Detection device suitable for improving density accuracy of SDA slurry pipeline

By designing a detection device that includes a connection component, a filter component, and a flow control component, the problems of inaccurate slurry density measurement and leakage in the SDA desulfurization process were solved, achieving accurate measurement of slurry density and stable operation of the equipment.

CN223955375UActive Publication Date: 2026-02-27ANHUI XINCHUANG ENERGY SAVING & ENVIRONMENTAL PROTECTION SCI & TECH
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Patent Information

Application Number
CN202520010577.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2026-02-27
Estimated Expiration
2035-01-03

AI Technical Summary

Technical Problem

Existing densitometers have problems with inaccuracy and stability in the SDA desulfurization process. They are particularly difficult to meet the requirements when the slurry density changes greatly and the operating conditions are complex. They can also easily lead to slurry leakage and shorten the equipment life.

Method used

A detection device is employed, comprising a connection assembly, a filter assembly, and a flow control assembly. The density of the slurry is measured using a differential pressure transmitter, and the sealing of the connection is ensured by a ball and spring structure. Combined with the filter screen and flow control assembly, accurate measurement and leakage prevention of the slurry are achieved.

Benefits of technology

It significantly improves the accuracy and stability of slurry density measurement, reduces slurry leakage, extends equipment lifespan, and lowers operation and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a detection device suitable for improving SDA slurry pipeline density accuracy, and relates to the technical field of lime slurry density detection, the detection device comprises a connecting assembly, the connecting assembly comprises a first connecting pipe fitting, one side of the first connecting pipe fitting is fixedly connected with a second connecting pipe fitting, one side of the second connecting pipe fitting is connected with a first ball body in an attached mode, and the first ball body is connected with a second ball body in an attached mode. And meanwhile, the side, away from the second connecting pipe fitting, of the first ball is fixedly connected with a first spring, and the side, away from the first ball, of the first spring is fixedly connected into the first connecting pipe fitting. Through an operation interface of the detection device in the monitoring cabinet, the electric valve is opened, slurry enters the sampling pipeline, the differential pressure transmitter is used for measuring the differential pressure between the point a and the point b, a differential pressure signal is converted into an electric signal, and the electric signal is transmitted to a control system of the detection device in the monitoring cabinet through a wireless signal; and a control system of the detection device in the monitoring cabinet calculates the density of the slurry according to the differential pressure signal, so that the measurement precision and stability of the density of the slurry can be remarkably improved.
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Description

Technical Field

[0001] This invention belongs to the field of lime slurry density detection technology, specifically a detection device suitable for improving the accuracy of SDA slurry pipeline density. Background Technology

[0002] Currently, in the SDA desulfurization process, densitometers are commonly used to monitor and control the density of lime slurry. However, existing densitometers often develop systematic errors during long-term operation due to various reasons (such as wear and contamination), leading to inaccurate slurry density measurements. This not only increases the frequency of spare parts replacement and raises maintenance costs, but more importantly, the error in slurry density directly affects the service life of equipment such as slurry pumps, slurry pipelines, and agitators, thus negatively impacting desulfurization efficiency.

[0003] While existing densitometers can monitor and control slurry density to some extent, their stability and accuracy still need improvement. Especially in the complex SDA desulfurization process with significant slurry density variations, existing densitometers often fail to meet practical needs, and are cumbersome to connect to, with internal slurry leakage being a common problem. Utility Model Content

[0004] The present invention aims to solve at least one of the technical problems existing in the prior art; to this end, the present invention proposes a detection device suitable for improving the accuracy of SDA slurry pipeline density.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a detection device suitable for improving the accuracy of SDA slurry pipeline density, comprising: a connecting assembly, the connecting assembly including...

[0006] Connecting pipe fitting 1, connecting pipe fitting 2 is fixedly connected to one side of connecting pipe fitting 1, and ball 1 is attached to one side of connecting pipe fitting 2. At the same time, spring 1 is fixedly connected to the side of ball 1 away from connecting pipe fitting 2, and spring 1 is fixedly connected to the inside of connecting pipe fitting 1 on the side away from ball 1.

[0007] Connector 2 is threaded to the inner side of connector 1. Connector 3 is fixed to one side of connector 2, and spring 2 is fixed inside connector 1. Meanwhile, ball 2 is fixed to the side of spring 2 away from connector 3, and ball 2 is disposed inside connector 2.

[0008] An inner connecting pipe fitting is slidable inside the second connector, and a limit ring is fixed to the outer surface of the inner connecting pipe fitting.

[0009] Preferably, the connecting head one is rotationally connected with the connecting pipe two, the connecting head one is threadedly connected with the connecting head two by setting internal threads and external threads, and the connecting head two is slidingly connected with the connecting pipe two.

[0010] Preferably, the connecting pipe three is fixedly connected with a conveying pipe away from the connecting head two, and the connecting assembly and the conveying pipe are provided with two groups of symmetric parts.

[0011] Preferably, the filter assembly comprises a storage box, a filter screen is arranged in the storage box, a sealing block is fixedly connected to one side of the filter screen, and a pull rod is fixedly connected to the side, away from the filter screen, of the sealing block.

[0012] A moving groove is arranged on one side of the storage box, and the sealing block is slidingly connected in the moving groove.

[0013] Preferably, the filter screen, the sealing block, the pull rod and the moving groove are provided with two groups, one ends of the connecting pipes one, away from the connecting pipe two, are fixedly connected to the inside of the storage box, and the connecting pipes one are in communication with the inside of the storage box.

[0014] Preferably, pipes are fixedly connected to the upper and lower sides of the storage box, and flow control assemblies are mounted on the pipes.

[0015] Preferably, the flow control assembly comprises a protective shell, a limiting plate is fixedly connected in the protective shell, a worm is rotationally connected to the middle of the limiting plate, a worm wheel is meshingly connected to the worm, a connecting shaft is fixedly connected to the middle of the worm wheel, and a shielding disc is fixedly connected to the side, away from the worm wheel, of the connecting shaft.

[0016] Preferably, the protective shell is fixedly connected to the outer surface of the pipe, one side of the worm penetrates through the protective shell and is fixedly connected with a knob, the connecting shaft penetrates through and is rotationally connected to one side of the pipe, the shielding disc is arranged in the pipe, a slurry tank is fixedly connected to the side, away from the storage box, of the pipe, and an electric valve is arranged at the connecting position of the slurry tank and the pipe.

[0017] Preferably, the side, away from the connecting pipe three, of the conveying pipe is connected with a differential pressure transmitter, and the differential pressure transmitter is connected with a water tank through a communication pipe.

[0018] Preferably, flush electromagnetic valves one and two are fixedly installed at the connecting position of the differential pressure transmitter and the water tank through the communication pipe, and a flush water valve is fixedly installed at the connecting position of the water tank and the differential pressure transmitter through the communication pipe.

[0019] Compared with the prior art, the present application has the following beneficial effects:

[0020] (1)The utility model discloses through the operation interface of the detection device in the monitoring cabinet, opens electric valve, and slurry enters the sampling pipeline, and the differential pressure transmitter opens the differential pressure between a and b two points, and the differential pressure signal is converted into electric signal, and is transmitted to the control system of the detection device in the monitoring cabinet through wireless signal, and the control system of the detection device in the monitoring cabinet calculates the density of slurry according to the signal of differential pressure, can improve the measurement precision and stability of slurry density significantly;

[0021] (2)The utility model discloses the connecting head two is pushed into connecting head one, rotates connecting head one, and connecting head one is locked through the thread connection of internal thread and the outer thread of connecting head two, makes that ball one can not completely block up connecting pipe fitting two, and internal connecting pipe fitting moves along the inside of connecting head two to connecting pipe fitting three and pushes ball two further, and ball two extrudes spring two and makes ball two can not completely block up connecting head two, when differential pressure transmitter differential pressure transmitter tests, more conveniently through the butt joint of conveying pipe, connecting pipe fitting three and connecting pipe fitting two, and when separating, internal liquid can not leak;

[0022] (3)The utility model discloses through rotating knob, makes connecting shaft with shielding disc rotate in the inside of pipeline and adjusts the inclination angle to control the entering amount of slurry, pulls the pull rod, and the sealing block is taken out along with filter screen and moves along the moving groove and slides, makes filter screen more convenient to clean, to keep the filtering effect of filter screen, to guarantee the cleanliness of the slurry in storage box and avoid the blockage. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is the three-dimensional structure schematic diagram of the detection device suitable for improving the density accuracy of SDA slurry pipeline of the utility model;

[0024] Figure 2 It is the section structure schematic diagram of the connecting assembly of the utility model;

[0025] Figure 3 It is the structure split schematic diagram of the connecting assembly of the utility model;

[0026] Figure 4 It is the structure split schematic diagram of the filter assembly of the utility model;

[0027] Figure 5 It is the structure split schematic diagram of the flow control assembly of the utility model;

[0028] Figure 6 It is the structure flow schematic diagram of the utility model;

[0029] Figure 7 It is the control flow schematic diagram of the utility model.

[0030] In the figure: 1, differential pressure transmitter; 2, flush solenoid valve one; 3, flush solenoid valve two; 4, flush water valve; 5, electric valve; 6, water tank; 7, slurry tank; 8, pipeline; 9, flow control assembly; 10, filter assembly; 20, connecting assembly; 21, conveying pipe; 101, storage box; 102, filter screen; 103, sealing block; 104, pull rod; 105, moving groove; 201, connecting pipe one; 202, spring one; 203, connecting pipe two; 204, ball one; 205, connecting head one; 206, connecting head two; 207, inner connecting pipe; 2071, limiting ring; 208, ball two; 209, spring two; 210, connecting pipe three; 900, protective shell; 901, knob; 902, worm; 903, limiting plate; 904, worm gear; 905, connecting shaft; 906, shielding disc. DETAILED DESCRIPTION

[0031] The technical solutions of the present application will be described clearly and completely below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0032] Embodiment one

[0033] Please refer to Figure 1 - Figure 7 The present application provides a kind of detection device suitable for improving the accuracy of SDA slurry pipeline density, including connecting assembly 20, connecting assembly 20 includes

[0034] Connecting pipe one 201, one side of connecting pipe one 201 is fixedly connected with connecting pipe two 203, and one side of connecting pipe two 203 is connected with ball one 204, while one side of ball one 204 away from connecting pipe two 203 is fixedly connected with spring one 202, and one side of spring one 202 away from ball one 204 is fixed in connecting pipe one 201;

[0035] Connecting head two 206, the inner side of connecting head two 206 and connecting head one 205 are screw connection, one side of connecting head two 206 is fixedly connected with connecting pipe three 210, and spring two 209 is fixed in connecting pipe one 201, while one side of spring two 209 away from connecting pipe three 210 is fixedly connected with ball two 208, and ball two 208 is arranged in connecting head two 206;

[0036] Inner connecting pipe 207, inner connecting pipe 207 is slid in the inner side of connecting head two 206, and the outer surface of inner connecting pipe 207 is fixedly connected with limiting ring 2071.

[0037] Need to explain, its ball 204 of the setting can be through the spring 202 of the back thrust to the through hole of connecting pipe piece 203 block, prevent the connecting pipe piece 203 when not in use slurry leakage, its ball 208 of the setting can be through the spring 209 of the back thrust to the through hole of the middle part of connecting head 206 block, make the slurry in connecting pipe piece 210 when not in use can not leak.

[0038] In this embodiment, preferably, connecting head 205 and connecting pipe piece 203 are rotatably connected, connecting head 205 is threadedly connected with connecting head 206 provided with external threads by being provided with internal threads, and connecting head 206 and connecting pipe piece 203 are slidably connected.

[0039] Need to explain, its connecting head 205 and connecting pipe piece 203 are rotatably connected, which is more convenient for the rotation of connecting head 205 and the threaded connection of connecting head 206.

[0040] In this embodiment, preferably, connecting pipe piece 210, away from connecting head 206, is fixedly connected with a conveying pipe 21, and connecting assembly 20 and conveying pipe 21 are provided with two groups and are symmetrically divided.

[0041] Need to explain, its connecting assembly 20 is provided with two groups, which can correspond to points a and b as positive and negative pressure sampling positions of differential pressure transmitter 1, and the material of conveying pipe 21 is rubber hose material, which is more convenient for pulling and pulling.

[0042] Embodiment two

[0043] In this embodiment, preferably, it further includes a filtering assembly 10, the filtering assembly 10 includes a storage box 101, the storage box 101 is provided with a filter screen 102, and one side of the filter screen 102 is fixedly connected with a sealing block 103, and one side of the sealing block 103, away from the filter screen 102, is fixedly connected with a pull rod 104.

[0044] The moving groove 105 is arranged on one side of the storage box 101, and the sealing block 103 is slidably connected in the moving groove 105.

[0045] Need to explain, its filter screen 102 can filter impurities in the slurry, so that the detected slurry is cleaner and can avoid blockage.

[0046] In this embodiment, preferably, the filter screen 102, the sealing block 103, the pull rod 104 and the moving groove 105 are provided with two groups, and the front and rear sides of the storage box 101 are fixedly connected with connecting pipe piece 201, away from one end of connecting pipe piece 203, and the connecting pipe piece 201 is communicated with the inside of the storage box 101.

[0047] It should be noted that the material of the sealing block 103 is rubber material, so that the sealing block 103 can be connected with the storage box 101 in interference fit to avoid leakage of the slurry in the storage box 101.

[0048] Embodiment three

[0049] In this embodiment, preferably, the upper and lower sides of the storage box 101 are fixedly connected with the pipes 8, and the pipes 8 are provided with the flow control assemblies 9.

[0050] In this embodiment, preferably, the flow control assembly 9 comprises a protective shell 900, a limiting plate 903 is fixedly connected in the protective shell 900, a worm 902 is rotatably connected to the middle part of the limiting plate 903, a worm wheel 904 is meshingly connected to the worm 902, a connecting shaft 905 is fixedly connected to the middle part of the worm wheel 904, and a shielding disc 906 is fixedly connected to the side of the connecting shaft 905 away from the worm wheel 904.

[0051] It should be noted that the material of the pipe 8 is hard polyvinyl chloride material, so that the pipe 8 is not easy to age, has low heat resistance, and has hard texture, and the material of the protective shell 900 is aluminum alloy material, so that the protective shell 900 is suitable for occasions that need to bear large pressure and corrosive environment.

[0052] In this embodiment, preferably, the protective shell 900 is fixedly connected to the outer surface of the pipe 8, one side of the worm 902 penetrates through the protective shell 900 and is fixedly connected with a knob 901, the connecting shaft 905 penetrates through and is rotatably connected to one side of the pipe 8, the shielding disc 906 is arranged in the pipe 8, and the side of the pipe 8 away from the storage box 101 is fixedly connected with the slurry tank 7, and the slurry tank 7 is provided with the electric valve 5 at the connection position with the pipe 8.

[0053] In this embodiment, preferably, the side of the delivery pipe 21 away from the connecting pipe 310 is connected with the differential pressure transmitter 1, and the differential pressure transmitter 1 is connected with the water tank 6 through a communication pipe.

[0054] In this embodiment, preferably, the differential pressure transmitter 1 is fixedly installed with the flushing electromagnetic valve one 2 and the flushing electromagnetic valve two 3 at the connection position with the water tank 6 through the communication pipe, and the water tank 6 is fixedly installed with the flushing water valve 4 at the connection position with the differential pressure transmitter 1 through the communication pipe.

[0055] It should be noted that the differential pressure transmitter 1, the flushing electromagnetic valve one 2, the flushing electromagnetic valve two 3, the flushing water valve 4, the electric valve 5, and the water tank 6 are shown, and the differential pressure transmitter 1, the flushing electromagnetic valve one 2, the flushing electromagnetic valve two 3, the flushing water valve 4, and the electric valve 5 are connected through electricity and are controlled through wireless signal transmission of the detection device (not shown) in the monitoring cabinet.

[0056] The working principle of the utility model is as follows: firstly, the connecting head two 206 is pushed into the connecting head one 205, the connecting head one 205 is screwed and locked through the internal thread and the external thread of the connecting head two 206, when the connecting head two 206 is butted with the inner connecting pipe fitting 207, the inner connecting pipe fitting 207 pushes the ball one 204, the ball one 204 extrudes the spring one 202, so that the ball one 204 cannot completely block the connecting pipe fitting two 203, the inner connecting pipe fitting 207 moves along the inner side of the connecting head two 206 to the connecting pipe fitting three 210 and pushes the ball two 208, the ball two 208 extrudes the spring two 209, so that the ball two 208 cannot completely block the connecting head two 206, when the differential pressure transmitter 1 is tested, it is more convenient to butt the connecting pipe fitting three 210 and the connecting pipe fitting two 203 through the conveying pipe 21 and the connecting pipe fitting two 203, and when separated, the internal liquid cannot leak, the knob 901 is rotated, the knob 901 rotates along with the worm 902, the worm 902 rotates along with the worm wheel 904, the worm wheel 904 rotates along with the connecting shaft 905, the connecting shaft 905 rotates along with the shielding disc 906 inside the pipeline 8 to adjust the inclination angle and control the entering amount of slurry;

[0057] When the differential pressure transmitter 1 is connected with the a and b points of the storage box 101 through the conveying pipe 21, the connecting pipe fitting three 210 and the connecting pipe fitting two 203 as the positive and negative pressure sampling positions of the differential pressure transmitter 1, the detection device in the monitoring cabinet controls the electric valve 5 to be opened, so that the slurry in the slurry tank 7 enters the storage box 101 through the pipeline 8;

[0058] Through the operation interface of the detection device in the monitoring cabinet, the electric valve 5 is opened, the slurry enters the sampling pipeline, the differential pressure transmitter 1 measures the differential pressure between the a and b points, the differential pressure signal is converted into an electric signal and transmitted to the control system of the detection device in the monitoring cabinet through a wireless signal, the control system of the detection device in the monitoring cabinet calculates the density of the slurry according to the differential pressure signal and displays on the operation interface;

[0059] After the measurement is completed, the electric valve 5 is closed through the operation interface of the detection device in the monitoring cabinet, the flushing electromagnetic valve one 2 and the flushing electromagnetic valve two 3 are started to tilt the sampling management, after cleaning, the flushing electromagnetic valve one 2 and the flushing electromagnetic valve two 3 are closed, and the control system of the detection device in the monitoring cabinet is terminated;

[0060] Rotating the knob 901, the knob 901 is along with the worm 902 along the protective shell 900 and the limiting plate 903 rotation, the worm 902 is along with the worm wheel 904 rotation, the worm wheel 904 is along with the connecting shaft 905 along the pipeline 8 rotation, the connecting shaft 905 is along with the shielding disc 906 rotation and then blocks the inside of the pipeline 8, makes the pulp unable to pass through, pulls the pull rod 104, the pull rod 104 is along with the sealing block 103 and the filter screen 102 along the moving groove 105 sliding and takes out, makes the filter screen 102 more convenient to clean, thereby the filtering effect of the filter screen 102 is kept, to guarantee the clean of the pulp in the storage box 101 avoids the jam.

[0061] The above embodiments are only used to illustrate the technical method of the utility model and not limit, although the utility model is described in detail with reference to the preferred embodiment, the ordinary skilled in the art should understand that the technical method of the utility model can be modified or equivalent replaced, and does not depart from the spirit and scope of the technical method of the utility model.

Claims

1. A detection device suitable for improving the accuracy of SDA slurry pipeline density, characterized in that, The utility model provides a kind of connecting assembly (20), the connecting assembly (20) includes Connecting pipe one (201), one side of connecting pipe one (201) is fixedly connected with connecting pipe two (203), and one side of connecting pipe two (203) is fixedly connected with sphere one (204), while one side of spring one (202) away from sphere one (204) is fixedly connected in connecting pipe one (201); Connecting head two (206), the inner side of connecting head two (206) is threadedly connected with connecting head one (205), one side of connecting head two (206) is fixedly connected with connecting pipe three (210), and spring two (209) is fixedly connected in connecting pipe one (201), while sphere two (208) is fixedly connected with spring two (209) away from connecting pipe three (210), and sphere two (208) is arranged in connecting head two (206); Inner connecting pipe (207), the inner side of connecting head two (206) is slidably connected with the outer surface of inner connecting pipe (207) and is fixedly connected with limit ring (2071).

2. The detection device for improving the accuracy of SDA slurry pipeline density according to claim 1, characterized in that, Connecting head one (205) is rotatably connected with connecting pipe two (203), connecting head one (205) is threadedly connected with the outer thread of connecting head two (206) by being provided with inner thread, and connecting head two (206) is slidably connected with connecting pipe two (203).

3. The detection device for improving the accuracy of SDA slurry pipeline density according to claim 2, characterized in that, Connecting pipe three (210) is fixedly connected with conveying pipe (21) away from one side of connecting head two (206), and connecting assembly (20) and conveying pipe (21) are provided with two groups and are symmetrically divided.

4. The detection device for improving the accuracy of SDA slurry pipeline density according to claim 3, characterized in that, It also includes a filter assembly (10), the filter assembly (10) includes a storage box (101), the storage box (101) is provided with a filter screen (102), and one side of the filter screen (102) is fixedly connected with a sealing block (103), while the sealing block (103) is fixedly connected with a pull rod (104) away from one side of the filter screen (102); The mobile groove (105) is arranged on one side of the storage box (101), and the sealing block (103) is slidably connected in the mobile groove (105).

5. The detection device for improving the accuracy of SDA slurry pipeline density according to claim 4, characterized in that, The filter screen (102), the sealing block (103), the pull rod (104) and the mobile groove (105) are provided with two groups, one end of the connecting pipe one (201) away from the connecting pipe two (203) is fixedly connected in the inside of the front and rear sides of the storage box (101), and the connecting pipe one (201) is communicated with the inside of the storage box (101).

6. The detection device for improving the accuracy of SDA slurry pipeline density according to claim 5, characterized in that, The upper and lower sides of the storage box (101) are fixedly connected with the pipeline (8), and the flow control assembly (9) is mounted on the pipeline (8).

7. The detection device for improving the accuracy of SDA slurry pipeline density according to claim 6, characterized in that, Said flow control assembly (9) includes a protective shell (900), the protective shell (900) is fixedly connected with a limiting plate (903), the middle part of the limiting plate (903) is rotatably connected with a worm (902), the worm (902) is meshingly connected with a worm gear (904), the middle part of the worm gear (904) is fixedly connected with a connecting shaft (905), and the side, away from the worm gear (904), of the connecting shaft (905) is fixedly connected with a shielding disc (906).

8. The detection device for improving the accuracy of SDA slurry pipeline density according to claim 7, characterized in that, Said protective shell (900) is fixedly connected to the outer surface of the pipeline (8), one side of the worm (902) penetrates through the protective shell (900) and is fixedly connected with a knob (901), the connecting shaft (905) penetrates through and is rotatably connected to one side of the pipeline (8), the shielding disc (906) is arranged in the pipeline (8), and the side, away from the storage box (101), of the pipeline (8) is fixedly connected with a slurry tank (7), and an electric valve (5) is arranged at the connecting position of the slurry tank (7) and the pipeline (8).

9. The detection device for improving the accuracy of SDA slurry pipeline density according to claim 3, characterized in that, The side, away from the connecting pipe piece three (210), of the conveying pipe (21) is connected with a differential pressure transmitter (1), and the differential pressure transmitter (1) is connected with a water tank (6) through a communication pipe.

10. The detection device for improving the accuracy of SDA slurry pipeline density according to claim 9, characterized in that, The connecting position of the differential pressure transmitter (1) and the water tank (6) is fixedly installed with a flushing electromagnetic valve one (2) and a flushing electromagnetic valve two (3), and the connecting position of the water tank (6) and the differential pressure transmitter (1) is fixedly installed with a flushing water valve (4).