Alloy casting electric furnace facilitating dumping
By using a hydraulic cylinder-driven control mechanism and a multi-point support structure, the problems of low efficiency and safety hazards associated with manual pouring in traditional electric furnaces for alloy casting have been solved. This has enabled a highly efficient and stable alloy casting process, improving the service life and safety of the equipment.
Patent Information
- Application Number
- CN202520644704.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-08
AI Technical Summary
The manual tilting of traditional electric furnaces for alloy casting is inefficient, unstable, and poses safety hazards, affecting production efficiency and product consistency, and also carries the risk of burns.
Design an electric furnace for alloy casting that is easy to tilt. It adopts a control mechanism driven by a hydraulic cylinder. The hydraulic cylinder pushes the rotating shaft and the fixed plate to tilt the furnace body. Combined with rubber buffer strips and multi-point support structure, the stability and safety of tilting are improved.
It improves the processing efficiency of alloy casting, enhances the stability and safety of the pouring process, reduces equipment wear and operational risks, and extends the service life and reset accuracy of the equipment.
Smart Images

Figure CN223954621U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to alloy processing technical field, concretely is an alloy casting electric furnace convenient to pour. BACKGROUND
[0002] In today's industrial manufacturing field, alloy casting as an important processing technology is widely used in automobile, aerospace, building and other industries, with the progress of science and technology and the development of industry, the requirement of alloy casting equipment is also higher and higher.
[0003] The traditional alloy casting electric furnace (usually refers to induction heating furnace) in the operation process, when alloy, that is, aluminum alloy, steel, nickel-based alloy, copper alloy and other various metals reach the required melting state in the electric furnace, the staff needs to manually operate the pouring mechanism of the electric furnace, and the molten alloy liquid is poured into the casting mold. Although the manual pouring method can meet the production requirements to a certain extent, the work efficiency of manual pouring is relatively low, which not only takes a long time, but also is easily affected by human factors such as operation proficiency and physical condition, resulting in unstable pouring process, affecting the production efficiency and consistency of the casting products. At the same time, manual pouring also has certain safety hazards. The temperature of the molten alloy liquid is very high. Once the operation is improper, it is easy to cause accidents such as scalding, which threatens the personal safety of the staff.
[0004] Therefore, in view of the above problems, the applicant needs to design an alloy casting electric furnace convenient to pour to solve the problems. CONTENT OF THE UTILITY MODEL
[0005] The utility model aims at providing an alloy casting electric furnace convenient to pour to solve the problems mentioned in the above background technology.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: an alloy casting electric furnace convenient to pour, including base,
[0007] It also includes: two support bins symmetrically arranged above the base, and an electric furnace body arranged between the opposite surfaces of the two support bins, a limiting groove is arranged on the support bin, a control mechanism for driving the electric furnace body to pour is arranged in the limiting groove, the control mechanism includes a hydraulic oil cylinder, a first bearing seat is fixedly arranged at the output end of the hydraulic oil cylinder, a rotating shaft is rotatably arranged in the first bearing seat, a fixed plate is arranged at the end of the rotating shaft away from the first bearing seat, the fixed plate is fixedly connected with the electric furnace body, a connecting piece is fixedly arranged at the end of the hydraulic oil cylinder away from the first bearing seat, a support rod is rotatably arranged on the connecting piece, a support seat is fixedly arranged on the support rod, a fixed seat is fixedly arranged on the support seat, and the fixed seat is fixedly connected with the base.
[0008] Furthermore, a linkage shaft is provided on the fixed plate, and a second bearing seat is rotatably provided on the outer side of the linkage shaft. A base is provided below the second bearing seat, and a support column is fixedly provided below the base, and the support column is fixedly connected to the fixed base.
[0009] Furthermore, a reinforcing block is fixedly provided on the bottom surface of the base, and the reinforcing block is fixedly connected to the support column.
[0010] Furthermore, a reinforcing seat is provided on the first bearing housing, and a fixing screw is installed on the reinforcing seat, with one end of the fixing screw penetrating the reinforcing seat and extending threadedly into the interior of the first bearing housing.
[0011] Furthermore, a buffer strip is fixedly installed below the electric furnace body, and a support block is fixedly installed on the top surface of the base, with the support block being compatible with the buffer strip.
[0012] Furthermore, the buffer strip is made of rubber.
[0013] Compared with the prior art, the beneficial effects of this utility model are: the easy-to-pour alloy casting electric furnace utilizes a hydraulic cylinder for easy pouring, thereby improving the processing efficiency of alloys, as detailed below:
[0014] When this easy-to-pour alloy casting electric furnace is in use, after the material in the crucible inside the furnace has melted and needs to be poured, the hydraulic cylinder is activated. The hydraulic cylinder will push the first bearing seat to move, and the movement of the first bearing seat will drive the rotating shaft to move. Under the action of the support rod and connecting parts, the hydraulic cylinder will drive the rotating shaft to move and rotate, and the movement and rotation of the rotating shaft will drive the fixed plate to move and rotate. The movement and rotation of the fixed plate will drive the furnace body to move and rotate along the linkage shaft, which will facilitate the pouring of molten metal and thus improve the processing efficiency of the alloy. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;
[0016] Figure 2 This is a three-dimensional structural diagram of the control mechanism of this utility model;
[0017] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A;
[0018] Figure 4 This utility model Figure 2 Enlarged structural diagram at point B.
[0019] As shown in the figure: 1, base; 2, control mechanism; 10, support bin; 11, limiting groove; 12, electric furnace body; 13, buffer strip; 14, supporting block; 20, hydraulic oil cylinder; 21, first bearing seat; 22, rotating shaft; 23, fixed plate; 24, linkage shaft; 25, second bearing seat; 26, base; 27, support column; 28, reinforcing block; 29, connecting piece; 210, reinforcing seat; 211, fixing screw; 290, support rod; 291, support seat; 292, fixed seat. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0021] As Figures 1-4 shown, a kind of alloy casting electric furnace convenient to pour of the utility model, including base 1, still include: two support bins 10 being symmetrically arranged in the upper of base 1, and two support bins 10 are provided with electric furnace body 12 between opposite surface, limiting groove 11 is provided on support bin 10, and limiting groove 11 is provided with control mechanism 2 for driving electric furnace body 12 to pour in the inside, control mechanism 2 includes hydraulic oil cylinder 20, and the output end of hydraulic oil cylinder 20 is fixedly provided with first bearing seat 21, rotating shaft 22 is rotatably arranged in the inside of first bearing seat 21, fixed plate 23 is provided on the end of rotating shaft 22 away from first bearing seat 21, and fixed plate 23 is fixedly connected with electric furnace body 12, connecting piece 29 is fixedly provided on the end of hydraulic oil cylinder 20 away from first bearing seat 21, support rod 290 is rotatably arranged on connecting piece 29, and support rod 290 is fixedly provided with support seat 291, fixed seat 292 is fixedly provided on support seat 291, and fixed seat 292 is fixedly connected with base 1.
[0022] The fixed plate 23 is provided with a linkage shaft 24, and the outer side of the linkage shaft 24 is rotatably provided with a second bearing seat 25, the lower side of the second bearing seat 25 is provided with a base 26, the lower side of the base 26 is fixedly provided with a support column 27, and the support column 27 is fixedly connected with the fixed seat 292. Through the cooperation structure of the linkage shaft 24 and the second bearing seat 25, multi-point linkage support can be formed during the tilting of the electric furnace body 12, the stress pressure of the rotating shaft 22 is dispersed, and the stability and controllability of the tilting action are further enhanced through the vertical connection of the base 26 and the support column 27, the mechanical wear caused by single-point stress is reduced, the service life of the equipment is prolonged, the bottom surface of the base 26 is fixedly provided with a reinforcing block 28, and the reinforcing block 28 is fixedly connected with the support column 27. By triangular or trapezoidal reinforcement of the connection area between the base 26 and the support column 27, the anti-deformation ability and the bearing strength of the support structure are significantly improved. Especially in high-frequency tilting operation or large-capacity molten metal load, the connection part can be effectively prevented from loosening or breaking due to long-term stress concentration, and the safety of the equipment operation is ensured.
[0023] The first bearing seat 21 is provided with a reinforcing seat 210, and the reinforcing seat 210 is provided with a fixed screw 211, one end of the fixed screw 211 penetrates through the reinforcing seat 210 and is screwed into the inside of the first bearing seat 21. Through the detachable mechanical reinforcement, the rigid connection between the output end of the hydraulic cylinder 20 and the first bearing seat 21 is realized, and the bearing seat can be quickly disassembled, calibrated and maintained at a later stage. At the same time, the problem of difficult maintenance caused by traditional welding fixation is avoided, and the structural strength and operational convenience are considered.
[0024] The lower side of the electric furnace body 12 is fixedly provided with a buffer strip 13, the top surface of the base 1 is fixedly provided with a support block 14, and the support block 14 is matched with the buffer strip 13. The material of the buffer strip 13 is rubber. The high elasticity of the rubber material is used to absorb the impact energy generated at the end of the tilting action when the electric furnace body 12 is reset, so as to reduce the noise and structural damage caused by the direct collision of metal parts. At the same time, the matching design of the support block 14 can accurately limit the buffer stroke, avoid the reset deviation of the electric furnace body 12, and significantly improve the reset accuracy and long-term use reliability of the equipment through the double protection mechanism.
[0025] Working principle: when the alloy casting electric furnace is used, after the material in the crucible inside the electric furnace body 12 is melted, the hydraulic cylinder 20 is started when it needs to be poured, the hydraulic cylinder 20 will push the first bearing seat 21 to move, the first bearing seat 21 will drive the rotating shaft 22 to move, under the action of the support rod 290 and the connecting piece 29, the hydraulic cylinder 20 will drive the rotating shaft 22 to move and rotate, the rotating shaft 22 will move and rotate to drive the fixed plate 23 to move and rotate, the fixed plate 23 will move and rotate to drive the electric furnace body 12 to move and rotate along the linkage shaft 24, which will facilitate the pouring of the molten liquid, thereby improving the processing efficiency of the alloy.
[0026] The above is the ideal embodiment according to the present application, and the above description can be changed and modified without departing from the technical idea of the present application. The technical scope of the present application is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims
1. An alloy electric furnace for casting facilitating pouring, comprising a base (1), characterized in that Further comprising: Two support bins (10) symmetrically arranged above the base (1), and an electric furnace body (12) is arranged between the opposite faces of the two support bins (10), a limiting groove (11) is arranged on the support bin (10), and a control mechanism (2) for driving the electric furnace body (12) to pour is arranged inside the limiting groove (11), the control mechanism (2) comprises a hydraulic oil cylinder (20), a first bearing seat (21) is fixedly arranged at the output end of the hydraulic oil cylinder (20), a rotating shaft (22) is rotatably arranged inside the first bearing seat (21), a fixed plate (23) is arranged at the end of the rotating shaft (22) away from the first bearing seat (21), the fixed plate (23) is fixedly connected with the electric furnace body (12), a connecting piece (29) is fixedly arranged at the end of the hydraulic oil cylinder (20) away from the first bearing seat (21), a support rod (290) is rotatably arranged on the connecting piece (29), a support seat (291) is fixedly arranged on the support rod (290), and a fixed seat (292) is fixedly arranged on the support seat (291) and fixedly connected with the base (1).
2. The electric furnace for alloy casting that facilitates pouring according to claim 1, characterized in that: A linkage shaft (24) is arranged on the fixed plate (23), a second bearing seat (25) is rotatably arranged on the outer side of the linkage shaft (24), a base (26) is arranged below the second bearing seat (25), a support column (27) is fixedly arranged below the base (26), and the support column (27) is fixedly connected with the fixed seat (292).
3. An electric furnace for alloy casting facilitating pouring according to claim 2, characterized in that: A reinforcing block (28) is fixedly arranged on the bottom surface of the base (26), and the reinforcing block (28) is fixedly connected with the support column (27).
4. The electric furnace for alloy casting that facilitates pouring according to claim 1, characterized in that: A reinforcing seat (210) is arranged on the first bearing seat (21), a fixing screw (211) is mounted on the reinforcing seat (210), and one end of the fixing screw (211) penetrates through the reinforcing seat (210) and threadedly extends into the first bearing seat (21).
5. The electric furnace for alloy casting facilitating pouring as claimed in claim 1 wherein: A buffer strip (13) is fixedly arranged below the electric furnace body (12), a support block (14) is fixedly arranged on the top surface of the base (1), and the support block (14) is matched with the buffer strip (13).
6. An electric furnace for alloy casting facilitating pouring according to claim 5, characterized in that: The material of the buffer strip (13) is rubber.