Explosion-proof lamp
The design of detachable end caps and adjustable switching components solves the power and color temperature control problem of LED explosion-proof lights in the Division 2 area, enabling flexible adjustment and efficient operation, and improving the safety and stability of the equipment.
Patent Information
- Application Number
- CN202520778694.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-23
AI Technical Summary
Existing LED explosion-proof lighting fixtures lack effective power and color temperature control functions in Division 2 hazardous areas, and traditional control methods pose risks of electric sparks and arcs, failing to meet the requirements of intelligent lighting.
The design features a detachable end cap and adjustable switching components. By combining multiple power and color temperature pins with shorting caps, the LED explosion-proof lights can be flexibly adjusted, ensuring a simplified operation process without compromising explosion-proof safety.
It enables flexible power and color temperature adjustment of LED explosion-proof lighting fixtures in Division 2 area, simplifies the operation process, reduces maintenance costs, improves the stability and safety of the equipment, and meets the standard requirements of no electric sparks and no risk of electric arc.
Smart Images

Figure CN223954092U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of lamp technology, in particular to an explosion-proof lamp. BACKGROUND
[0002] At present, most of the LED explosion-proof lamps on the market only have basic lighting functions, and are limited by explosion-proof standards and the design requirements of traditional explosion-proof lamps, lacking intelligent control functions. With the rapid development of intelligent technology, traditional single-function lamps have been unable to meet the growing market demand. The few existing explosion-proof lamps with intelligent control functions usually use dial switches or knob switches to achieve power and color temperature adjustment. Although this adjustment method is common in ordinary LED lamps, due to the strict requirements of explosion-proof standards, this method has potential risks in environments where electrical components may generate electric arcs or sparks, and therefore is only suitable for Division 1 hazardous areas, not for Division 2 hazardous areas.
[0003] In Division 1 hazardous areas, explosion-proof lamps must use explosion-proof enclosures as explosion-proof types to ensure the safety of the lamps in explosive environments. However, the use of explosion-proof enclosures not only increases the volume, weight and structural thickness of the lamps, but also leads to complex production processes and high costs. In addition, for intelligent control, the cover must be adjusted, and the continuity of the explosion-proof surface must be ensured after the control is completed, otherwise it will cause explosion-proof failure, which puts higher requirements on the safety and reliability of the equipment. In contrast, explosion-proof lamps in Division 2 hazardous areas are not strictly required to use explosion-proof enclosures, so the structural design is more flexible and can reduce safety risks, but existing explosion-proof lamps still cannot effectively solve the problem of power and color temperature control.
[0004] Therefore, how to improve the control function of LED explosion-proof lamps in Division 2 areas, especially the power and color temperature control, while ensuring explosion-proof safety, is a key problem to be solved in current technical development. CONTENT OF THE INVENTION
[0005] To solve the problem of inconvenient power and color temperature adjustment of LED explosion-proof lamps, the present application provides an explosion-proof lamp.
[0006] The explosion-proof lamp provided by the present application adopts the following technical scheme:
[0007] An explosion-proof lamp comprises a power box, an LED module, a power module and a color temperature module arranged in the power box, the LED module is electrically connected with the power module and the color temperature module, the power box is provided with an opening, and an end cover is detachably connected on the opening; further comprising a first switching piece and a second switching piece, the first switching piece and the second switching piece are detachably arranged and used for adjusting the power of the power module and the color temperature of the color temperature module respectively.
[0008] By adopting the above technical scheme, the power and color temperature of the LED explosion-proof lamp are adjusted more conveniently by arranging the detachable end cover and the adjustable switching piece, the user can adjust without disassembling the whole lamp, saving time and reducing operation complexity, the design can adapt to different lighting needs, the functions of adjusting power and color temperature can provide the best lighting effect in different environments, improve the multifunctionality and market competitiveness of the lamp; the design of the detachable end cover considers the explosion-proof requirement, ensures that the user can operate conveniently during the adjustment process without affecting the explosion-proof safety of the lamp, and the corresponding arrangement of the opening of the power box and the power module and the color temperature module ensures the safety and effectiveness of the adjustment process; the whole adjustment process is simple and efficient, which helps to reduce maintenance cost, and the scheme meets the standard requirements of no electric spark and arc risk.
[0009] In a specific implementable scheme, the power module comprises a plurality of power pins, the first switching piece comprises a power short-circuit cap, and the power short-circuit cap is used for sleeving on different power pins to realize power adjustment.
[0010] By adopting the above technical scheme, the user can accurately control the power of the LED explosion-proof lamp by designing a plurality of power pins and an adjustable power short-circuit cap, the combination mode of different pins allows the user to adjust the brightness of the lamp according to actual needs, provides flexible power selection, avoids complex circuit operation, improves the user experience, and the scheme meets the standard requirements of no electric spark and arc risk.
[0011] In a specific implementable scheme, the color temperature module comprises a plurality of color temperature pins, the second switching piece comprises a color temperature short-circuit cap, and the color temperature short-circuit cap is used for sleeving on different color temperature pins to realize color temperature adjustment.
[0012] By adopting the above technical scheme, the user can flexibly select and adjust the color temperature according to the needs by designing a plurality of color temperature pins and an adjustable color temperature short-circuit cap, the color temperature short-circuit cap can be sleeved on the corresponding color temperature pin to realize the switching of different color temperatures, the operation is simple and convenient, a plurality of color temperature combinations are provided, different lighting needs are adapted to, and the scheme meets the standard requirements of no electric spark and arc risk.
[0013] In one specific implementation, the power module and the color temperature module are fixed in the opening position of the power supply box by a mounting member.
[0014] By adopting the above technical solution, the power module and the color temperature module are fixed in the opening position of the power supply box by a mounting member, and through the detachable design of the end cover, the user only needs to open the end cover to directly adjust the power module and the color temperature module. This design greatly simplifies the user's operation process, making it more direct and convenient to adjust the power and color temperature.
[0015] In one specific implementation, the mounting member includes a control board and a mounting bracket, the power module and the color temperature module are mounted on the control board, and the mounting bracket is mounted in the power supply box, and the control board is mounted on the mounting bracket.
[0016] In one specific implementation, the mounting bracket includes a first bracket and a second bracket, the control board is mounted on the first bracket by a first screw, the first bracket is mounted on the second bracket by a second screw, and the second bracket is mounted in the power supply box by a third screw.
[0017] By adopting the above technical solution, the above multi-level connection structure ensures that each component will not be loose or displaced during operation, avoiding poor contact or electrical failure caused by vibration or improper operation. The stable connection between the first bracket, the second bracket and the power supply box enables the components inside the power supply box to effectively withstand vibration and external impact, improving the stability and long-term operation ability of the lamp.
[0018] In one specific implementation, the LED module includes an LED driving power supply and a PCB board provided with a plurality of color temperature LED lamps, the LED driving power supply is electrically connected with the PCB board and is electrically connected with the power module and the color temperature module.
[0019] In one specific implementation, the power pin and the color temperature pin are electrically connected with the control board, and a conductive wire is welded on the control board, and the conductive wire is used to be electrically connected with the LED driving power supply.
[0020] By adopting the above technical solution, the signals received from the power module and the color temperature module are transmitted to the control board through the power pin and the color temperature pin. The control board adjusts its output according to these signals, controls the change of current and voltage, and transmits these control signals to the LED driving power supply through the conductive wire. After receiving the signals transmitted by the control board, the LED driving power supply adjusts its output current and voltage to control the brightness and color temperature of the LED lamp.
[0021] In one specific implementation, the end cover is provided with external threads, the opening is provided with internal threads, and the end cover is mounted on the power box by the cooperation of the external threads and the internal threads.
[0022] By adopting the technical scheme, the cooperation of the external threads and the internal threads is simple to install and dismount, convenient for later adjustment of power and color temperature, and does not need to completely disassemble the power box or perform complex maintenance operations, thereby improving maintainability and flexibility. In addition, the cooperation of the threads can effectively seal the power box, ensuring long-term stable operation of the equipment.
[0023] In one specific implementation, a sealing ring is mounted on the end cover and abuts against the opening of the power box.
[0024] By adopting the technical scheme, the sealing ring provides additional sealing protection between the end cover and the opening of the power box, effectively fills the gap, avoids external substances from entering the power box, ensures the safety of internal components, and enhances the reliability in harsh environments.
[0025] In summary, the beneficial technical effects of the present application are as follows: the explosion-proof lamp adopts the innovative design of a detachable end cover and an adjustable switching piece, making the adjustment of power and color temperature more flexible and convenient, meeting different scenes and needs, and the scheme meets the standard requirements of no electric spark and arc risk; the design takes into account the explosion-proof requirements, the design of the end cover ensures that the lamp remains explosion-proof safe during adjustment operations, avoiding affecting the explosion-proof performance of the equipment, in addition, the end cover is connected by threads, which can ensure the sealing, prevent external substances from entering the power box, and enhance the reliability of the equipment in harsh environments; the modular structure of the lamp is not only convenient to disassemble and maintain, but also improves the overall stability and reduces maintenance costs; the stable electrical connection and high-quality materials ensure high efficiency and reliability during long-term use, thereby improving the multifunctionality of the lamp and enhancing its competitiveness in the market. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a structural schematic diagram of an explosion-proof lamp of an embodiment of the present application.
[0027] Figure 2 is an exploded view for showing a power module, a color temperature module, an end cover, and an opening.
[0028] Figure 3 is a structural schematic diagram for showing a power module, a color temperature module, a first switching piece, and a second switching piece.
[0029] Figure 4 is a sectional view for showing the positional relationship of an end cover, a sealing ring, and an opening.
[0030] Explanation of reference signs: 1, power box; 11, opening; 2, end cover; 3, power module; 31, power pin; 4, color temperature module; 41, color temperature pin; 5, first switching piece; 51, power short-circuit cap; 6, second switching piece; 61, color temperature short-circuit cap; 7, mounting piece; 71, control panel; 72, mounting bracket; 73, first bracket; 74, second bracket; 75, first screw; 76, second screw; 77, third screw; 8, sealing ring. DETAILED DESCRIPTION
[0031] The following will be described in detail below with reference to the accompanying drawings Figures 1-4 The present application is further described in detail.
[0032] Reference will be made to Figure 1 and Figure 2 The embodiment of the present application discloses an explosion-proof lamp, comprising a power box 1, an LED module (not shown in the figure), and a power module 3 and a color temperature module 4 arranged in the power box 1, the LED module is electrically connected with the power module 3 and the color temperature module 4;
[0033] The power box 1 further comprises a first switching piece 5 and a second switching piece 6, the first switching piece 5 and the second switching piece 6 are detachably arranged, the first switching piece 5 is used for adjusting the power of the power module 3, and the second switching piece 6 is used for adjusting the color temperature of the color temperature module 4, so as to realize the adjustment of the power and the color temperature of the LED module;
[0034] The power box 1 is provided with an opening 11, the end cover 2 is detachably connected on the opening 11, the opening 11 is arranged corresponding to the power module 3 and the color temperature module 4, and the power module 3 and the color temperature module 4 are installed at the position of the opening 11 and connected with the opening 11 through the end cover 2, so as to enclose the power module 3 and the color temperature module 4 in the power box 1;
[0035] When it is necessary to adjust the power or the color temperature, the user can easily detach the end cover 2, the design of the end cover 2 allows the user to directly access the power module 3 and the color temperature module 4 inside the power box 1 without affecting the explosion-proof performance of the lamp; after the end cover 2 is detached, the first switching piece 5 is used to adjust the power of the power module 3 according to the actual use requirement, through the switching piece, the user can conveniently adjust the brightness of the LED module light to meet different lighting requirements; the second switching piece 6 is used to adjust the color temperature of the color temperature module 4, the user can adjust the color temperature of the LED module light according to the actual requirement to achieve the best lighting effect and provide higher comfort and functionality; after the adjustment is completed, the user needs to reinstall the end cover 2 and ensure the connection of the end cover 2 is fastened to maintain the continuity of the explosion-proof performance.
[0036] The LED module is composed of an LED driving power supply and a PCB board with LED lamps of multiple color temperatures (not shown in the figure), the LED driving power supply is electrically connected with the power module 3, the color temperature module 4 and the PCB board, the LED driving power supply provides stable current supply to ensure the normal work of the LED lamps, the PCB board is installed with LED lamps of multiple color temperatures, which can provide light sources of different color temperatures according to the needs; the user can adjust the brightness of the LED lamps through the power module 3 to ensure that it meets different lighting needs, and adjust the color temperature through the color temperature module 4, so that the user can choose different light colors to create the best lighting environment.
[0037] With reference to Figure 2 and Figure 3 In the embodiment, the power module 3 includes a plurality of power pins 31 arranged on the control board 71, each pin provides a different current path, and these paths control the brightness of the LED lamps on the PCB board through different electrical connections, the configuration of each pin determines the power level output, for example, some pins can provide higher current, so that the LED lamps have higher brightness, while other pins provide lower current, so that the LED lamps have lower brightness; in the embodiment, to help the user distinguish the power corresponding to the power pins 31, numbers or symbols can be engraved on the power pins 31 to directly indicate the power value corresponding to each pin;
[0038] The first switching piece 5 is a power short circuit cap 51, which is a simple electrical connector designed to match the power pins 31, the user can change the current path by installing the power short circuit cap 51 on different power pins 31, thereby adjusting the power output of the lamp; for example, when the power short circuit cap 51 is installed on the high-power pin 31, the LED module will obtain higher current, so that the brightness is higher; if the power short circuit cap 51 is installed on the low-power pin 31, the current will decrease, and the brightness of the LED lamp will also decrease;
[0039] The user only needs to manually install the power short circuit cap 51 on the required power pin 31 to realize power adjustment, without involving complex circuit operations, so that the user can conveniently adjust the brightness of the lamp according to the actual needs to meet the needs of different lighting environments, avoiding the problem that the traditional lamp needs to be disassembled or complex wiring operation, improving the operation experience and adjustment efficiency of the user.
[0040] In the embodiment, the color temperature module 4 is designed to include a plurality of color temperature pins 41 arranged on the control board 71, each pin corresponding to a different color temperature setting, and the configuration of each color temperature pin 41 determines the color temperature of the LED lamp, including a variety of color temperatures such as warm light, white light and cold light that can be selected; in the embodiment, to help users distinguish the color temperature corresponding to each color temperature pin 41, the unit symbol of the color temperature can be marked beside each pin, so that the user can directly know the color temperature setting of each pin, and a small color temperature indication bar can also be designed beside the color temperature pin 41, for example, the indication bar gradually changes from warm color to cold color, and the user can intuitively know the color temperature range corresponding to each pin through the color gradient;
[0041] The second switching piece 6 is a color temperature short-circuit cap 61, which is designed to be electrically connected with the color temperature pin 41, and the user can switch different color temperature paths by installing the color temperature short-circuit cap 61 on different color temperature pins 41, so as to adjust the color temperature of the LED lamp; for example, selecting a warmer color temperature pin 41, the LED lamp will emit light with a warm color tone, and selecting a cold color temperature pin 41, the light will present a cold color tone;
[0042] The user does not need to disassemble or modify the circuit of the lamp in a complex way, but only needs to install the color temperature short-circuit cap 61 on the corresponding color temperature pin 41, so as to easily switch different color temperatures, which simplifies the process of color temperature adjustment and facilitates the user to adjust the appropriate light source color tone according to the environmental requirements.
[0043] In the embodiment, the power short-circuit cap 51 and the color temperature short-circuit cap 61 can be installed through magnetic connection or quick plug mechanism, further simplifying the user operation and improving the adjustment efficiency.
[0044] Referring to Figure 3 and Figure 4 , the power module 3 and the color temperature module 4 are fixed at the opening 11 of the power box 1 through the mounting piece 7; the mounting piece 7 includes the control board 71 and the mounting bracket 72, and the power module 3 and the color temperature module 4 are installed on the control board 71, that is, the power pin 31 and the color temperature pin 41 are installed on the control board 71;
[0045] The control board 71 is installed on the mounting bracket 72, and the mounting bracket 72 is installed in the power box 1; in the embodiment, the mounting bracket 72 is composed of a first bracket 73 and a second bracket 74, the first bracket 73 is fixed on the control board 71 through a first screw 75, the first bracket 73 is connected with the second bracket 74 through a second screw 76, and the second bracket 74 is fixed in the power box 1 through a third screw 77;
[0046] During installation, first, the control board 71 is fixed to the first support 73 through the first screw 75, ensuring that the control board 71 is firmly installed on the first support 73 and can withstand vibration and pressure during module operation, then the first support 73 and the second support 74 are connected through the second screw 76, ensuring stable combination between the first support 73 and the second support 74, and finally the third screw 77 is used to fix the second support 74 inside the power box 1, ensuring that all components do not move during operation; in this embodiment, the installation process between the control board 71, the first support 73, and the second support 74 can be exchanged in order.
[0047] Through the combination of multiple supports, the control board 71 and other elements can be kept stable inside the power box 1, avoiding problems such as loosening and poor contact during vibration or use, the multi-level connection design between the first support 73, the second support 74, and the power box 1 effectively distributes the bearing capacity and support force between each part, avoiding excessive load on a single connection point, improving the stability of the overall structure, and providing strong anti-shock ability, which can effectively resist the impact of the external environment on electrical equipment, and improve the long-term stable operation ability of the system.
[0048] In this embodiment, the power pins 31 and the color temperature pins 41 are both electrically connected to the control board 71, and the control board 71 is connected to the LED driving power source through the soldered conductive wire; the power module 3 controls the brightness of the LED module through different current paths, each power pin 31 provides a different current path, and adjusts the current flow to change the brightness of the LED module; the color temperature module 4 selects different color temperature paths through the color temperature pins 41 to switch different LED lamp color temperature outputs.
[0049] During operation, by installing the power short circuit cap 51 and the color temperature short circuit cap 61 on different power pins 31 and color temperature pins 41, different power paths and color temperature paths are switched, and the current and voltage signals transmitted by the power pins 31 and the color temperature pins 41 on the control board 71 are transmitted to the LED driving power source through the conductive wire, thereby adjusting the brightness and color temperature of the LED lamp on the PCB; through this electrical connection scheme, users can flexibly adjust the power and color temperature, so that the explosion-proof lamp can adapt to different lighting environments and needs, providing comfortable and efficient lighting effects, and this scheme meets the standard requirements of no electric spark and arc risk.
[0050] Referring to Figure 4 In this embodiment, the end cover 2 is provided with external threads, and the power box 1 is provided with internal threads on the side close to the opening 11, the end cover 2 enters the power box 1 through the opening 11, and the end cover 2 is installed on the power box 1 through the cooperation of the external threads and the internal threads;
[0051] In the installation, the user aligns the end cover 2 to the opening 11 of the power box 1, and after ensuring that the outer thread is connected to the inner thread, rotates the end cover 2 to firmly install it on the power box 1; the detachable design of the end cover 2 not only provides a convenient operation mode, but also ensures the explosion-proof performance of the lamp, avoiding the entry of external hazardous substances during the user adjustment process.
[0052] To ensure the tight seal between the end cover 2 and the power box 1, a sealing ring 8 is also installed on the end cover 2; in this embodiment, the sealing ring 8 is made of high-temperature-resistant and corrosion-resistant material to ensure long-term effective sealing in high-temperature or humid environments, preventing the entry of moisture, dust or corrosive substances into the interior of the lamp; the sealing ring 8 can fill the gap between the end cover 2 and the opening 11 of the power box 1, further enhancing the environmental resistance and reliability of the equipment.
[0053] The implementation principle of the embodiment of the present application is as follows: when the power or color temperature needs to be adjusted, the user first detaches the end cover 2 by rotating it, and after opening the power box 1, the power module 3 and the color temperature module 4 can be seen; the user selects and installs the power short-circuit cap 51 according to actual needs, which is sleeved on the required power pin 31, thereby adjusting the current path and changing the brightness of the LED lamp; the user continues to operate the color temperature module 4, selects the appropriate color temperature short-circuit cap 61 and installs it on the corresponding color temperature pin 41 to adjust the color temperature of the LED lamp;
[0054] After the adjustment is completed, the end cover 2 is reinstalled on the power box 1, and by rotating the end cover 2, it is fastened with the threaded connection in the power box 1, ensuring the sealing of the end cover 2 to maintain the continuity of the explosion-proof function; after the adjustment is completed, the LED lamp can provide brightness and color temperature according to actual needs, and if further adjustment of the power or color temperature is required, the user can adjust and maintain according to the same steps to ensure the optimal working state of the lamp;
[0055] The explosion-proof lamp of the present application can easily adjust the brightness and color temperature without complex circuit operation, meets different lighting needs, and the scheme meets the standard requirements of no electric spark and arc risk; at the same time, the sealing design of the end cover 2 ensures that the explosion-proof function is not affected, avoids the entry of external harmful substances, ensures safety, the stable structure and shock resistance of the lamp improve the reliability of long-term operation, and the application of the sealing ring 8 enhances environmental adaptability, prevents the entry of moisture and dust, prolongs the service life of the equipment, and optimizes the design operation convenience, maintenance efficiency and equipment stability.
[0056] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application, therefore: any equivalent changes made according to the structure, shape, principle of the present application shall be covered within the protection scope of the present application.
Claims
1. An explosion-proof lamp characterized by: The utility model provides a power box (1), LED module, power module (3) and color temperature module (4) are arranged in the power box (1), the LED module is electrically connected with the power module (3) and the color temperature module (4), the power box (1) is equipped with opening (11), the opening (11) is detachably connected with end cover (2);First switching piece (5) and second switching piece (6) are further included, the first switching piece (5) and the second switching piece (6) are detachably arranged and are used for adjusting the power of the power module (3) and the color temperature of the color temperature module (4) respectively.
2. The explosion-proof lamp of claim 1, wherein: The power module (3) includes a plurality of power pins (31), the first switching piece (5) includes a power short-circuit cap (51), and the power short-circuit cap (51) is used for sleeving on different power pins (31), so as to realize power adjustment.
3. The explosion-proof lamp of claim 2, wherein: The color temperature module (4) includes a plurality of color temperature pins (41), the second switching piece (6) includes a color temperature short-circuit cap (61), and the color temperature short-circuit cap (61) is used for sleeving on different color temperature pins (41), so as to realize color temperature adjustment.
4. The explosion-proof lamp of claim 3, wherein: The power module (3) and the color temperature module (4) are fixed at the opening (11) position of the power box (1) through a mounting piece (7).
5. The explosion-proof lamp of claim 4, wherein: The mounting piece (7) includes a control panel (71) and a mounting bracket (72), the power module (3) and the color temperature module (4) are mounted on the control panel (71), the mounting bracket (72) is mounted in the power box (1), and the control panel (71) is mounted on the mounting bracket (72).
6. The explosion-proof lamp of claim 5, wherein: The mounting bracket (72) includes a first bracket (73) and a second bracket (74), the control panel (71) is mounted on the first bracket (73) through a first screw (75), the first bracket (73) is mounted on the second bracket (74) through a second screw (76), and the second bracket (74) is mounted in the power box (1) through a third screw (77).
7. The explosion-proof lamp of claim 5, wherein: The LED module includes an LED driving power supply and a PCB board provided with a plurality of color temperature LED lamps, the LED driving power supply is electrically connected with the PCB board and is electrically connected with the power module (3) and the color temperature module (4).
8. The explosion-proof lamp of claim 7, wherein: The power pins (31) and the color temperature pins (41) are electrically connected with the control panel (71), a conductive wire is welded on the control panel (71), and the conductive wire is used for being electrically connected with the LED driving power supply.
9. The explosion-proof lamp of claim 1, wherein: The end cover (2) is provided with external threads, the opening (11) is provided with internal threads, and the end cover (2) is mounted on the power box (1) through cooperation of the external threads and the internal threads.
10. The explosion-proof lamp of claim 9, wherein: A sealing ring (8) is mounted on the end cover (2), and the sealing ring (8) abuts at the opening (11) of the power box (1).