Stress performance detection equipment for building steel
By combining infrared and electromagnet design, the bending process of steel plates can be monitored in real time, solving the problem that it is difficult to accurately capture slight bending by manual observation in existing technologies, and realizing the automation and high efficiency and accuracy of the stress performance testing of building steel.
Patent Information
- Application Number
- CN202423074382.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Existing equipment for testing the stress performance of building steel relies on manual visual observation of the bending of steel plates, which makes it difficult to accurately capture slight bending and affects the accuracy of the test.
The system employs a combination of infrared transmitters and receivers to monitor the bending process of the steel plate in real time. The controller records the pressure values from the pressure sensor, and the electromagnet automatically monitors the degree of bending of the steel plate, reducing human intervention and subjective errors.
It enables continuous and accurate recording of the stress conditions on steel, improving testing efficiency and accuracy, and reducing the risk of human error.
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Figure CN223955334U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to steel performance detection technical field, concretely relates to a stress performance detection equipment of building steel. BACKGROUND
[0002] In the field of construction, steel is an indispensable structural material, and its stress performance is decisive for ensuring the safety, stability and durability of buildings. Therefore, accurate and comprehensive detection of the stress performance of building steel is a key link to ensure construction quality and safety. Traditionally, the stress performance of building steel is mainly detected by mechanical testing methods such as tensile test and bending test. These methods can intuitively reflect some basic mechanical properties of steel to a certain extent, but also expose a series of limitations, including complex testing process, incomplete data collection, limited testing precision and strong subjectivity in result interpretation.
[0003] For example, a building steel stress performance detection device (application number: 202122756583.9) disclosed in a Chinese patent improves detection accuracy by integrating a resistance strain sensor, which is undoubtedly a major manifestation of technological progress. The resistance strain sensor can accurately measure the slight strain of steel during the stress process, providing more detailed data support for the evaluation of steel mechanical properties. However, despite the improvement in accuracy, there are still deficiencies. Specifically, the device still relies on manual visual observation of the bending of the steel plate during the detection process, which often makes it difficult to accurately capture the slight bending of the steel plate, thereby affecting the accuracy and reliability of the detection
[0004] In view of this, the utility model is improved and optimized based on the existing steel performance detection equipment, and a building steel stress performance detection device is developed. UTILITY MODEL CONTENTS
[0005] TECHNICAL PROBLEM SOLVED
[0006] To solve the above-mentioned shortcomings of the prior art, the utility model provides a building steel stress performance detection device, which can effectively solve the problem of the need for manual visual observation of the bending of the steel plate, which often makes it difficult to accurately capture the slight bending of the steel plate, affecting the accuracy of the detection.
[0007] TECHNICAL SCHEME
[0008] To achieve the above purpose, the utility model is implemented by the following technical scheme:
[0009] The utility model provides a building steel stress performance detection device, comprising:
[0010] Supporting rods and a base plate, the supporting rods are provided in two groups, and the two groups of supporting rods are respectively installed at the left and right ends of the base plate;
[0011] A jacket is fixedly installed at the upper end of the supporting rod;
[0012] A driving component is installed at the center position of the upper surface of the base plate;
[0013] A force receiving plate is fixedly installed at the upper end of the driving component;
[0014] A pressure sensor is installed at the upper end of the force receiving plate;
[0015] A top plate is provided at the upper position of the pressure sensor;
[0016] Vertical rods are provided in two groups, and the two groups of vertical rods are respectively fixedly installed at the edge-approaching positions of the upper surface of the base plate, and the two groups of vertical rods are respectively installed at the front and rear ends opposite to the driving component;
[0017] Infrared emission heads are provided in multiple groups, the infrared emission heads are installed on the vertical rods of one group, and the multiple groups of infrared emission heads are vertically and equidistantly arranged;
[0018] The number of infrared receiving heads corresponds to the number of infrared emission heads, and the multiple groups of infrared receiving heads are installed on the vertical rods of the other group, and the infrared receiving heads are correspondingly arranged with the infrared emission heads;
[0019] A sliding mechanism is installed in the base plate, and the sliding mechanism is used to control the two groups of supporting rods to simultaneously approach or move away from each other.
[0020] Further, the sliding mechanism comprises:
[0021] A gear is rotatably installed in the base plate;
[0022] Rack plates are provided in two groups, and the two groups of rack plates are respectively meshingly connected at the front and rear ends of the gear, and each group of rack plates is fixedly connected with the corresponding supporting rod;
[0023] A movable slot is formed in the upper surface of the supporting rod, and the rack plate is arranged in the movable slot.
[0024] Further, it comprises:
[0025] A scale line is printed at the position of the movable slot of the base plate;
[0026] An indicating head is installed at the lower end-approaching position of the side surface of the supporting rod, and the indicating head is used to move along the scale line.
[0027] Further comprising:
[0028] A fixed block fixedly installed between the indicating head and the supporting rod;
[0029] A movable cavity opened in the lower end surface of the fixed block;
[0030] An electromagnet installed at the upper end inner wall position of the movable cavity;
[0031] A permanent magnet arranged at the lower position of the electromagnet;
[0032] A mark piece fixedly installed at the lower end of the permanent magnet, and the initial position of the mark piece is located in the movable cavity.
[0033] Further comprising:
[0034] A lug block fixedly installed at the left and right ends of the permanent magnet;
[0035] A spring, the lower end of which is fixedly connected with the lug block, and the upper end of which is fixedly connected with the upper end inner wall of the movable cavity.
[0036] Further comprising:
[0037] A hole groove hole penetratingly opened in the stress plate, and the hole groove hole is arranged in two groups at the front and rear end positions of the stress plate;
[0038] A limiting column movably arranged in the hole groove hole, and the upper end of the limiting column is fixedly connected with the top plate.
[0039] Further comprising:
[0040] A bolt column penetratingly arranged in the upper end wall of the clamping sleeve, and the bolt column is threadedly connected with the clamping sleeve;
[0041] A rotating disc fixedly installed at the upper end of the bolt column.
[0042] Further comprising:
[0043] A controller installed on the upper surface of the base plate, and the controller is electrically connected with the infrared emitter, the infrared receiver, the pressure sensor and the electromagnet respectively.
[0044] Further, the driving component is a gas cylinder.
[0045] Further, the outer surface of the rotating disc is wrapped with a layer of anti-skid rubber.
[0046] Beneficial effects
[0047] The technical scheme provided by the utility model has the following beneficial effects compared with the known prior art:
[0048] (1)The utility model discloses a combination of infrared emitter and infrared receiver, realizes real-time monitoring of the steel plate bending process, whenever the steel plate bends to block the infrared signal, the controller records the pressure value received by the current pressure sensor, and the design ensures that the stress condition of the steel can be continuously and accurately recorded in the whole bending process, providing a solid foundation for subsequent data analysis and performance evaluation, and greatly reducing the influence of manual intervention and subjective judgment through automatic control, controller dynamic record data, improve the detection efficiency and accuracy, and reduce the risk of human error.
[0049] (2)The utility model discloses a combination of infrared emitter and infrared receiver, can monitor the position of the steel plate in real time during the bending process, whenever the bent steel plate passes, the controller triggers the electromagnet to be electrified for a short time, thereby realizing continuous and automatic monitoring and recording of the bending degree of the steel plate, which greatly improves the detection efficiency and accuracy and reduces the subjective error of manual monitoring. BRIEF DESCRIPTION OF DRAWINGS
[0050] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description. Obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creative labor.
[0051] Figure 1 It is the overall structure appearance view of the utility model;
[0052] Figure 2 It is the structure schematic view of the infrared receiver of the utility model;
[0053] Figure 3 It is the display diagram of the sliding mechanism of the utility model;
[0054] Figure 4 It is the split view of the stress plate and the top plate of the utility model;
[0055] Figure 5 It is the section view of the fixed block inside the utility model.
[0056] The labels in the diagram represent: 1. Support rod; 2. Clip; 3. Vertical rod; 4. Infrared transmitter; 5. Infrared receiver; 6. Drive component; 7. Force plate; 8. Pressure sensor; 9. Top plate; 10. Limiting post; 11. Hole / slot; 12. Movable slot; 13. Rack plate; 14. Gear; 15. Fixing block; 16. Indicator; 17. Scale line; 18. Electromagnet; 19. Permanent magnet; 20. Lug block; 21. Spring; 22. Marker; 23. Movable cavity; 24. Bolt post; 25. Rotating disk; 26. Controller; 27. Base plate; 28. Steel plate. Detailed Implementation
[0057] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0058] The present invention will be further described below with reference to the embodiments.
[0059] Example: Figures 1 to 5 As shown, a stress performance testing device for building steel includes a support rod 1 and a base plate 27. Two sets of support rods 1 are installed at the left and right ends of the base plate 27, respectively. A clamp 2 is fixedly installed on the upper end of the support rod 1. A driving component 6 is installed at the center of the upper surface of the base plate 27. A force-bearing plate 7 is fixedly installed on the upper end of the driving component 6. A pressure sensor 8 is installed on the upper end of the force-bearing plate 7. A top plate 9 is positioned above the pressure sensor 8. A vertical rod 3 is also included. There are two sets of vertical rods 3, which are fixedly installed on the upper surface of the base plate 27 near the edge. The two sets of vertical rods 3 are installed at the front and rear ends facing the drive component 6. There are multiple sets of infrared emitters 4, which are installed on one set of vertical rods 3 and are vertically equidistant. There are multiple sets of infrared receivers 5, which correspond to the number of infrared emitters 4. The infrared receivers 5 are installed on the other set of vertical rods 3 and are correspondingly set with the infrared emitters 4.
[0060] The sliding mechanism is installed in the base plate 27, and is used to control the two groups of support rods 1 to move close to or away from each other; the sliding mechanism comprises a gear 14 rotatably installed inside the base plate 27; two sets of rack plates 13, which are respectively connected to the front and rear ends of the gear 14 in a meshing manner, and each set of rack plates 13 is fixedly connected with the corresponding support rod 1; and a movable groove 12 formed in the upper surface of the support rod 1, and the rack plate 13 is arranged in the movable groove 12;
[0061] A bolt column 24 is arranged through the upper end wall of the sleeve 2 and is threadedly connected with the sleeve 2; a rotating disc 25 is fixedly installed at the upper end of the bolt column 24; the driving component 6 is a cylinder, and a controller 26 is installed on the upper surface of the base plate 27 and is electrically connected with the infrared emitter 4, the infrared receiver 5, the pressure sensor 8 and the electromagnet 18.
[0062] When the steel plate 28 needs to be tested, one of the support rods 1 is first pushed to slide left and right in the movable groove 12, and the support rod 1 drives the corresponding rack plate 13 to move when moving, and the rack plate 13 drives the meshing gear 14 to rotate when moving, and the gear 14 drives the other set of rack plates 13 to move when rotating, and the gear 14 can drive the two sets of rack plates 13 to move in opposite directions, that is, one rack plate 13 moves to the left, and the other rack plate 13 moves to the right at the same time, and the movement of the rack plate 13 drives the two sets of support rods 1 to move close to or away from each other, and when the two sets of support rods 1 are adjusted to the appropriate position, the two ends of the steel plate 28 are inserted into the corresponding sleeves 2, and then the rotating disc 25 is twisted to drive the bolt column 24 to rotate, and finally the bolt column 24 abuts against the steel plate 28 to complete the fixation of the steel plate 28, at this time the driving component 6 is started, because the driving component 6 is a cylinder, the cylinder drives the stressed plate 7 and the top plate 9 to move upward, at this time the top plate 9 presses the pressure sensor 8, and finally the steel plate 28 is bent upward, and the bending degree gradually increases, and the distance between the left and right ends of the steel plate 28 decreases when bending, at this time the steel plate 28 drives the two sets of support rods 1 to move close to each other, and when the steel plate 28 is bent through the first set of infrared emitter 4 and infrared receiver 5, the transmission signal between the infrared emitter 4 and the infrared receiver 5 is blocked, at this time the controller 26 records the pressure value of the pressure sensor 8, and as the top plate 9 gradually rises, the steel plate 28 is gradually bent, and the controller 26 records the pressure value of the pressure sensor 8 in turn as the steel plate 28 passes through each set of infrared emitter 4 and infrared receiver 5 in turn, and the interval between the multiple sets of infrared emitter 4 and infrared receiver 5 is small, so that even a slight change of the steel plate 28 can be detected, and the detection accuracy is improved.
[0063] In some embodiments of the utility model, scale line 17, scale line 17 is printed at the position corresponding to movable slot 12 of base plate 27;Indicator head 16, indicator head 16 is installed at the side surface of support rod 1 near the lower end position, and indicator head 16 is used to move along scale line 17.
[0064] Through the above technical scheme, when moving, support rod 1 drives indicator head 16 to move, and indicator head 16 slides on scale line 17, scale line 17 is printed with length values, when indicator head 16 indicates which value on scale line 17, it represents the distance between the two ends of steel plate 28 at this time, when the length of steel plate 28 is known, when moving support rod 1, by observing indicator head 16, two groups of support rods 1 can be quickly adjusted to the appropriate position.
[0065] In some embodiments of the utility model, fixed block 15, fixed block 15 is fixedly installed between indicator head 16 and support rod 1;Movable cavity 23, movable cavity 23 is arranged at the lower end surface of fixed block 15;Electromagnet 18, electromagnet 18 is installed at the upper end inner wall position of movable cavity 23;Permanent magnet block 19, permanent magnet block 19 is arranged below electromagnet 18;Marking member 22, marking member 22 is fixedly installed at the lower end of permanent magnet block 19, and the initial position of marking member 22 is located in movable cavity 23;Lug block 20, lug block 20 is fixedly installed on the left and right of permanent magnet block 19;Spring 21, the lower end of spring 21 is fixedly connected with lug block 20, and the upper end of spring 21 is fixedly connected with the upper end inner wall of movable cavity 23.
[0066] Through the above technical scheme, when steel plate 28 is bent upwards, two groups of support rods 1 approach each other, and indicator head 16 also moves, when the bent steel plate 28 passes through each group of infrared emitter head 4 and infrared receiver head 5, controller 26 controls electromagnet 18 to be electrified for a short time, electromagnet 18 generates magnetism after being electrified, and the magnetic repulsion force generated by electromagnet 18 pushes permanent magnet block 19 to move downwards, permanent magnet block 19 pushes marking member 22 to stretch out from movable cavity 23, marking member 22 makes a mark on scale line 17, marking member 22 can be a marking pen or a seal with ink pad, and permanent magnet block 19 moves downwards to pull spring 21, after electromagnet 18 is deenergized, spring 21 resets to drive permanent magnet block 19 to move upwards, at this time, marking member 22 retracts into movable cavity 23, and the design can realize continuous and automatic monitoring and recording of the bending degree of steel plate 28, which greatly improves the detection efficiency and accuracy and reduces the subjective error of manual monitoring.
[0067] In some embodiments of the utility model, hole groove hole 11, hole groove hole 11 is set up on the force plate 7, hole groove hole 11 is set up at the front and rear two end positions of force plate 7 respectively for two groups; limit post 10, limit post 10 is movably arranged in hole groove hole 11, and the upper end of limit post 10 is fixedly connected with top plate 9
[0068] Through the above technical scheme, limit post 10 can move in hole groove hole 11, so that the limiting of top plate 9 is realized, and it is guaranteed that top plate 9 can effectively extrude pressure sensor 8.
[0069] In some embodiments of the utility model, the outer surface of the rotating disc 25 is wrapped with a layer of anti-skid rubber.
[0070] Through the above technical scheme, the problem of slipping can be avoided when the rotating disc 25 is twisted through the wrapped sliding rubber.
[0071] The above embodiments are only used to illustrate the technical scheme of the utility model, and not to limit it; although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical scheme recorded in the foregoing embodiments can still be modified, or some technical features can be replaced equivalently; and these modifications or replacements will not make the essence of the corresponding technical scheme deviate from the protection scope of the technical scheme of each embodiment of the utility model.
Claims
1. A device for detecting the stress performance of a building steel material, characterized by, It includes: Supporting rod (1) and base plate (27), the supporting rod (1) is provided with two groups, and the two groups of supporting rod (1) are respectively installed at the left and right ends of the base plate (27); Jacket (2), the jacket (2) is fixedly installed at the upper end of the supporting rod (1); Driving component (6), the driving component (6) is installed at the center position of the upper surface of the base plate (27); Force plate (7), the force plate (7) is fixedly installed at the upper end of the driving component (6); Pressure sensor (8), the pressure sensor (8) is installed at the upper end of the force plate (7); Top plate (9), the top plate (9) is arranged at the upper position of the pressure sensor (8); Vertical rod (3), the vertical rod (3) is provided with two groups, and the two groups of vertical rod (3) are respectively fixedly installed at the edge position of the upper surface of the base plate (27), and the two groups of vertical rod (3) are respectively installed at the front and rear ends of the driving component (6); Infrared emitter head (4), the infrared emitter head (4) is provided with multiple groups, the infrared emitter head (4) is installed on one of the vertical rod (3), and multiple groups of infrared emitter head (4) are vertically equidistantly arranged; Infrared receiver head (5), the number of infrared receiver head (5) corresponds to the number of infrared emitter head (4), and multiple groups of infrared receiver head (5) are installed on the other vertical rod (3), and the infrared receiver head (5) is correspondingly arranged with the infrared emitter head (4); Sliding mechanism, the sliding mechanism is installed in the base plate (27), and the sliding mechanism is used for controlling two groups of supporting rod (1) to be close or far away at the same time.
2. The stress performance testing apparatus for a building steel material according to claim 1, wherein The sliding mechanism comprises: Gear (14), the gear (14) is rotatably installed in the inside of the base plate (27); Rack plate (13), the rack plate (13) is provided with two groups, and the two groups of rack plate (13) are respectively engagedly connected at the front and rear ends of the gear (14), and each group of rack plate (13) is fixedly connected with the corresponding supporting rod (1); Movable groove (12), the movable groove (12) is formed in the upper surface of the supporting rod (1), and the rack plate (13) is arranged in the movable groove (12).
3. The building steel stress performance detection equipment according to claim 2, characterized in that, It includes: Scale line (17), the scale line (17) is printed at the position corresponding to the movable groove (12) of the base plate (27); Indication head (16), the indication head (16) is installed at the side surface of the supporting rod (1) near the lower end position, and the indication head (16) is used for moving along the scale line (17).
4. The building steel stress performance detection equipment according to claim 3, characterized in that, It includes: Fixed block (15), the fixed block (15) is fixedly installed between the indication head (16) and the supporting rod (1); Movable cavity (23), the movable cavity (23) is formed in the lower end surface of the fixed block (15); Electromagnet (18), the electromagnet (18) is installed at the upper end inner wall position of the movable cavity (23); Permanent magnet block (19), the permanent magnet block (19) is arranged below the electromagnet (18); Mark piece (22), the mark piece (22) is fixedly installed at the lower end of the permanent magnet block (19), and the initial position of the mark piece (22) is located in the movable cavity (23).
5. The apparatus for testing the stress performance of a building steel material according to claim 4, wherein It includes: The hanging lug block (20) is fixedly installed at the left and right ends of the permanent magnet block (19); The lower end of the spring (21) is fixedly connected with the hanging lug block (20), and the upper end of the spring (21) is fixedly connected with the inner wall of the upper end of the movable cavity (23).
6. The apparatus for testing the stress performance of a building steel material according to claim 5, wherein It comprises: The hole groove hole (11) is provided on the stress plate (7), and the hole groove hole (11) is provided in two groups at the front and rear ends of the stress plate (7); The limiting column (10) is movably arranged in the hole groove hole (11), and the upper end of the limiting column (10) is fixedly connected with the top plate (9).
7. The apparatus for testing the stress performance of a building steel material according to claim 6, wherein It comprises: The bolt column (24) is provided on the upper end wall of the clamping sleeve (2), and the bolt column (24) is threadedly connected with the clamping sleeve (2); The rotating disc (25) is fixedly installed on the upper end of the bolt column (24).
8. The apparatus for testing the stress performance of a building steel material according to claim 7, wherein It comprises; The controller (26) is installed on the upper surface of the base plate (27), and the controller (26) is electrically connected with the infrared emitter (4), the infrared receiver (5), the pressure sensor (8) and the electromagnet (18) respectively.
9. The building steel stress performance detection device according to claim 1, characterized in that, The driving component (6) is a gas cylinder.
10. The apparatus for testing the stress performance of a building steel material according to claim 8, wherein The outer surface of the rotating disc (25) is wrapped with a layer of anti-skid rubber.
Citation Information
Patent Citations
Stress performance detection equipment for building steel
CN216525218U