Building ceramic tile bonding strength detection device

Abstract

The utility model relates to the technical field of constructional engineering detection equipment, and discloses a building ceramic tile bonding strength detection device which comprises a functional box, piston cylinders are fixedly installed on the two sides of the bottom of the functional box, auxiliary suction cups are arranged at the bottoms of the piston cylinders, and the same hydraulic cylinder is fixedly installed on the inner wall of the top and the inner wall of the bottom of the functional box; the bottom end of an output shaft of the hydraulic cylinder penetrates through the bottom of the functional box and is provided with a detection mechanism; a column hole and a plate hole are formed in the bottom of the function box, the plate hole is located in the column hole, the hydraulic cylinder is located in the plate hole, and a piston mechanism is arranged between the column hole and the piston cylinder. Compared with the prior art, the device has the following advantages and effects that by arranging the piston mechanism, the purpose of assisting the suction cup to be more stably adsorbed on the surface of a base layer around a ceramic tile can be achieved, the effect of assisting in fixing the device can be achieved, the stability of the device in the detection process is enhanced, and then the purpose of avoiding the influence on the detection effect can be achieved.

Description

Technical Field

[0001] This application relates to the field of building engineering testing equipment technology, and in particular to a device for testing the bonding strength of building ceramic tiles. Background Technology

[0002] Tiles are widely used in current construction projects, but they are prone to problems such as hollowing and falling off, which seriously affect safety and aesthetics. Therefore, it is necessary for supervisors to conduct on-site inspections of the tile bonding strength.

[0003] A search revealed a patent document with authorization announcement number CN210894048U, which discloses a wall tile bonding strength testing device for building supervision. The device includes a fixed base with a first through hole at the center of its top. A pulling mechanism is located at the first through hole. A tension indicator is fixedly connected to one side of the top of the fixed base, and a vacuum generator is fixedly connected to one side of the bottom. Fixed rods are fixedly connected to both sides of the fixed base, and a telescopic mechanism is located on the other side of each rod. An auxiliary support mechanism is located on one side of the telescopic mechanism. A through-hole jack is fixedly connected to the top of the first through hole of the fixed base, and a rotating ring is rotatably connected to the outer side of the bottom of the through-hole jack. Compared to existing devices, this wall tile bonding strength testing device for building supervision uses an auxiliary support mechanism to fix the device to the wall surface. By changing the length of the telescopic rod, it can meet the testing needs of wall tiles of different sizes. The pulling mechanism has an ingenious structure, provides accurate testing, and also reduces the workload of inspectors.

[0004] In practical use, it was found that the existing device does not have a vacuum generator for the auxiliary suction cup, which makes it easy for the auxiliary suction cup to adhere to the tile unstablely. This can lead to the tile shifting during operation and affect the detection results. Therefore, we propose a building tile bonding strength testing device to solve the above problems. Utility Model Content

[0005] The purpose of this application is to address the shortcomings of existing technologies, such as the auxiliary suction cup not being able to adhere stably to the tile, which can lead to displacement during operation and affect the detection effect. Therefore, this application proposes a building tile bonding strength testing device.

[0006] The above technical purpose of the application is achieved by the following technical scheme: a building ceramic tile bonding strength detection device, comprising a function box, both sides of the bottom of the function box are fixedly installed with a piston cylinder, the bottom of the piston cylinder is provided with an auxiliary suction cup, the inner wall at the top of the function box and the inner wall at the bottom are fixedly installed with the same hydraulic cylinder, the output shaft at the bottom of the hydraulic cylinder penetrates through the bottom of the function box, and the output shaft at the bottom of the hydraulic cylinder is provided with a detection mechanism; a column hole and a plate hole are formed in the bottom of the function box, the plate hole is located on the inner side of the column hole, the hydraulic cylinder is located in the plate hole, a piston mechanism is arranged between the column hole and the piston cylinder, a lifting mechanism is arranged between the plate hole and the output shaft of the hydraulic cylinder, and the same rotating shaft is rotatably installed on the inner wall at the front side and the inner wall at the rear side of the function box.

[0007] Further, the detection mechanism comprises a tension meter, a pull rod and a vacuum suction cup, the output shaft at the bottom of the hydraulic cylinder is fixedly installed with the tension meter, the bottom of the tension meter is provided with the pull rod, and the bottom end of the pull rod is provided with the vacuum suction cup.

[0008] By adopting the above technical scheme, the detection mechanism is arranged, so that the tension can be measured in real time by the tension meter, and data can be transmitted to the data acquisition instrument at the top of the function box for recording and storage.

[0009] Further, the lifting mechanism comprises a lifting plate, a vertical plate and a horizontal plate, the output shaft at the bottom of the hydraulic cylinder is fixedly installed with the lifting plate, the lifting plate is fixedly installed with the vertical plate on both sides at the top, the vertical plate is slidably connected with the corresponding plate hole, the vertical plate is fixedly installed with the horizontal plate at the top, and the lifting plate is provided with a vacuum pumping mechanism between the lifting plate and the vacuum suction cup.

[0010] By adopting the above technical scheme, the lifting mechanism is arranged, so that the hydraulic cylinder can drive the first rack plate and the tension meter to move up and down.

[0011] Further, the vacuum pumping mechanism comprises a vacuum generator and a vacuum hose, the bottom of the lifting plate is provided with the vacuum generator, and the vacuum suction cup and the vacuum generator are provided with the same vacuum hose.

[0012] By adopting the above technical scheme, the vacuum pumping mechanism is arranged, so that the vacuum generator can form a vacuum environment in the vacuum suction cup through the vacuum hose, and the purpose of closely adsorbing the vacuum suction cup and the ceramic tile can be achieved.

[0013] Further, the piston mechanism comprises a piston column, a piston plate and an air hole, the piston column is slidably installed on the piston cylinder, the piston column is slidably connected with the corresponding column hole, the bottom end of the piston column is fixedly installed with the piston plate, the piston plate is slidably connected with the inner wall of the corresponding piston cylinder, and the piston column is provided with a gear mechanism between the rotating shaft and the horizontal plate.

[0014] By adopting the technical scheme, the internal space of the auxiliary suction disc at the bottom of the piston cylinder is increased when the piston column ascends, the pressure is reduced, a negative pressure is formed, and the auxiliary suction disc can be more stably adsorbed on the surface of the peripheral base layer of the ceramic tile.

[0015] Further, the tooth mechanism comprises a first rack plate, a second rack plate and a gear, the first rack plate is fixedly installed at the bottom of the horizontal plate, the second rack plate is fixedly installed at the top end of the piston column, the gear is fixedly sleeved on the rotating shaft, and the gear is engaged with the first rack plate and the second rack plate.

[0016] By adopting the technical scheme, the horizontal plate can drive the piston column to move up and down at the same time.

[0017] Further, the function box is provided with a data acquisition instrument at the top, and the data acquisition instrument is electrically connected with the tension meter.

[0018] By adopting the technical scheme, the data acquisition instrument can calculate the bonding strength between the ceramic tile and the base layer, and the purpose of detecting the bonding strength of the ceramic tile can be achieved.

[0019] Further, the function box is provided with a handle at the top, and a handle sleeve is arranged on the handle.

[0020] By adopting the technical scheme, the handle can be used to conveniently carry the device.

[0021] The application has the following beneficial effects:

[0022] (1) The cooperation of the hydraulic cylinder, the lifting plate, the vertical plate, the horizontal plate, the first rack plate, the gear, the second rack plate, the piston column and the piston plate can realize that the piston plate is driven by the hydraulic cylinder to move upward, can realize that the auxiliary suction disc is more stably adsorbed on the surface of the peripheral base layer of the ceramic tile, can play the role of auxiliary fixing device, can enhance the stability of the device in the detection process, and can avoid affecting the detection effect.

[0023] (2) The cooperation of the hydraulic cylinder, the lifting plate, the tension meter and the vacuum suction disc can realize that the vacuum suction disc is driven by the hydraulic cylinder to move downward and contact the ceramic tile, the cooperation of the vacuum generator and the vacuum hose can realize that the vacuum environment is formed in the vacuum suction disc by the vacuum hose, and the purpose of closely adsorbing the vacuum suction disc and the ceramic tile can be achieved.

[0024] (3), through the cooperation of the tension meter and the data acquisition instrument, the tension meter can realize real-time measurement of the tension, and the data can be transmitted to the data acquisition instrument on the top of the function box for recording and storage, the bonding strength between the ceramic tile and the base layer can be calculated, and the purpose of detecting the bonding strength of the ceramic tile can be realized. BRIEF DESCRIPTION OF DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0026] Figure 1 is a perspective structural schematic diagram of a building ceramic tile bonding strength detection device of the present application;

[0027] Figure 2 is a front view structural schematic diagram of a building ceramic tile bonding strength detection device of the present application;

[0028] Figure 3 is a structure A schematic diagram of a building ceramic tile bonding strength detection device of the present application;

[0029] Figure 4 is a structure B schematic diagram of a building ceramic tile bonding strength detection device of the present application.

[0030] In the figure: 1, function box; 2, piston cylinder; 3, auxiliary suction cup; 4, hydraulic cylinder; 5, tension meter; 6, pull rod; 7, vacuum suction cup; 8, vacuum generator; 9, vacuum hose; 10, rotating shaft; 11, piston column; 12, piston plate; 13, column hole; 14, lifting plate; 15, vertical plate; 16, cross plate; 17, plate hole; 18, first rack plate; 19, second rack plate; 20, gear; 21, data acquisition instrument; 22, handle; 23, air hole. DETAILED DESCRIPTION

[0031] The technical solutions of the present application will be described in detail below in conjunction with specific embodiments. Obviously, the described embodiments are only some of the embodiments of the present application, not all. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0032] Reference Figures 1-4The application provides a building ceramic tile bonding strength detection device, which comprises a function box 1, both sides of the bottom of the function box 1 are fixedly installed with a piston cylinder 2, the bottom of the piston cylinder 2 is provided with an auxiliary suction disc 3, the inner wall at the top of the function box 1 and the inner wall at the bottom are fixedly installed with the same hydraulic cylinder 4, the output shaft bottom end of the hydraulic cylinder 4 penetrates through the bottom of the function box 1, and the output shaft bottom end of the hydraulic cylinder 4 is provided with a detection mechanism; a column hole 13 and a plate hole 17 are formed in the bottom of the function box 1, the plate hole 17 is located on the inner side of the column hole 13, the hydraulic cylinder 4 is located in the plate hole 17, a piston mechanism is arranged between the column hole 13 and the piston cylinder 2, a lifting mechanism is arranged between the plate hole 17 and the output shaft of the hydraulic cylinder 4, and the same rotating shaft 10 is rotatably installed on the inner wall at the front and the inner wall at the back of the function box 1.

[0033] Specifically, the detection mechanism comprises a tension meter 5, a pull rod 6 and a vacuum suction disc 7, the output shaft bottom end of the hydraulic cylinder 4 is fixedly installed with the tension meter 5, the bottom of the tension meter 5 is provided with the pull rod 6, and the bottom end of the pull rod 6 is provided with the vacuum suction disc 7.

[0034] Specifically, the lifting mechanism comprises a lifting plate 14, a vertical plate 15 and a horizontal plate 16, the output shaft bottom end of the hydraulic cylinder 4 is fixedly installed with the lifting plate 14, the top of the lifting plate 14 is fixedly installed with the vertical plate 15 on both sides, the vertical plate 15 is slidably connected with the corresponding plate hole 17, the top of the vertical plate 15 is fixedly installed with the horizontal plate 16, and the lifting plate 14 and the vacuum suction disc 7 are provided with a vacuum pumping mechanism.

[0035] Specifically, the vacuum pumping mechanism comprises a vacuum generator 8 and a vacuum hose 9, the bottom of the lifting plate 14 is provided with the vacuum generator 8, and the vacuum suction disc 7 and the vacuum generator 8 are provided with the same vacuum hose 9.

[0036] Specifically, the piston mechanism comprises a piston column 11, a piston plate 12 and an air hole 23, the piston cylinder 2 is slidably installed with the piston column 11, the piston column 11 is slidably connected with the corresponding column hole 13, the bottom end of the piston column 11 is fixedly installed with the piston plate 12, the piston plate 12 is slidably connected with the inner wall of the corresponding piston cylinder 2, and the piston column 11 is provided with a gear driving mechanism between the rotating shaft 10 and the horizontal plate 16.

[0037] Specifically, the gear driving mechanism comprises a first rack plate 18, a second rack plate 19 and a gear 20, the bottom of the horizontal plate 16 is fixedly installed with the first rack plate 18, the top end of the piston column 11 is fixedly installed with the second rack plate 19, the rotating shaft 10 is fixedly sleeved with the gear 20, and the gear 20 is engaged with the first rack plate 18 and the second rack plate 19.

[0038] Specifically, the top of the function box 1 is provided with a data acquisition instrument 21, and the data acquisition instrument 21 is electrically connected with the tension meter 5.

[0039] Specifically, the top of the function box 1 is provided with a handle 22, and the handle 22 is provided with a handle sleeve.

[0040] In the application, when used, first, the device is placed above the ceramic tile to be detected, two auxiliary suction cups 3 are respectively adsorbed on the surface of the base layer on both sides of the ceramic tile, which can realize the purpose of preliminary fixation of the device, the hydraulic cylinder 4 is started, the output shaft of the hydraulic cylinder 4 extends downward, drives the tensile meter 5, the pull rod 6 and the vacuum suction cup 7 connected therewith to move downward as a whole, when the vacuum suction cup 7 contacts the ceramic tile, the vacuum generator 8 operates through the vacuum suction mechanism, the vacuum hose 9 forms a vacuum environment in the vacuum suction cup 7, which can realize the purpose of close adsorption of the vacuum suction cup 7 and the ceramic tile, and the output shaft of the hydraulic cylinder 4 drives the lifting plate 14 to descend, the vertical plate 15 at the top of the lifting plate 14 slides in the plate hole 17, which ensures stable lifting movement, in this process, the horizontal plate 16 descends with the vertical plate 15, and the first rack plate 18 at the bottom of the horizontal plate 16 also descends;

[0041] Due to the existence of the gear mechanism, when the first rack plate 18 descends, it meshes with the gear 20 fixed on the rotating shaft 10, drives the gear 20 to rotate, and the gear 20 meshes with the second rack plate 19 at the top of the piston column 11, so that the piston column 11 slides upward in the piston cylinder 2, the piston plate 12 at the bottom of the piston column 11 is in sliding fit with the inner wall of the piston cylinder 2, when the piston column 11 rises, the space in the auxiliary suction cup 3 at the bottom of the piston cylinder 2 increases, the pressure decreases, and a negative pressure is formed, which can realize the purpose of more stable adsorption of the auxiliary suction cup 3 on the peripheral base layer surface of the ceramic tile, and can play the role of auxiliary fixation of the device, enhance the stability of the device in the detection process, and further realize the purpose of avoiding affecting the detection effect;

[0042] By starting the tensile meter 5, the upward pulling force can be applied to the ceramic tile through the pull rod 6 and the vacuum suction cup 7, the tensile meter 5 measures the pulling force in real time, transmits the data to the data acquisition instrument 21 at the top of the function box 1 for recording and storage, when the bonding force between the ceramic tile and the base layer cannot withstand the pulling force, the ceramic tile starts to separate from the base layer, at this time, the maximum pulling force value measured by the tensile meter 5, combined with the adsorption area of the vacuum suction cup 7, can calculate the bonding strength between the ceramic tile and the base layer, which can realize the purpose of detecting the bonding strength of the ceramic tile.

Claims

1. A building ceramic tile bonding strength detection device characterized by, The utility model provides a kind of piston cylinder (2) is fixedly installed on the bottom of functional box (1), and the bottom of piston cylinder (2) is provided with auxiliary suction disc (3), the inner wall of the top of functional box (1) and the inner wall of bottom are fixedly installed with same hydraulic cylinder (4), the output shaft bottom end of hydraulic cylinder (4) penetrates the bottom of functional box (1), and the output shaft bottom end of hydraulic cylinder (4) is provided with detection mechanism. The bottom of functional box (1) is provided with column hole (13) and plate hole (17), and the plate hole (17) is located in the inner side of column hole (13), and the hydraulic cylinder (4) is located in the plate hole (17), and the piston mechanism is provided between the column hole (13) and the piston cylinder (2), and the lifting mechanism is provided between the plate hole (17) and the output shaft of the hydraulic cylinder (4), and the same rotating shaft (10) is rotatably installed on the inner wall of the front side and the rear side of functional box (1).

2. A device for detecting the bonding strength of a building ceramic tile according to claim 1, characterized in that: The detection mechanism includes tension meter (5), pull rod (6) and vacuum chuck (7), the output shaft bottom end of hydraulic cylinder (4) is fixedly installed with tension meter (5), the bottom of tension meter (5) is provided with pull rod (6), and the bottom of pull rod (6) is provided with vacuum chuck (7).

3. A device for detecting the bonding strength of a building ceramic tile according to claim 1, characterized in that: The lifting mechanism includes lifting plate (14), vertical plate (15) and horizontal plate (16), the output shaft bottom end of hydraulic cylinder (4) is fixedly installed with lifting plate (14), the top of lifting plate (14) is fixedly installed with vertical plate (15) on both sides, the vertical plate (15) is slidably connected with the corresponding plate hole (17), the top of vertical plate (15) is fixedly installed with horizontal plate (16), and the vacuum suction mechanism is provided between the lifting plate (14) and the vacuum chuck (7).

4. A device for detecting the bonding strength of a building ceramic tile according to claim 3, characterized in that: The vacuum suction mechanism includes vacuum generator (8) and vacuum hose (9), the bottom of lifting plate (14) is provided with vacuum generator (8), and the same vacuum hose (9) is provided between the vacuum chuck (7) and the vacuum generator (8).

5. A device for detecting the bonding strength of a building ceramic tile according to claim 1, characterized in that: The piston mechanism includes piston column (11), piston plate (12) and air hole (23), the piston cylinder (2) is slidably installed with piston column (11), the piston column (11) is slidably connected with the corresponding column hole (13), the bottom of piston column (11) is fixedly installed with piston plate (12), the piston plate (12) is slidably connected with the inner wall of the corresponding piston cylinder (2), and the gear mechanism is provided between the piston column (11) and the rotating shaft (10), horizontal plate (16).

6. A device for detecting the bonding strength of a building ceramic tile according to claim 5, characterized in that: The gear mechanism includes first rack plate (18), second rack plate (19) and gear (20), the bottom of horizontal plate (16) is fixedly installed with first rack plate (18), the top of piston column (11) is fixedly installed with second rack plate (19), the rotating shaft (10) is fixedly sleeved with gear (20), and the gear (20) is engaged with first rack plate (18) and second rack plate (19).

7. A device for detecting the bonding strength of a building ceramic tile according to claim 1, characterized in that: The top of functional box (1) is provided with data acquisition instrument (21), and the data acquisition instrument (21) is electrically connected with tension meter (5).

8. A device for detecting the bonding strength of a building ceramic tile according to claim 1, characterized in that: The top of functional box (1) is provided with handle (22), and the handle (22) is provided with handle sleeve.

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