, the gap between the gear and the check ring is measured, if the gap exceeds the tolerance, the adjusting gasket needs to be replaced, then the gear set is manually rotated, whether the meshing is smooth, whether there is jamming or abnormal sound is observed, and the gearbox special lubricating oil is applied for lubrication during assembly.

[0039] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0040] Although the embodiments of the utility model have been shown and described, it should be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A gearbox gear mounting arrangement comprising a mounting arrangement (1) characterised in that: The mounting device (1) includes a table body (11), the surface of the table body (11) is uniformly provided with a circular groove (13), the radius of the circular groove (13) gradually increases from left to right, the inside of the circular groove (13) is fixedly provided with a circular rod (14), the surface of the table body (11) is provided with a jack (15), the top of the table body (11) is provided with a fixing device (2) located outside the jack (15), the fixing device (2) includes a bottom ring block (21) fixedly installed on the top of the table body (11), the top of the bottom ring block (21) is uniformly fixedly provided with a connecting plate (22), the top of the connecting plate (22) is fixedly provided with an elastic ring (23), the outside of the bottom ring block (21) is fixedly provided with an outer ring block (24), the inside of the outer ring block (24) is screwedly provided with a threaded ring (25), the bottom of the threaded ring (25) is fixedly provided with a clamping ring (27), and the both sides of the table body (11) are provided with grooves (12).

2. A gearbox gear mounting arrangement according to claim 1, characterised in that: The top of the table body (11) is provided with a storage device (3), the storage device (3) includes a storage groove one (31) provided on the top of the left end of the table body (11), the surface of the right end of the table body (11) is provided with a storage groove two (32), the top of the storage groove two (32) is movably provided with a top cover (35), the top of the table body (11) is provided with a reset device (4), the reset device (4) includes a circular shaft (41) fixedly installed on the top of the table body (11), the outside of the circular shaft (41) is movably sleeved with a positioning plate (42), the outside of the circular shaft (41) is provided with an arc-shaped groove (43), the inside of the positioning plate (42) is fixedly provided with an arc-shaped block (44) located in the arc-shaped groove (43), and the inside of the arc-shaped block (44) and the inside of the arc-shaped groove (43) are elastically provided with an arc-shaped spring (45).

3. A gearbox gear mounting arrangement according to claim 1, characterised in that: The top of the threaded ring (25) is fixedly provided with a rotating shaft (26), and the rotating shaft (26) is located above the outer ring block (24).

4. A gearbox gear mounting arrangement according to claim 2, characterised in that: The inside of the storage groove one (31) and the storage groove two (32) is provided with a sliding groove (34), the bottom of the top cover (35) is fixedly provided with a connecting block (37), and the outside of the connecting block (37) is fixedly provided with a sliding block (38) located in the sliding groove (34).

5. A gearbox gear mounting arrangement according to claim 2, characterised in that: The top of the top cover (35) is fixedly provided with a rubber pad (36), and the inside of the storage groove two (32) is uniformly fixedly provided with a partition plate (33).

6. A gearbox gear mounting arrangement according to claim 2, characterised in that: The top of the circular shaft (41) is fixedly provided with a fixed block (46), and the fixed block (46) is located above the positioning plate (42).

7. A gearbox gear mounting arrangement according to claim 1, characterised in that: The cross section of the elastic ring (23) is a right trapezoid, and the cross section of the clamping ring (27) is an inverted triangular shape.

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