Gypsum homogenizing equipment with aging effect

By introducing crushing components into the gypsum aging equipment, including stirring fan blades, upward-turning blades, crushing plates, and conical blocks, the problem of inconsistent gypsum particle size was solved, resulting in better mixing uniformity and aging effect.

CN223959489UActive Publication Date: 2026-03-03江苏鹏威重工股份有限公司
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Patent Information

Application Number
CN202520061835.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-11
Publication Date
2026-03-03
Estimated Expiration
2035-01-11

AI Technical Summary

Technical Problem

Existing gypsum aging equipment has a problem with unevenness at the bottom of the inner wall of the mixing tank in the design of the mixing mechanism, which leads to gypsum particles of different sizes and affects the aging effect.

Method used

The crushing components are designed with a combination of stirring blades, upward-turning blades, crushing plates, crushing nets, angled corners, secondary plates, and conical blocks. The stirring blades and upward-turning blades improve the uniformity of mixing, the crushing plates and crushing nets break down large particles, and the secondary plates and conical blocks improve mixing efficiency.

Benefits of technology

It improves the mixing uniformity and dispersing efficiency of gypsum, ensures that the gypsum particles are of uniform size, and enhances the aging effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses gypsum homogenization equipment with an aging effect, and relates to the technical field of gypsum homogenization, the gypsum homogenization equipment with the aging effect comprises a support frame, one side of the support frame is provided with a mounting frame, the top of the mounting frame is provided with an aging roller, the inner wall of the aging roller is provided with a crushing assembly, and the crushing assembly is provided with a crushing groove. And a rotating shaft is installed on the inner wall of the smashing assembly, the smashing assembly comprises stirring fan blades, the stirring fan blades are installed on the outer side surface of the rotating shaft, and upturning blades are installed in the middles of the stirring fan blades. According to the gypsum mixing device disclosed by the utility model, gypsum materials are turned up and down and uniformly move in the barrel through the matching between the stirring fan blades and the upturning blades, so that the gypsum mixing uniformity is improved, and then the large-particle gypsum materials are scattered through the crushing plate and the crushing net, so that the contact area between the gypsum and humid air is further increased.
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Description

Technical Field

[0001] This utility model relates to the field of gypsum homogenization technology, specifically to a gypsum homogenization device with aging effect. Background Technology

[0002] Aging involves storing or treating newly calcined building gypsum with wet heat for a period of time to improve its physical properties to varying degrees. Using cooling and aging equipment such as pneumatic, spiral cooling, or rotary drums, the aging process is characterized by short aging time, high efficiency, and good uniformity, which is beneficial for continuous production and meets environmental protection requirements.

[0003] When using existing gypsum aging equipment, the design of the stirring mechanism achieves the dispersion of gypsum and uniformity of aging by rotating the bucket or adding stirring blades inside. However, the bottom of the inner wall of the stirring bucket is not uniform during the aging process, which affects the aging effect. The design of the crushing mechanism cannot meet the requirement of fully crushing the gypsum blocks, resulting in gypsum particles of different sizes, which affects subsequent use. Utility Model Content

[0004] This utility model provides a gypsum homogenization device with aging effect, which has the advantage of improving the aging effect. It solves the problem that when using existing gypsum aging equipment, the design of the stirring mechanism achieves the dispersion of gypsum and uniformity of aging by rotating the barrel or adding stirring blades inside. However, the bottom of the inner wall of the stirring barrel is not uniform during the aging process, which affects the aging effect. The design of the crushing mechanism cannot meet the requirement of fully crushing the gypsum blocks, resulting in the problem of gypsum particles of different sizes.

[0005] To improve the aging effect, this utility model provides the following technical solution: a gypsum homogenization device with aging effect, comprising a support frame, an mounting frame on one side of the support frame, an aging roller mounted on the top of the mounting frame, a crushing component mounted on the inner wall of the aging roller, and a rotating shaft mounted on the inner wall of the crushing component, wherein:

[0006] The crushing assembly includes a stirring blade, which is installed on the outer surface of the rotating shaft. An upward-turning blade is installed in the middle of the stirring blade, and a crushing plate is installed at the lower part of the upward-turning blade. A crushing mesh is installed on the inner wall of the crushing plate, and several oblique angles are opened on the crushing mesh. A secondary plate is installed on one side of the crushing plate, and a conical block is installed on one side of the secondary plate.

[0007] As a preferred embodiment of this utility model, a motor is installed on the top surface of the support frame, a commutator is installed on one side of the motor, the output end of the commutator is connected to the rotating shaft, a feed inlet is installed on the upper part of the aging drum, a discharge outlet is installed on the lower part of the aging drum, a sealing plate is installed on one side of the aging drum, and an air inlet pipe is installed on the inner wall of the sealing plate.

[0008] As a preferred embodiment of this utility model, the mounting frame consists of four equidistantly arranged on one side of the support frame, and an aging roller is mounted on the top surface of the mounting frame. The inner wall of the aging roller is movably and rotatably connected to the outer surface of the rotating shaft.

[0009] As a preferred embodiment of this utility model, the stirring blades are a plurality of equidistant fixed installations on the outer surface of the rotating shaft, the upward-turning blades are fixedly installed in the middle of the rotating shaft, and the crushing plates are a plurality of equidistant fixed installations on the inner wall of the aging drum.

[0010] In a preferred embodiment of this utility model, the inner wall of the crushing plate is fixedly connected to the outer surface of the crushing mesh, one side surface of the secondary plate is fixedly connected to one side surface of the crushing plate, and the bottom surface of the secondary plate is fixedly connected to the inner wall of the aging drum.

[0011] As a preferred embodiment of this utility model, one side of the conical block is fixedly connected to one side of the secondary plate, the inner wall of the discharge port is in communication with the inner wall of the aging drum, the inner wall of the feed port is in communication with the inner wall of the aging drum, and one side of the sealing plate is fixedly connected to one side of the aging drum.

[0012] As a preferred embodiment of this utility model, the inner wall of the air inlet pipe is in communication with the inner wall of the aging drum, the outer surface of the air inlet pipe is fixedly connected with the inner wall of the sealing plate, and the output end of the motor and the input end of the commutator are connected by a belt.

[0013] Compared with the prior art, this utility model provides a gypsum homogenization device with aging effect, which has the following beneficial effects:

[0014] This gypsum homogenization equipment with aging effect uses the cooperation between the stirring fan blades and the upward turning blades to turn the gypsum material up and down and move it evenly in the barrel, which improves the uniformity of gypsum mixing. Then, the crushing plate and crushing net break up the large gypsum particles, further increasing the contact area between the gypsum and the humid air. Finally, the cone-shaped blocks installed on the secondary plate further improve the efficiency of breaking up large gypsum particles and enhance the aging effect. Attached Figure Description

[0015] Figure 1This is a schematic diagram of the external structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the external structure of this utility model from another angle;

[0017] Figure 3 This is a schematic diagram of the internal structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the breaking plate and the secondary plate of this utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the breaking plate and the secondary plate from another angle of this utility model.

[0020] In the diagram: 1. Support frame; 2. Mounting frame; 3. Motor; 4. Commutator; 5. Rotating shaft; 6. Aging drum; 7. Crushing assembly; 8. Agitator blades; 9. Upward-turning blades; 10. Crushing plate; 11. Crushing mesh; 12. Angled angle; 13. Secondary plate; 14. Conical block; 15. Feed inlet; 16. Discharge outlet; 17. Sealing plate; 18. Air inlet pipe. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0022] Please see Figures 1-2 This utility model discloses a gypsum homogenization device with aging effect, including a support frame 1, an installation frame 2 on one side of the support frame 1, an aging roller 6 on the top of the installation frame 2, a crushing component 7 on the inner wall of the aging roller 6, and a rotating shaft 5 on the inner wall of the crushing component 7. The crushing component 7 includes a stirring blade 8, which is installed on the outer surface of the rotating shaft 5. An upward-turning blade 9 is installed in the middle of the stirring blade 8, and a crushing plate 10 is installed at the lower part of the upward-turning blade 9. A crushing mesh 11 is installed on the inner wall of the crushing plate 10, and several oblique angles 12 are opened on the crushing mesh 11. A secondary plate 13 is installed on one side of the crushing plate 10, and a conical block 14 is installed on one side of the secondary plate 13.

[0023] A motor 3 is installed on the top surface of the support frame 1. A commutator 4 is installed on one side of the motor 3. The output end of the commutator 4 is connected to the rotating shaft 5. A feed inlet 15 is installed on the upper part of the aging drum 6. A discharge outlet 16 is installed on the lower part of the aging drum 6. A sealing plate 17 is installed on one side of the aging drum 6. An air inlet pipe 18 is installed on the inner wall of the sealing plate 17.

[0024] The mounting bracket 2 consists of four equidistantly arranged on one side of the support frame 1. The aging roller 6 is mounted on the top surface of the mounting bracket 2. The inner wall of the aging roller 6 is movably and rotatably connected to the outer surface of the rotating shaft 5.

[0025] The gypsum to be aged is poured into the aging drum 6 through the feed inlet 15 at the top. The feed inlet 15 is designed to facilitate the rapid and uniform addition of gypsum. As the rotating shaft 5 rotates, the stirring blades 8 begin to work, performing initial stirring of the gypsum. The number and angle of the stirring blades 8 are designed to ensure that the gypsum is fully mixed within the drum. Example

[0026] Based on the above embodiment 1, please refer to Figures 3-5 The stirring blades 8 are a number of equidistant fixed installations on the outer surface of the rotating shaft 5, the upward-turning blades 9 are fixed installations in the middle of the rotating shaft 5, and the crushing plates 10 are a number of equidistant fixed installations on the inner wall of the aging drum 6.

[0027] The inner wall of the crushing plate 10 is fixedly connected to the outer surface of the crushing mesh 11, one side surface of the secondary plate 13 is fixedly connected to one side surface of the crushing plate 10, and the bottom surface of the secondary plate 13 is fixedly connected to the inner wall of the aging roller 6.

[0028] One side of the conical block 14 is fixedly connected to one side of the secondary plate 13, the inner wall of the discharge port 16 is connected to the inner wall of the aging drum 6, the inner wall of the feed port 15 is connected to the inner wall of the aging drum 6, and one side of the sealing plate 17 is fixedly connected to one side of the aging drum 6.

[0029] The inner wall of the air inlet pipe 18 is connected to the inner wall of the aging drum 6, and the outer surface of the air inlet pipe 18 is fixedly connected to the inner wall of the sealing plate 17. The output end of the motor 3 and the input end of the commutator 4 are connected by a belt.

[0030] Under the action of the stirring blades 8, the gypsum is continuously agitated and mixed. Simultaneously, the upward-turning blades 9 tumble the gypsum upwards, further increasing the uniformity of the mixture. The combined action of the crushing plates 10 and the angled edges 12 on the crushing mesh 11 further breaks down larger gypsum blocks, making them finer and more uniform. The number and placement of the crushing plates 10 should ensure that the gypsum blocks can fully contact and be crushed. The secondary plates 13 facilitate further mixing and uniform distribution of the gypsum within the aging drum 6. At the same time, the conical blocks 14 guide the flow direction of the gypsum, ensuring that it circulates within the drum, further improving the uniformity of the mixture.

[0031] The working principle and usage procedure of this utility model are as follows: First, ensure that the support frame 1 is securely installed and check that all fasteners are firm to prevent loosening or malfunction during equipment operation. Next, check that the power connection of the motor 3 is reliable and that the commutator 4 is in the correct working state. The motor 3 is connected to the commutator 4 via a belt, ensuring that the belt tension is appropriate and there is no slippage. Turn on the power to the motor 3, and the motor will start running, driving the rotating shaft 5 to rotate through the commutator 4. At this time, observe whether the rotation of the rotating shaft 5 is smooth and without abnormal noise.

[0032] Adding and Initial Mixing of Gypsum: The gypsum to be aged is poured into the aging drum 6 through the feed inlet 15 at the top. The feed inlet 15 is designed to facilitate the rapid and uniform addition of gypsum. As the rotating shaft 5 rotates, the mixing blades 8 begin to work, performing initial mixing of the gypsum. The number and angle of the mixing blades 8 are designed to ensure that the gypsum is fully mixed within the drum.

[0033] The tumbling and crushing process: Under the action of the stirring blades 8, the plaster is continuously tumbled and mixed. Simultaneously, the tumbling blades 9 tumble the plaster upwards, further increasing the uniformity of the mixture. The chopping plates 10 and the angled edges 12 on the chopping mesh 11 work together to further crush larger plaster blocks, making them smaller and more uniform. The number and placement of the chopping plates 10 should be designed to ensure that the plaster blocks can fully contact and be crushed.

[0034] Secondary mixing and conical block guidance: The secondary plate 13 facilitates further mixing and uniform distribution of gypsum within the aging drum 6. Simultaneously, the conical block 14 guides the flow direction of the gypsum, ensuring its circulation within the drum and further improving mixing uniformity. It should be noted that the distance between the secondary plate 13 and the crushing plate 10 is adjustable; their installation positions can be varied depending on the specific application, and their installation angles on the inner wall of the aging drum 6 can also be planned and adjusted according to the specific usage.

[0035] Ventilation and aging: Air is introduced into the aging drum 6 through the air inlet pipe 18, which helps the aging process of the gypsum. The design of the air inlet pipe 18 should ensure that the air can be evenly distributed to all corners of the drum to promote the full aging of the gypsum.

Claims

1. A gypsum homogenization device with aging effect, comprising a support frame (1), characterized in that: One side of the support frame (1) is provided with a mounting frame (2), the top of the mounting frame (2) is provided with an aging roller (6), the inner wall of the aging roller (6) is provided with a breaking assembly (7), the inner wall of the breaking assembly (7) is provided with a rotating shaft (5), wherein: The breaking assembly (7) comprises stirring blades (8), the stirring blades (8) are installed on the outer side surface of the rotating shaft (5), the middle part of the stirring blades (8) is provided with an upturned blade (9), the lower part of the upturned blade (9) is provided with a breaking plate (10), the inner wall of the breaking plate (10) is provided with a breaking net (11), a plurality of inclined angles (12) are formed in the breaking net (11), one side of the breaking plate (10) is provided with a secondary plate (13), one side of the secondary plate (13) is provided with a tapered block (14).

2. A gypsum homogenizing device with aging effect according to claim 1, characterized in that: The top surface of the support frame (1) is provided with a motor (3), one side of the motor (3) is provided with a commutator (4), the output end of the commutator (4) is connected with the rotating shaft (5), the upper part of the aging roller (6) is provided with a feeding port (15), the lower part of the aging roller (6) is provided with a discharging port (16), one side of the aging roller (6) is provided with a sealing plate (17), the inner wall of the sealing plate (17) is provided with an air inlet pipe (18).

3. A gypsum homogenizing device with aging effect according to claim 1, characterized in that: The mounting frame (2) is provided on one side of the support frame (1) at equal intervals, the top surface of the mounting frame (2) is provided with the aging roller (6), the inner wall of the aging roller (6) is movably connected with the outer side surface of the rotating shaft (5).

4. A gypsum homogenizing device with aging effect according to claim 2, characterized in that: The stirring blades (8) are fixedly installed on the outer side surface of the rotating shaft (5) at equal intervals, the upturned blade (9) is fixedly installed on the middle part of the rotating shaft (5), and the breaking plate (10) is fixedly installed on the inner wall of the aging roller (6) at equal intervals.

5. A gypsum homogenizing device with aging effect according to claim 1, characterized in that: The inner wall of the breaking plate (10) is fixedly connected with the outer side surface of the breaking net (11), one side surface of the secondary plate (13) is fixedly connected with one side surface of the breaking plate (10), and the bottom surface of the secondary plate (13) is fixedly connected with the inner wall of the aging roller (6).

6. A gypsum homogenizing device with aging effect according to claim 2, characterized in that: One side of the tapered block (14) is fixedly connected with one side surface of the secondary plate (13), the inner wall of the discharging port (16) is penetrated through the inner wall of the aging roller (6), the inner wall of the feeding port (15) is penetrated through the inner wall of the aging roller (6), and one side surface of the sealing plate (17) is fixedly connected with one side surface of the aging roller (6).

7. A gypsum homogenizing device with aging effect according to claim 6, characterized in that: The inner wall of the air inlet pipe (18) is penetrated through the inner wall of the aging roller (6), the outer side surface of the air inlet pipe (18) is fixedly connected with the inner wall of the sealing plate (17), and the output end of the motor (3) is matched with the input end of the commutator (4) through a belt.