Automatic density detection device for disc-shaped ceramic product
By designing an automatic density detection device, which utilizes components such as an electronic scale, adjusting block, digital height gauge, and through-beam laser sensor, the density of disc-shaped ceramic products is automatically measured, solving the problem of long detection time in traditional methods and achieving efficient and accurate density detection.
Patent Information
- Application Number
- CN202520528805.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-25
AI Technical Summary
Traditional testing methods are time-consuming for density testing of disc-shaped zirconia ceramic blocks, making it difficult to meet high-precision requirements.
Design an automatic density detection device that includes an electronic scale, adjusting block, drive assembly, digital height gauge, through-beam laser sensor, display, and alarm. The device automatically measures the product's weight, diameter, and height, calculates the density using EXCEL, and issues an alarm.
It enables rapid and accurate detection of the density of disc-shaped ceramic products, reducing manual operation time and improving detection efficiency and accuracy.
Smart Images

Figure CN223955373U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ceramic product detection device technical field, especially discloses a kind of automatic density detection devices of disc-shaped ceramic products. BACKGROUND
[0002] In the production process of disc-shaped zirconia ceramic block product, due to product characteristics, strict process inspection is required during processing, and the key control index of process inspection is product density. In order to ensure high level control of product quality and prevent defective products from entering subsequent processes, the accuracy of actual density testing is required.
[0003] When detecting disc-shaped zirconia ceramic block product, the traditional detection method is to take out the disc-shaped zirconia ceramic block required for detection, and the worker measures the diameter and thickness by vernier caliper. In order to obtain the required data, a large amount of time is required. Therefore, the present application provides an automatic density detection device for disc-shaped ceramic products to solve the above problems. UTILITY MODEL CONTENTS
[0004] The utility model aims to provide an automatic density detection device for disc-shaped ceramic products to solve the problems raised in the background art.
[0005] To achieve the above object, the utility model provides the following technical scheme: an automatic density detection device for disc-shaped ceramic products, comprising:
[0006] a base;
[0007] an electronic scale, disposed on the top of the base, for measuring the weight of the product;
[0008] an adjusting block, disposed on the top of the base, with a driving assembly at the bottom for moving the adjusting block;
[0009] a digital height gauge, disposed on the top of the base, for measuring the height of the product;
[0010] a pair of laser sensors, disposed on the top of the base, for measuring the diameter of the product;
[0011] a display, disposed on one side of the base;
[0012] an alarm, disposed on one side of the base.
[0013] Preferably, the horizontal cross-section of the adjusting block is L-shaped, and the adjusting block is used to adjust the position of the product.
[0014] Preferably, the driving assembly comprises:
[0015] The penetrating rod is fixedly connected to the bottom end of the adjusting block;
[0016] The sliding block is fixedly connected to the bottom end of the penetrating rod, and the top of the sliding block is provided with a limiting piece for limiting rotation of the sliding block;
[0017] The bidirectional screw rod is threadedly connected to the middle part of the sliding block.
[0018] Preferably, the middle part of the base is provided with a cavity, the sliding block is threadedly connected to the inside of the cavity, and the bidirectional screw rod is threadedly connected to the inner wall on one side of the cavity.
[0019] Preferably, the inner wall at the top end of the cavity is provided with a penetrating hole, and the penetrating rod is threadedly connected to the inside of the penetrating hole.
[0020] Preferably, the limiting piece comprises a limiting rod threadedly connected to the top of the sliding block, and the two ends of the limiting rod are fixedly connected to the inner walls on the two sides of the cavity.
[0021] Preferably, one side of the base is fixedly connected with a motor, and the bidirectional screw rod is fixedly connected to the output end of the motor.
[0022] The technical effects and advantages of the present application are as follows:
[0023] The electronic scale, the adjusting block, the driving assembly, the digital height gauge, the reflection laser sensor, the display and the alarm are designed, when the data of the product needs to be measured, the product is placed on the top of the electronic scale, then the two adjusting blocks are driven by the driving assembly to move to one side of the product, and the product is pushed to the required position, then the height and the diameter of the product are automatically measured by the digital height gauge and the reflection laser sensor, so that the time spent by the workers during detection is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a whole three-dimensional structure schematic view of the present application.
[0025] Figure 2 It is a top view structure schematic view of the present application.
[0026] Figure 3 It is a driving assembly sectional view structure schematic view of the present application.
[0027] Figure 4 It is a three-dimensional structure schematic view of the adjusting block of the present application.
[0028] In the figure: 1, base; 2, electronic scale; 3, adjusting block; 4, digital height gauge; 5, reflection laser sensor; 6, display; 7, alarm; 8, driving assembly; 801, motor; 802, limiting rod; 803, bidirectional screw rod; 804, cavity; 805, penetrating rod; 806, sliding block; 807, penetrating hole. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the protection scope of the utility model.
[0030] The utility model provides a kind of Figures 1-4 As shown in the figure.
[0031] Embodiment one:
[0032] A kind of automatic density detection device of disc ceramic product, comprising:
[0033] Base 1;
[0034] Electronic scale 2, electronic scale 2 is set in the top of base 1, and electronic scale 2 is used to measure the weight of product;
[0035] Adjusting block 3, adjusting block 3 is set in the top of base 1, and the bottom of adjusting block 3 is provided with driving assembly 8 for moving the position of adjusting block 3;
[0036] Digital height gauge 4, digital height gauge 4 is set in the top of base 1, and digital height gauge 4 is used to measure product height;
[0037] Reflection laser sensor 5, reflection laser sensor 5 is set in the top of base 1, and reflection laser sensor 5 is used to measure the diameter of product;
[0038] Display 6, display 6 is set in the side of base 1;
[0039] Alarm 7, alarm 7 is set in the side of base 1.
[0040] Specifically, the horizontal transverse section of adjusting block 3 is set as L shape, and adjusting block 3 is used to adjust the position of product.
[0041] It needs to be explained that the electronic scale 2 is set to be consistent with the working principle of the weighing scale with model ACS-D6, in use, the product is placed on the top of the electronic scale 2, and the weight information of the product is obtained through the electronic scale 2; the number of the adjusting blocks 3 is set to be two, the shapes are consistent, the included angle between the two sides is ninety degrees, in use, the adjusting blocks 3 are moved by the driving assembly 8, when the product is placed on the top of the electronic scale 2, the adjusting blocks 3 are moved to the side of the product by the driving assembly 8, the product is pushed to move by the two adjusting blocks 3, so that the center of each measured product is in the same position; the digital height gauge 4 is set to be consistent with the working principle of the digital height gauge with model HDM-30AX, in use, it is used to measure the height of the product, the digital height gauge 4 is electrically connected with the input end of the display 6, in use, the result detected by the digital height gauge 4 is input to the display 6; the alarm 7 is set to be the existing sound and light alarm, the receiving end of the alarm 7 is electrically connected with the control end of the display 6, in use, the display 6 is used to control the alarm 7 to issue an alarm; the output end of the reflection type laser sensor 5 is electrically connected with the receiving end of the display 6, in use, the result measured by the reflection type laser sensor 5 is input to the display 6, the reflection type laser sensor 5 is composed of two laser sensors, the laser sensors are fixed in the required position by the adjusting bracket, the two laser sensors are vertically arranged in the horizontal direction, the synchronous light beams are emitted, and the diameter of the cylindrical product is calculated by measuring the shielding time difference, so that the diameter of the cylindrical product is obtained; the display 6 has EXCEL, the weight, height and diameter data of each measuring device are automatically input to EXCEL, the data fusion calculation is realized based on the density test formula in EXCEL, the density is automatically obtained, and when the density is greater than the set value, the alarm 7 is controlled to issue an alarm.
[0042] Embodiment two
[0043] The driving assembly 8 is applied to the detection device in embodiment one.
[0044] Specifically, the driving assembly 8 comprises:
[0045] The penetrating rod 805 is fixedly connected to the bottom end of the adjusting block 3.
[0046] The sliding block 806 is fixedly connected to the bottom end of the penetrating rod 805, and the top of the sliding block 806 is provided with a limiting piece for limiting the rotation of the sliding block 806.
[0047] The bidirectional screw rod 803 is threadedly connected to the middle part of the sliding block 806.
[0048] It should be noted that the number of the penetrating rods 805 and the sliding blocks 806 is consistent with the number of the adjusting blocks 3, both of which are two, the threads on the bidirectional screw rod 803 are symmetrically arranged, in use, the two sliding blocks 806 are respectively threadedly sleeved on the threads on the two sides of the bidirectional screw rod 803, the sliding blocks 806 are limited by the limiting members so as to be unable to rotate, when it is needed to move the position of the adjusting block 3, the bidirectional screw rod 803 is rotated, the bidirectional screw rod 803 drives the sliding blocks 806 which are threadedly connected with the bidirectional screw rod 803 and are unable to rotate to move, and the penetrating rods 805 and the adjusting block 3 are driven by the moving sliding blocks 806 to move in different directions, so as to complete the adjustment of the position of the product.
[0049] Specifically, the middle part of the base 1 is provided with a cavity 804, the sliding blocks 806 are connected in the cavity 804, the bidirectional screw rod 803 is connected in the inner wall on one side of the cavity 804, the inner wall at the top of the cavity 804 is provided with a penetrating hole 807, the penetrating rod 805 is connected in the penetrating hole 807, the limiting members include the limiting rods 802 which are connected on the top of the sliding blocks 806, the two ends of the limiting rods 802 are respectively fixedly connected on the inner walls on the two sides of the cavity 804, one side of the base 1 is fixedly connected with the motor 801, and the bidirectional screw rod 803 is fixedly connected on the output end of the motor 801.
[0050] It should be noted that the bearing is connected in the inner wall on the other side of the cavity 804, the bearing is sleeved on one end of the bidirectional screw rod 803, which is used to fix the position of the bidirectional screw rod 803 while not affecting the rotation thereof, the cavity 804 is matched with the sliding blocks 806, so that the sliding blocks 806 can slide in the cavity 804, the penetrating hole 807 is matched with the penetrating rod 805, so that the penetrating rod 805 can slide in the penetrating hole 807, and the penetrating rod 805 is used to connect the sliding blocks 806 in the cavity 804 and the adjusting block 3 outside the cavity 804, so as to drive the adjusting block 3 to move by the sliding blocks 806; the limiting rods 802 are fixed in the cavity 804 and are parallel to the bidirectional screw rod 803, the rods which are fixed in the sliding blocks 806 are used to limit the rotation of the sliding blocks 806; the motor 801 is a servo motor, which is used to drive the bidirectional screw rod 803 on the output end to rotate in opposite directions.
[0051] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. An automatic density detection device for a disc-shaped ceramic product, characterized in that, Include: Base (1); Electronic scale (2), the electronic scale (2) is arranged on the top of base (1), the electronic scale (2) is used for measuring the weight of product; Adjusting block (3), the adjusting block (3) is arranged on the top of base (1), the bottom of adjusting block (3) is provided with a driving assembly (8) for moving the position of adjusting block (3); Digital height gauge (4), the digital height gauge (4) is arranged on the top of base (1), the digital height gauge (4) is used for measuring the height of product; The pair of laser sensors (5) are arranged on the top of base (1), the pair of laser sensors (5) are used for measuring the diameter of product; Display (6), the display (6) is arranged on one side of base (1); Alarm (7), the alarm (7) is arranged on one side of base (1).
2. The automatic density detection apparatus for a disc-shaped ceramic product according to claim 1, wherein The horizontal transverse section of the adjusting block (3) is provided with L shape, and the adjusting block (3) is used for adjusting the position of product.
3. The automatic density detection apparatus for a disc-shaped ceramic product according to claim 1, wherein The driving assembly (8) comprises: The through rod (805) is fixedly connected to the bottom end of the adjusting block (3); The sliding block (806) is fixedly connected to the bottom end of the through rod (805), and the top of the sliding block (806) is provided with a limiting piece for limiting the rotation of the sliding block (806); The bidirectional screw rod (803) is threadedly connected to the middle part of the sliding block (806).
4. The automatic density detection apparatus for a disc-shaped ceramic product according to claim 3, wherein The middle part of the base (1) is provided with a cavity (804), the sliding block (806) is connected to the inside of the cavity (804), and the bidirectional screw rod (803) is connected to the inner wall on one side of the cavity (804).
5. The automatic density detection apparatus for a disc-shaped ceramic product according to claim 4, wherein The inner wall of the top end of the cavity (804) is provided with a through hole (807), and the through rod (805) is connected to the inside of the through hole (807).
6. The automatic density detection apparatus for a disc-shaped ceramic product according to claim 4, wherein The limiting piece comprises a limiting rod (802) connected to the top of the sliding block (806), and the two ends of the limiting rod (802) are fixedly connected to the inner walls on both sides of the cavity (804).
7. The automatic density detection apparatus for a disc-shaped ceramic product according to claim 3, wherein One side of the base (1) is fixedly connected with a motor (801), and the bidirectional screw rod (803) is fixedly connected to the output end of the motor (801).