Substrate glass detection device

By combining the design of transport components, detection components, and stabilization components, the problem of detection errors caused by shaking and bending of substrate glass on the production line is solved, realizing efficient and accurate detection of substrate glass, and improving production efficiency and product quality.

CN223955535UActive Publication Date: 2026-02-27ZHEJIANG XINGKE OPTOELECTRONICS TECHNOLOGY CO LTD +1
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Patent Information

Application Number
CN202423285443.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-02-27
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

In existing technologies, substrate glass is prone to shaking and bending during vertical inspection and transportation on the production line, which can lead to inspection errors, affecting inspection accuracy and product yield.

Method used

The design incorporates a combination of a transport component, a detection component, and a stabilizing component. The transport component includes a lifting mechanism for vertically transporting the substrate glass. The detection component is positioned close to the transport component. The stabilizing component, located below the transport component, includes a follow-up platform and a stabilizing clamp. The stabilizing clamp clamps the substrate glass and moves synchronously under the drive of the follow-up platform, thus achieving auxiliary fixation.

Benefits of technology

It improves the speed and accuracy of substrate glass inspection, reduces data errors, increases production efficiency, reduces product quality risks, and improves product yield.

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Abstract

The utility model relates to a substrate glass detection device, which comprises a transportation assembly, a detection assembly and a stabilization assembly, and is characterized in that the transportation assembly comprises a lifting and transporting mechanism for vertically carrying substrate glass; the detection assembly is arranged close to the transportation assembly, and a detection mechanism is arranged on the detection assembly; the stabilizing assembly is arranged below the transporting assembly and comprises a follow-up platform and a stabilizing clamping arm, and the follow-up platform can drive the stabilizing clamping arm to synchronously move relative to the lifting and transporting mechanism. The stabilizing assembly is arranged below the conveying assembly, the substrate glass is clamped through the stabilizing clamping arm, and the substrate glass is driven by the follow-up platform to move along with the lifting and conveying mechanism above, so that auxiliary fixing of the substrate glass is achieved, the detection speed and accuracy of the substrate glass are improved, data errors are avoided, the production efficiency is improved, and the production cost is reduced. And the quality risk of the product is reduced, and the yield of the product is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of substrate glass detection, in particular to a substrate glass detection device. BACKGROUND

[0002] In TFT (Thin Film Transistor) display equipment, the production line production mode of semi-finished substrate glass is: the semi-finished substrate glass is transported vertically to the ground, after one horizontal cutting and one vertical cutting, it enters the semi-finished inspection room for quality determination. For example, Chinese patent CN202123442785.2 discloses a substrate glass stripe detection device and an online detection system comprising the device, which realizes substrate glass stripe detection by vertically placing the substrate glass, using a detection light source to irradiate and collect. However, in the existing production line substrate glass detection process, since the substrate glass is transported and detected vertically to the ground, it is easy to cause detection errors due to glass shaking or bending, especially for relatively soft products such as ultra-thin substrate glass. Once shaking and bending occur during transportation, detection will be inaccurate due to light refraction, and it is impossible to determine whether the bubbles and stripes in the substrate glass meet the product standard expectations. Therefore, it is necessary to provide a more reliable substrate glass detection device. CONTENT OF THE UTILITY MODEL

[0003] The present application provides a substrate glass detection device to solve the problem that the substrate glass is vertically detected and transported on the production line in the prior art, which is easy to cause detection errors due to shaking and bending, affecting detection accuracy and further affecting product yield.

[0004] According to the substrate glass detection device provided by the present application, the substrate glass detection device comprises:

[0005] A transportation assembly, the transportation assembly comprises a lifting mechanism for vertically transporting the substrate glass;

[0006] A detection assembly, the detection assembly is arranged close to the transportation assembly, and a detection mechanism is arranged on the detection assembly;

[0007] A stabilizing assembly, the stabilizing assembly is arranged below the transportation assembly and comprises a following platform and a stabilizing clamp arm, the following platform can drive the stabilizing clamp arm to move synchronously relative to the lifting mechanism.

[0008] In some embodiments, the lifting mechanism comprises a transportation platform, a driving vehicle body and a lifting clamp jaw; the driving vehicle body is movably installed on the transportation platform, and the lifting clamp jaw is arranged on the driving vehicle body and suspended outside the transportation platform.

[0009] In some embodiments, the lifting clamp jaw is arranged in multiple groups, and the multiple groups of lifting clamp jaws are arranged in a horizontal linear direction on one side of the driving vehicle body.

[0010] In some embodiments, the follow-up platform is provided with a double-axis moving mechanism, and the stable clamping arm is movably installed on the follow-up platform through the double-axis moving mechanism.

[0011] In some embodiments, the stable clamping arm includes two groups of symmetrical arrangements, and the two groups of stable clamping arms correspond to two groups of side edges of the substrate glass respectively.

[0012] In some embodiments, the stable clamping arm is in an inverted L-shaped structure, which is arranged perpendicularly to the moving plane of the substrate glass, and the end side of the inverted L-shaped structure is provided with a stable clamping jaw.

[0013] In some embodiments, the stable clamping jaw is provided with one group or multiple groups arranged vertically.

[0014] In some embodiments, the vertical section of the stable clamping arm is in a telescopic structure, which includes an upper sleeve, a lower sleeve and a driving cylinder, the upper sleeve is connected to the lower sleeve in a sleeved manner, and the output end of the driving cylinder is connected to the upper sleeve.

[0015] In some embodiments, the detection assembly includes a detection column, and the detection mechanism is a detection camera, and multiple detection cameras are installed on the detection column in a vertical direction.

[0016] In some embodiments, the follow-up platform is further provided with a follow-up sensor, and the follow-up sensor is connected to the double-axis moving mechanism in linkage.

[0017] The technical scheme of the present application is applied to the substrate glass detection device, which includes a transportation assembly, a detection assembly and a stabilizing assembly. The transportation assembly includes a lifting mechanism for vertically carrying the substrate glass. The detection assembly is arranged close to the transportation assembly and is provided with a detection mechanism. The stabilizing assembly is arranged below the transportation assembly and includes a follow-up platform and a stable clamping arm. The follow-up platform can drive the stable clamping arm to move synchronously relative to the lifting mechanism. The stabilizing assembly is arranged below the transportation assembly, the stable clamping arm clamps the substrate glass, and the stable clamping arm moves together with the lifting mechanism above the follow-up platform driven by the follow-up platform. The auxiliary fixing of the substrate glass is realized, the detection speed and accuracy of the substrate glass are improved, the data error is avoided, the production efficiency is improved, the quality risk of the product is reduced, and the product yield is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] The drawings incorporated into the specification and forming a part thereof, illustrate embodiments consistent with the present application and, together with the specification, serve to explain the principles of the present application.

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, for those skilled in the art, other drawings can also be obtained based on these drawings without any creative effort.

[0020] Figure 1 The overall structure schematic diagram of the substrate glass detection device of one embodiment of the present application is shown;

[0021] Figure 2 The stable assembly structure schematic diagram of the substrate glass detection device of another embodiment of the present application is shown;

[0022] Among the above drawings, the following reference signs are included:

[0023] 10, transport assembly; 11, transport platform; 12, drive vehicle body; 13, transport clamping jaw; 20, detection assembly; 21, detection stand; 22, detection camera; 30, stable assembly; 31, follow-up platform; 32, stable clamping arm; 33, stable clamping jaw; 34, double-shaft moving mechanism; 35, upper sleeve; 36, lower sleeve; 37, follow-up sensor; 40, substrate glass. DETAILED DESCRIPTION

[0024] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.

[0025] It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which the present application belongs.

[0026] For the convenience of description, spatial relative terms such as "above", "upper", "top surface", "upper" and the like can be used herein to describe the spatial positional relationship of one device or feature with respect to other devices or features as shown in the drawings. It should be understood that the spatial relative terms are intended to include different orientations in use or operation in addition to the orientation of the device as described in the drawings. For example, if the device in the drawings is inverted, the device described as "above" or "above" other devices or structures will be positioned "below" or "below" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned at 90 degrees or in other orientations in other different ways, and the spatial relative description used herein is interpreted accordingly.

[0027] It is to be noted that the terms used herein are merely for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular forms are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, elements, components, and / or combinations thereof, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or combinations thereof.

[0028] It should be noted that the terms "first", "second", and the like in the description and in the claims of the present application and above-described drawings are used to distinguish similar objects and are not necessarily used to describe a specific sequential or chronological order. It should be understood that the terms used herein can be interchanged, where appropriate, to refer to embodiments of the present application described herein, which can be carried out in other than the order shown or described herein. Furthermore, the terms "comprise" and "comprising" and any variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, system, product or apparatus that comprises a list of steps or elements does not necessarily comprise only those steps or elements that are clearly listed, but can include other steps or elements not expressly listed or inherent to such process, method, product or apparatus.

[0029] Figure 1 An embodiment of the substrate glass detection device of the present application is schematically shown.

[0030] As shown in Figure 1 The present application discloses a substrate glass detection device, which comprises: a transportation assembly 10 comprising a lifting mechanism for vertically carrying a substrate glass 40; a detection assembly 20 disposed close to the transportation assembly 10 and provided with a detection mechanism; and a stabilizing assembly 30 disposed below the transportation assembly 10 and comprising a follow-up platform 31 and a stabilizing clamping arm 32, the follow-up platform 31 being capable of driving the stabilizing clamping arm 32 to move synchronously with the lifting mechanism.

[0031] Through the above structural design, the embodiment of the present application realizes auxiliary fixation of the substrate glass 40 by disposing the stabilizing assembly 30 below the transportation assembly 10, clamping the substrate glass 40 with the stabilizing clamping arm 32, and driving the substrate glass 40 to move together with the lifting mechanism above the follow-up platform 31, thereby stabilizing the position of the substrate glass, overcoming the problems of easy shaking and bending of the substrate glass, improving the detection speed and accuracy of the substrate glass 40, avoiding data errors, improving production efficiency, reducing the quality risk of products, and helping to improve product yield.

[0032] In some embodiments of the present application, as Figure 1As shown, the conveying mechanism comprises a conveying platform 11, a driving vehicle body 12 and a conveying gripper 13. The driving vehicle body 12 is movably installed on the conveying platform 11, and the conveying gripper 13 is arranged on the driving vehicle body 12 and suspended outside the conveying platform 11 to facilitate the grabbing and conveying of the substrate glass 40. In the embodiment of the present application, a sliding rail is arranged on the conveying platform 11, and a sliding block is arranged below the driving vehicle body 12, and the sliding rail and the sliding block are connected in cooperation to realize the sliding movement of the driving vehicle body 12. The sliding rail and the sliding block can be a commercially available linear guide rail, which is commonly used in high-precision linear reciprocating motion occasions, has high precision and small vibration, and can improve the conveying stability of the glass.

[0033] In some embodiments of the present application, as shown in Figure 1 The conveying gripper 13 of the conveying assembly 10 is arranged in multiple groups, and the multiple groups of conveying grippers 13 are arranged along the horizontal linear direction on one side of the driving vehicle body 12, which can realize stable and reliable grabbing of the substrate glass 40. In some preferred embodiments of the present application, in order to improve the efficiency, the conveying vehicle body can also be provided with conveying grippers 13 and detection assemblies 20 on both sides respectively to realize bilateral synchronous detection and improve the production efficiency.

[0034] In some embodiments of the present application, as shown in Figure 1 A double-shaft moving mechanism 34 is arranged on the follow-up platform 31, and the stable clamping arm 32 is movably installed on the follow-up platform 31 through the double-shaft moving mechanism 34. When the substrate glass 40 is conveyed to the detection room, the stable clamping arm 32 can be driven by the double-shaft moving mechanism 34 to move from a position that does not affect the conveying process of the substrate glass 40 to the position of the substrate glass 40 to contact the substrate glass 40, and after clamping and fixing the substrate glass 40, the stable clamping arm 32 moves with the substrate glass 40 to stabilize the position of the substrate glass 40 and reduce the occurrence of shaking and bending of the substrate glass 40. In some embodiments of the present application, the double-shaft moving mechanism 34 is a double-shaft linear sliding table, which comprises a first linear sliding rail arranged along a first direction and a second linear sliding rail arranged perpendicular to the first direction. The first linear sliding rail is a double sliding rail, and the second linear sliding rail is transversely arranged on the double sliding rail and can slide along the first direction. The stable clamping arm 32 is installed on the second linear sliding rail and can slide along the second direction.

[0035] In some embodiments of the present application, as shown in Figure 1 The stable clamping arm 32 comprises two groups of symmetrically arranged stable clamping arms 32, and the two groups of stable clamping arms 32 are oppositely arranged and correspond to the two groups of side edges of the substrate glass 40 respectively. Therefore, the stable clamping arm 32 of the embodiment of the present application can move to the two groups of side edges of the substrate glass 40 respectively to fix the substrate glass 40 from both sides and produce appropriate tensioning effect to keep the substrate glass 40 flat and stabilize the position of the substrate glass 40, thereby improving the detection precision and detection speed of the detection assembly 20, reducing data errors and accelerating the production efficiency.

[0036] In some embodiments of the present application, as shown in Figure 1 The stabilizing clamping arm 32 is in an inverted L-shaped structure, which is perpendicular to the moving plane of the substrate glass 40, and the end side of the inverted L-shaped structure is provided with a stabilizing clamping jaw 33. In the embodiments of the present application, one stabilizing clamping jaw 33 is provided. By arranging the stabilizing clamping arm 32 in an inverted L-shaped structure, the distance between the root of the stabilizing clamping arm 32 and the substrate glass 40 can be increased, thereby providing space for the design of the biaxial moving mechanism 34, so as to avoid interference with the transportation path of the substrate glass 40 after installation.

[0037] In addition, Figure 2 The structural design of the stabilizing assembly 30 of another embodiment of the substrate glass detection device of the present application is shown.

[0038] As shown in Figure 2 In some embodiments of the present application, a plurality of groups of stabilizing clamping jaws 33 are arranged vertically on the stabilizing clamping arm 32. The plurality of groups of stabilizing clamping jaws 33 can be positioned by multiple points, thereby improving the clamping stability and reliability, and at the same time, avoiding the phenomenon of glass damage caused by too small clamping area. In addition, in some embodiments of the present application, rubber pads are arranged on the inner sides of the stabilizing clamping jaws 33 and the lifting clamping jaws 13, which can provide cushioning for the clamping action and avoid damaging the substrate glass 40 during clamping.

[0039] In some embodiments of the present application, as shown in Figure 2 The vertical section of the stabilizing clamping arm 32 is in a telescopic structure, which includes an upper sleeve 35, a lower sleeve 36, and a driving cylinder (not shown). The upper sleeve 35 is connected to the lower sleeve 36 in a sleeved manner, and the output end of the driving cylinder is connected to the upper sleeve 35, so that the upper sleeve 35 can be driven to ascend and descend, thereby adjusting the position of the stabilizing clamping jaw 33 to match substrate glasses 40 of different sizes and improve the adaptability of the detection device of the present application.

[0040] In some embodiments of the present application, as shown in Figure 1 The detection assembly 20 includes a detection column 21, and the detection mechanism is a detection camera 22. A plurality of detection cameras 22 are arranged on the detection column 21 in a vertical direction, which can perform visual detection on the substrate glass 40 at each height, identify whether the substrate glass 40 has defects such as stripes, bubbles, and stones, and accurately locate the defect position, thereby providing reliable data for evaluating the substrate glass 40. It can be understood that the detection camera 22 can be connected to an upper computer to perform intelligent detection by using existing defect image sets, and this visual recognition means is well known to those skilled in the art and is not the improvement point of the present application, and will not be described here.

[0041] In some embodiments of the present application, as shown in Figure 2As shown, the follow-up platform 31 is also provided with a follow-up sensor 37, which is arranged in linkage with the double-shaft moving mechanism 34, so as to timely trigger the double-shaft moving mechanism 34 to make the stable clamping arm 32 quickly move to the position of the substrate glass 40 after detecting that the conveying assembly 10 conveys the substrate glass to the detection room, so as to accelerate the detection efficiency. The linkage connection mode is well known to those skilled in the art, for example, the follow-up sensor 37 and the double-shaft moving mechanism 34 are simultaneously connected to the same upper computer, and when the upper computer receives the detection reflection signal of the follow-up sensor 37, the linkage is triggered to control the movement of the double-shaft moving mechanism. The linkage mechanism is common in the art, and will not be described in detail here.

[0042] In combination Figures 1 to 2 As shown, the working principle of the embodiment of the application is illustrated:

[0043] The driving vehicle 12 on the conveying assembly 10 vertically conveys the substrate glass 40, and when it enters the semi-finished product inspection room, the driving vehicle 12 is temporarily stopped directly above the follow-up platform 31. The double-shaft moving mechanism 34 first drives the stable clamping arm 32 to move forward, so that the stable clamping jaw 33 is in the same vertical plane as the substrate glass 40. Then the double-shaft moving mechanism 34 moves left and right to drive the stable clamping arms 32 on both sides to contract inward. When the stable clamping jaw 33 clamps the substrate glass 40, the double-shaft moving mechanism 34 drives the stable clamping arms 32 on both sides to expand outward, so as to tightly fix the substrate glass 40 and flatten it for easy detection. Then the driving vehicle 12 and the follow-up platform 31 move at a constant speed in the direction of the arrow, so that the substrate glass 40 is stably passed through the detection camera 22 for photographing detection, and accurate quality determination is realized. After the substrate glass 40 completely passes through the detection camera 22, the stable clamping jaw 33 is opened, and the double-shaft moving mechanism 34 drives the stable clamping arm 32 to move outward and backward to return to the original position. Then the follow-up platform 31 also returns to the original position and waits for the next detection.

[0044] Therefore, the embodiment of the application has the following beneficial effects:

[0045] The accuracy of detection and the elimination of error data can be improved: the position of the substrate glass 40 in the detection is stabilized, the shaking of the glass is reduced or eliminated, and the speed and accuracy of the detection camera 22 in detecting the surface defects of the substrate glass 40 are improved; the production efficiency is improved: the time for abnormal data processing and re-detection caused by the shaking of the substrate glass 40 is reduced, which helps to improve the operation efficiency and production capacity of the production line; the quality risk is reduced: the product defect omission caused by shaking is reduced by stabilizing the substrate glass 40, and the quality risk is reduced.

[0046] In summary, the substrate glass detection device of the embodiment of the application comprises a conveying assembly, a detection assembly and a stabilizing assembly, the conveying assembly comprises a lifting mechanism for vertically carrying the substrate glass; the detection assembly is arranged close to the conveying assembly and is provided with a detection mechanism; the stabilizing assembly is arranged below the conveying assembly and comprises a follow-up platform and a stabilizing clamping arm, the follow-up platform can drive the stabilizing clamping arm to move synchronously relative to the lifting mechanism. The stabilizing assembly is arranged below the conveying assembly, the stabilizing clamping arm clamps the substrate glass, and the substrate glass moves together with the lifting mechanism above the follow-up platform under the driving of the follow-up platform, so that the auxiliary fixing of the substrate glass is realized, the detection speed and accuracy of the substrate glass are improved, the data error is avoided, the production efficiency is improved, the quality risk of the product is reduced, and the product yield is improved.

[0047] The above is only the preferred embodiment of the application and is not used to limit the application. The application can have various changes and modifications for those skilled in the art. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the application shall be included in the protection scope of the application.

Claims

1. A substrate glass testing device, characterized in that, include: The transport assembly (10) includes a lifting mechanism for vertically transporting the substrate glass (40); A detection component (20) is disposed near the transport component (10) and has a detection mechanism disposed thereon; A stabilizing component (30) is disposed below the transport component (10) and includes a follow-up platform (31) and a stabilizing clamp (32). The follow-up platform (31) can drive the stabilizing clamp (32) to move synchronously with the lifting mechanism.

2. The substrate glass inspection device according to claim 1, characterized in that, The lifting mechanism includes a transport platform (11), a drive vehicle body (12), and a lifting gripper (13); the drive vehicle body (12) is movably mounted on the transport platform (11), and the lifting gripper (13) is disposed on the drive vehicle body (12) and suspended outside the transport platform (11).

3. The substrate glass inspection device according to claim 2, characterized in that, The lifting gripper (13) is provided in multiple sets, and the multiple sets of lifting grippers (13) are arranged on one side of the drive vehicle body (12) along a horizontal straight line.

4. The substrate glass inspection device according to claim 1, characterized in that, The follower platform (31) is provided with a dual-axis moving mechanism (34), and the stabilizing clamp (32) is movably mounted on the follower platform (31) through the dual-axis moving mechanism (34).

5. The substrate glass inspection device according to claim 1, characterized in that, The stabilizing clamps (32) include two sets arranged symmetrically, with the two sets of stabilizing clamps (32) facing each other.

6. The substrate glass inspection device according to claim 5, characterized in that, The stabilizing clamp (32) has an inverted L-shaped structure and is perpendicular to the moving plane of the substrate glass (40). The end side of the inverted L-shaped structure is provided with a stabilizing claw (33).

7. The substrate glass inspection device according to claim 6, characterized in that, The stabilizing gripper (33) is provided with one set or multiple sets arranged vertically.

8. The substrate glass inspection device according to claim 6, characterized in that, The vertical section of the stabilizing clamp (32) is a telescopic structure, including an upper sleeve (35), a lower sleeve (36) and a driving cylinder. The upper sleeve (35) and the lower sleeve (36) are sleeved and connected, and the output end of the driving cylinder is connected to the upper sleeve (35).

9. The substrate glass inspection device according to claim 1, characterized in that, The detection component (20) includes a detection column (21), and the detection mechanism is a detection camera (22). Multiple detection cameras (22) are installed on the detection column (21) in a vertical direction.

10. The substrate glass inspection device according to claim 4, characterized in that, The follow-up platform (31) is also equipped with a follow-up sensor (37), which is linked to the dual-axis moving mechanism (34).

Citation Information

Patent Citations

  • Substrate glass stripe detection device and on-line detection system comprising same

    CN216955752U