Device for detecting aging of lamp

By introducing an image detection component and a slider-rod structure into the detection device, full coverage detection of the lamp surface is achieved, solving the problem of detection omissions, improving efficiency and accuracy, and protecting the lifespan of the detection structure.

CN223955405UActive Publication Date: 2026-02-27ZHONGSHAN BAOCE TESTING CO LTD
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Patent Information

Application Number
CN202520109464.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2026-02-27
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

In existing testing devices, it is easy to miss some lamps during testing, which cannot provide comprehensive coverage and affects testing efficiency and accuracy.

Method used

A device for detecting lamp aging was designed, comprising an ultraviolet lamp and an image detection component. The image detection component is intermittently moved laterally through a slider and lead screw structure. Combined with a high-definition camera and image processing technology, the device ensures full coverage detection of the lamp surface.

Benefits of technology

It achieves full coverage inspection of the lamp surface, avoiding omissions, improving inspection efficiency and accuracy, while protecting the image inspection structure from ultraviolet radiation and extending its service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model solves the problem of easy omission during multi-quantity lamp detection, and relates to the field of lamp detection, in particular to a device for detecting lamp aging, which comprises a plurality of ultraviolet lamps arranged side by side on the top wall of an aging test box, a plurality of lamp structures are placed on the bearing plate, an image detection assembly located between the ultraviolet lamp and the lamp structures is arranged in the aging test box, and the aging test box is composed of an inner cavity frame, a rear baffle installed on the back face of the inner cavity frame and a control frame integrally connected with one side of the inner cavity frame. A gap cavity is formed between the rear baffle and the back face of the inner cavity frame, and the image detection assembly comprises an image detection structure arranged above the lamp structure. According to the utility model, the detection range of the image detection structure can be effectively expanded, and the top surfaces of a plurality of lamp structures below the image detection structure can be detected.
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Description

TECHNICAL FIELD

[0001] The utility model relates to lamp detection technical field, concretely to a device that detects lamp aging. BACKGROUND

[0002] The lamps used outdoors are usually directly exposed to sunlight, and the sunlight ultraviolet rays can cause damage to the lamp shell, reflecting material, light source and the like, among which ultraviolet irradiation can cause the lamp surface to discolor or fade, affecting its appearance and aesthetics, in addition, long-term ultraviolet irradiation can cause the structure of certain materials to change, becoming more fragile, easily cracking or breaking, and easily accelerating the peeling of the coating, paint and film layer, causing damage and failure of the material. Therefore, ultraviolet aging test can help detect the durability of these materials under ultraviolet irradiation, so as to evaluate the service life and safety of the lamp. Under normal circumstances, in order to effectively improve the overall detection efficiency of the large number of lamps, a large number of lamps are usually placed in the detection device, and the image detection structure fixed at the set position is not easy to fully cover the image collection of the surface of the large number of lamps, so that the detection omission condition is easily caused. SUMMARY

[0003] In view of the deficiencies of the prior art, the purpose of the utility model is to provide a device for detecting lamp aging, so as to solve the problem of omission in the detection of the lamps placed in the existing device for detecting lamp aging.

[0004] To achieve the above purpose, the utility model provides the following technical scheme: a device for detecting lamp aging, comprising a plurality of ultraviolet lamps arranged side by side on the top wall of an aging test box, a bearing plate slidingly inserted into the interior of the aging test box, a plurality of lamp structures placed on the bearing plate, and an image detection assembly arranged between the ultraviolet lamps and the lamp structures in the interior of the aging test box.

[0005] The aging test box is composed of an inner cavity frame, a rear baffle mounted on the back of the inner cavity frame, and a control frame integrally connected to one side of the inner cavity frame, and the rear baffle and the back of the inner cavity frame form a gap cavity.

[0006] The image detection assembly comprises an image detection structure arranged above the lamp structure, a slot opening on one side of the inner cavity frame and extending into the control frame and being adapted to the side shape of the image detection structure, a through slot opening in the rear wall of the inner cavity frame for communicating with the gap cavity, a sliding block mounted at the rear end of the image detection structure and passing through the through slot, a lead screw structure rotatably connected in the gap cavity and passing through the sliding block, and a stepping motor mounted in the control frame and the gap cavity and drivingly connected with the lead screw structure.

[0007] Preferably, the top wall and the bottom wall of the through slot are provided with inclined strips, the height of the two inclined strips is greater than the height of the through slot, and a gap allowing the transverse movement of the sliding block is formed between the two inclined strips.

[0008] Preferably, the top of the bearing plate is provided with a plurality of parallelly arranged mounting grooves for embedding the lamp structure, a rectangular groove is formed in the bottom wall of each mounting groove, and a limiting assembly for pressing the connecting end of the lamp structure from the side when the lamp structure is embedded in the mounting groove is arranged between the bottom of the bearing plate and the plurality of mounting grooves.

[0009] Preferably, the mounting groove is composed of a front-rear axially arranged advancing groove, an embedded groove communicated with one side of the advancing groove, a plurality of semicircular grooves communicated with the other side of the advancing groove, and a positioning groove arranged on the bottom wall of the semicircular groove and the advancing groove.

[0010] The depth of the embedded groove is less than the depth of the advancing groove, and the bottom wall of the embedded groove is level with the bottom wall of the advancing groove and the semicircular groove.

[0011] Preferably, the limiting assembly comprises a pushing plate arranged in the plurality of embedded grooves, a plurality of arc-shaped plates are arranged on one side of the pushing plate, and the arc-shaped plates correspond to the semicircular grooves on one side in one-to-one correspondence.

[0012] Preferably, the bottom of the bearing plate is provided with an electric push rod, a connecting plate is arranged on the free end of the electric push rod, and the bottom of the plurality of pushing plates passes through the inside of the rectangular groove and is connected to the top surface of the connecting plate.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] 1. The image detection structure is driven to move in the space of the inner cavity frame in an intermittent and uniform manner, which can effectively expand the detection range of the image detection structure and ensure that the top surfaces of the lamp structures below can be detected.

[0015] 2. After the lamp structures are inserted into the specified positions on the bearing plate, the electric push rod is retracted by a specified amount, the connecting plate drives the plurality of pushing plates to move uniformly to one side, thereby driving the plurality of arc-shaped plates to press and limit the outer side of the connecting end of the lamp structure inserted into the semicircular groove, and ensuring the stability during the detection process. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the image detection assembly of the utility model.

[0018] Figure 3 It is the structural schematic view of the installation groove of the utility model;

[0019] Figure 4 It is the structural schematic view of the limiting assembly of the utility model.

[0020] In the figure: 1, aging test box; 2, ultraviolet lamp; 3, bearing plate; 301, installation groove; 3011, advancing groove; 3012, inlay groove; 3013, semicircular groove; 3014, positioning groove; 302, rectangular groove; 303, limiting assembly; 3031, push plate; 3032, arc plate; 3033, electric push rod; 3034, link plate; 4, lamp structure; 5, image detection assembly; 501, image detection structure; 502, notch; 503, sliding block; 504, screw rod structure; 505, stepping motor; 506, inclined strip. DETAILED DESCRIPTION

[0021] The technical schemes in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0022] To solve the problem that several lamps placed in the existing device for detecting lamp aging are easy to be missed during detection, please refer to Figures 1-4The utility model provides a kind of device for detecting lamp aging, can ensure that detection tool carries out full coverage detection inside device.The device for detecting lamp aging has the aging test chamber 1 with several ultraviolet lamps 2, and several ultraviolet lamps 2 are arranged side by side on the top wall of aging test chamber 1, to make the ultraviolet lamp 2 overall covering irradiation to the several lamps placed in the space inside aging test chamber 1.In addition, the aging test chamber 1 has temperature and humidity adjusting function, to carry out the damp heat aging test of lamp, high temperature aging test.The inside of aging test chamber 1 is slidably inserted with bearing plate 3, mainly for stably placing several lamp structures 4, the inside of aging test chamber 1 is provided with image detection assembly 5 between ultraviolet lamp 2 and lamp structure 4, in actual application, by placing several lamp structures 4 on bearing plate 3 according to certain order, then close aging test chamber 1 and enable several ultraviolet lamps 2, carry out certain period ultraviolet irradiation test, utilize ultraviolet lamp 2 to simulate the influence of solar ultraviolet on lamp structure 4 shell and internal element, and cooperate with image detection assembly 5 electrically connected with aging test chamber 1, after ultraviolet irradiation test ends, detect whether the surface of lamp structure 4 appears fading, cracking and other conditions, to reach the purpose of lamp aging detection.

[0023] Specifically, the aging test box 1 is composed of an inner cavity frame, a rear baffle mounted on the back of the inner cavity frame, and a control frame integrally connected with one side of the inner cavity frame. The rear baffle and the back of the inner cavity frame form a gap cavity. The image detection assembly 5 includes an image detection structure 501 arranged above the lamp structure 4. A slot 502 extending into the control frame and matching the side shape of the image detection structure 501 is formed on one side of the inner cavity frame. A through slot for communicating the gap cavity is formed on the rear wall of the inner cavity frame. A sliding block 503 passing through the through slot is mounted at the rear end of the image detection structure 501. A lead screw structure 504 passing through the sliding block 503 is rotatably connected in the gap cavity. A stepping motor 505 in transmission connection with the lead screw structure 504 is mounted in the control frame and the gap cavity. When the lamp structure 4 is not subjected to surface aging image detection, the image detection structure 501 is embedded in the space of the slot 502. At this time, the top of the image detection structure 501 is not irradiated by the ultraviolet lamp 2 when it is turned on, thereby effectively avoiding the influence on its service life. In addition, in actual application, after the ultraviolet lamp 2 finishes irradiation, the stepping motor 505 is operated intermittently. The lead screw structure 504 is controlled to rotate at a set rate in a set direction by operating the stepping motor 505, so as to drive the sliding block 503 to move the image detection structure 501 along the outer surface of the lead screw structure 504 at a uniform speed to one side intermittently. In the gap where the sliding block 503 stops moving, the image detection structure 501 is turned on. By means of high-definition camera and image processing technology, the appearance change of the lamp structure 4 is captured in real time, and whether there is fading, cracking and other defects is identified, so as to ensure that the appearance quality of the lamp structure 4 meets the standard. By driving the image detection structure 501 to move horizontally at a uniform speed in the space of the inner cavity frame, the detection range of the image detection structure 501 can be effectively expanded, and the top surfaces of the lamp structures 4 below can be detected to avoid omission.

[0024] As described above, the rear wall of the inner cavity frame is provided with a through slot. Therefore, it is easy for sundries to enter the space in the gap cavity along the through slot. Since there is only the through slot in the gap cavity, it is difficult to clean the sundries entering. In order to effectively prevent sundries from entering the gap cavity, as shown in Figure 2 two inclined strips 506 are mounted on the top wall and the bottom wall of the through slot. The height sum of the two inclined strips 506 is greater than the height of the through slot. A gap allowing the sliding block 503 to move horizontally is formed between the two inclined strips 506. The form of the through slot is adjusted by using the two inclined strips 506, so that the original opening in the front-rear direction is adjusted to a downward state without affecting the horizontal movement of the sliding block 503. This can effectively avoid the entry of sundries into the gap cavity along the through slot.

[0025] In a conventional case, the lamp structure 4 is placed in the aging test box 1, usually in a flat or plug-in state, but during the aging test, the lamp structure 4 may be subjected to environmental factors such as temperature changes, humidity changes, etc. If the lamp structure 4 is not fixed, it may be disturbed by these environmental factors, resulting in unstable test results. In order to effectively avoid the influence of external unstable factors on the detection of the lamp structure 4, as shown in Figure 1 、 Figures 3-4 , the top of the bearing plate 3 is provided with a plurality of parallel installation grooves 301 for embedding the lamp structure 4, and a rectangular groove 302 is formed in the bottom wall of each installation groove 301. A limiting component 303 is installed between the bottom of the bearing plate 3 and the plurality of installation grooves 301 for extruding the connecting end of the lamp structure 4 from the side when the lamp structure 4 is embedded in the installation groove 301.

[0026] Specifically, the installation groove 301 is composed of a forward and backward axially arranged push groove 3011, an inner embedding groove 3012 connected to one side of the push groove 3011, a plurality of semicircular grooves 3013 connected to the other side of the push groove 3011, and a positioning groove 3014 arranged at the bottom wall of the semicircular groove 3013 and the push groove 3011. The depth of the inner embedding groove 3012 is less than the depth of the push groove 3011, and the bottom wall of the inner embedding groove 3012 is level with the bottom wall of the push groove 3011 and the semicircular groove 3013. In actual application, the lamp structure 4 is pushed from front to back along the path of the push groove 3011, and at the designated position, the lamp structure 4 is pushed into the semicircular groove 3013 on one side, and the bottom is stably embedded in the bottom wall of the positioning groove 3014, so as to achieve the purpose of temporary positioning. The limiting component 303 includes a push plate 3031 arranged in the plurality of inner embedding grooves 3012, a plurality of arc-shaped plates 3032 installed on one side of the push plate 3031, and the arc-shaped plates 3032 correspond to the semicircular grooves 3013 on one side. An electric push rod 3033 is installed at the bottom of the bearing plate 3, an adapter plate 3034 is installed at the free end of the electric push rod 3033, and the bottom of the plurality of push plates 3031 passes through the inside of the rectangular groove 302 and is connected to the top surface of the adapter plate 3034. After the plurality of lamp structures 4 on the bearing plate 3 are placed at the designated position, the electric push rod 3033 is activated, and the adapter plate 3034 is moved horizontally towards one side, thereby synchronously applying tension to the plurality of push plates 3031, so that the plurality of arc-shaped plates 3032 matched with the semicircular grooves 3013 extrude and limit the outer side of the connecting end of the lamp structure 4 inserted into the semicircular groove 3013 from one side, thereby ensuring the stability of the lamp structure 4 during detection. In addition, based on the overall shape of the installation groove 301, the bearing plate 3 can be inserted into the aging test box 1 first, and then the lamp structure 4 can be placed, which is more suitable for the case where the space reserved at the top of the bearing plate 3 in the aging test box 1 is insufficient.

[0027] It is to be understood that the terms "including", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0028] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the present application, which is defined by the appended claims and their equivalents.

Claims

1. A device for detecting the aging of a lamp, comprising a plurality of ultraviolet lamps (2) arranged side by side on the top wall of an aging test chamber (1), characterized in that: The interior of the aging test box (1) is slidingly plugged with a bearing plate (3), a plurality of lamp structures (4) are placed on the bearing plate (3), and the interior of the aging test box (1) is provided with an image detection assembly (5) located between the ultraviolet lamp (2) and the lamp structure (4); The aging test box (1) is composed of an inner cavity frame, a rear baffle mounted on the back of the inner cavity frame, and a control frame integrally connected to one side of the inner cavity frame, and a gap cavity is formed between the rear baffle and the back of the inner cavity frame. The image detection assembly (5) includes an image detection structure (501) arranged above the lamp structure (4), a slot (502) extending into the control frame and adapted to the side shape of the image detection structure (501) is formed on one side of the inner cavity frame, and a through groove for communicating with the gap cavity is formed on the rear wall of the inner cavity frame. A sliding block (503) is mounted at the rear end of the image detection structure (501) and passes through the through groove. A lead screw structure (504) is rotatably connected in the gap cavity and passes through the sliding block (503). A stepper motor (505) is mounted in the control frame and the gap cavity and is in transmission connection with the lead screw structure (504).

2. The device for detecting lamp aging according to claim 1, characterized in that: The top wall and the bottom wall of the through groove are both mounted with inclined strips (506), and the height sum of the two inclined strips (506) is greater than the height of the through groove, and a gap allowing the sliding block (503) to move laterally is formed between the two inclined strips (506).

3. The device for detecting lamp aging according to claim 1, characterized in that: The top of the bearing plate (3) is provided with a plurality of parallel arranged installation grooves (301) for embedding and placing the lamp structure (4), and a rectangular groove (302) is formed in the bottom wall of each installation groove (301). A limiting assembly (303) for pressing the connecting end of the lamp structure (4) on the side when the lamp structure (4) is embedded in the installation groove (301) is mounted between the bottom of the bearing plate (3) and the plurality of installation grooves (301).

4. The device for detecting lamp aging according to claim 3, characterized in that: The installation groove (301) is composed of a front and rear axially arranged advancing groove (3011), an inlaid groove (3012) communicated on one side of the advancing groove (3011), a plurality of semicircular grooves (3013) communicated on the other side of the advancing groove (3011), and a positioning groove (3014) arranged on the bottom wall of the semicircular groove (3013) and the advancing groove (3011). The depth of the inlaid groove (3012) is less than the depth of the advancing groove (3011), and the bottom wall of the inlaid groove (3012) is level with the bottom wall of the advancing groove (3011) and the semicircular groove (3013).

5. The device for detecting lamp aging according to claim 4, characterized in that: The limiting assembly (303) includes a pushing plate (3031) arranged in the plurality of inlaid grooves (3012), a plurality of arc-shaped plates (3032) are mounted on one side of the pushing plate (3031), and the arc-shaped plates (3032) correspond one-to-one with the semicircular grooves (3013) on one side.

6. The device for detecting lamp aging according to claim 5, characterized in that: The bottom of the bearing plate (3) is mounted with an electric push rod (3033), and the free end of the electric push rod (3033) is mounted with a connecting plate (3034), and the bottom of the plurality of pushing plates (3031) passes through the inside of the rectangular groove (302) and is connected with the top surface of the connecting plate (3034).