Oil sludge fiber modification and purification device

By combining the modification tank and the sludge discharge mechanism, the problem of low efficiency in traditional oil sludge fiber treatment is solved, achieving efficient fiber purification and resource utilization, and reducing labor intensity and land requirements.

CN223959638UActive Publication Date: 2026-03-03李科
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

Traditional methods for treating oily sludge fibers are inefficient, labor-intensive, and require a large area, making it difficult to meet the needs of large-scale, continuous production.

Method used

The modified tank and slag discharge mechanism are used. The combination of motor-driven stirring rod and spiral auger, along with the use of air pump and air holes, achieves the separation and suspension of fibers and slag balls. Then, solid-liquid separation is carried out through dewatering mesh belt.

Benefits of technology

It improves fiber flexibility and purification efficiency, reduces the binding of slag balls with fibers, achieves efficient solid-liquid separation and resource utilization, and reduces labor intensity and land requirements.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223959638U_ABST
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Abstract

The utility model discloses an oil sludge fiber modification and purification device which comprises a modification pool, a modification mechanism is arranged in the modification pool, a deslagging mechanism is arranged on one side of the modification pool, and the deslagging mechanism extends to the bottom of the modification pool. Firstly, short fibers are fed into the modification pool, water and a modifying agent are injected into the modification pool, then the short fibers are modified through the modification mechanism, then solid residues are discharged through the residue discharging mechanism, and through the interaction of the modifying agent and airflow, the flexibility of the fibers is improved, and the basic characteristics of residue balls and the fibers are changed; the fibers are kept in a suspended state, and slag balls attached to the tail ends of the fibers can be effectively removed.
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Description

Technical Field

[0001] This utility model belongs to the field of oil sludge fiber purification technology, specifically relating to an oil sludge fiber modification and purification device. Background Technology

[0002] In the treatment technology of oily sludge, extracting fibers and using them for subsequent applications (such as building materials, adsorbent materials, etc.) is a promising resource utilization approach. However, the treatment of solid residues generated in this process (including incompletely separated oily sludge particles, fiber fragments, and slag balls) is a technical challenge.

[0003] Traditional slag removal methods, such as manual screening and sedimentation tank settling, suffer from problems such as low efficiency, high labor intensity, large footprint, and easy clogging, making it difficult to meet the needs of large-scale, continuous production. Summary of the Invention

[0004] The purpose of this invention is to provide an oil sludge fiber modification and purification device to address the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an oil sludge fiber modification and purification device, including a modification tank, a modification mechanism is provided inside the modification tank, a slag discharge mechanism is provided on one side of the modification tank, and the slag discharge mechanism extends to the bottom of the modification tank.

[0006] The modification mechanism includes a first motor, a stirring rod, an air pump, an air outlet, an air inlet, and protrusions. The first motor is located at the upper end of the modification tank. The stirring rod is fixedly connected to the rotating shaft of the first motor. The air pump is located on the stirring rod. The air outlet is located on the stirring rod and is a plurality of evenly distributed outlets. The air inlet is located on the air pump. The protrusions are located on the side wall of the modification tank and are a plurality of evenly distributed protrusions.

[0007] This utility model further describes that the slag discharge mechanism includes a first spiral auger, a second spiral auger, a second motor, a third motor, a slag lifting port, and a slag discharge port. The first spiral auger is disposed on the side wall of the modification tank, the second spiral auger is disposed at the bottom of the modification tank, the second motor is disposed on the first spiral auger, the third motor is disposed on the second spiral auger, the slag lifting port is opened on the side wall of the modification tank, the first spiral auger and the second spiral auger are connected through the slag lifting port, and the slag discharge port is opened at the upper end of the first spiral auger.

[0008] The present invention further describes that a fixing frame is provided at the top of the modification tank, the fixing frame is used to fix the first spiral auger, a return water tank is provided on the fixing frame, the return water tank is provided corresponding to the slag outlet, and a dewatering mesh belt is provided inside the return water tank, the dewatering mesh belt is inclined.

[0009] The present invention further illustrates that the bottom of the modification pool is fixedly connected to a support column, and the number of the support columns is four and they are arranged symmetrically.

[0010] The present invention further describes that a return water inlet is provided on the side wall of the return water tank, the return water is connected to the modification tank, and a filter screen is provided inside the return water inlet.

[0011] The present invention further illustrates that a fixing plate is provided on the fixing frame, and the fixing plate is used to fix and support the air pump and the first motor.

[0012] Compared with the prior art, the beneficial effects achieved by this utility model are: This utility model,

[0013] (1) By setting up a modification tank, a modification mechanism and a slag discharge mechanism, when in use, the short fibers are first sent into the modification tank, water and modifier are injected into the modification tank, and then the short fibers are modified by the modification mechanism. Then the solid residue is discharged through the slag discharge mechanism. The modification mechanism includes a first motor, a stirring rod, an air pump, an air outlet, an air inlet and a protrusion. After the stirring rod is driven to rotate by the first motor, the tiny particles adhering to the ends of the fibers are increased in flexibility through the interaction of the modifier and the airflow, which changes the basic characteristics of the slag balls and fibers. At the same time, the stirring rod pushes the water to move, and the solution hits the protrusions on the inner wall of the modification tank to form slag balls. Separating from the fibers, the slag balls sink to the bottom of the pool, while the fibers continue to move with the water flow. At the same time, the modifier in the pool softens and modifies the fibers, causing a change in their quality. Simultaneously, through the combined action of the air inlet, air pump, and air outlet, pressurized gas is introduced into the air outlet on the stirring rod, keeping the fibers in a suspended state. The first motor bearing has air holes; after air is introduced from above, pressure is applied to the motor, and the gas is released from the hole in the middle of the bearing and exits through the air outlet on the stirring rod. The simultaneous stirring and air release further suspends the fibers in the water. The bearing is made of seamless steel pipe with a hole in the middle, allowing pressurized gas to be introduced, which can effectively remove the slag balls attached to the ends of the fibers. Attached Figure Description

[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a cross-sectional schematic diagram provided in an embodiment of the present utility model;

[0017] Figure 3 This is a schematic diagram of the slag discharge mechanism provided in this embodiment of the utility model;

[0018] Figure 4 This is a schematic diagram of the modified mechanism provided in an embodiment of the present invention.

[0019] In the diagram: 1. Modification tank; 2. Modification mechanism; 3. Slag discharge mechanism; 4. Fixing frame; 5. Return water tank; 6. Dewatering mesh belt; 7. Support column; 8. Return water port; 9. Fixing plate; 201. First motor; 202. Stirring rod; 203. Air pump; 204. Air outlet; 205. Air inlet; 206. Protrusion; 301. First auger; 302. Second auger; 303. Second motor; 304. Third motor; 305. Slag lifting port; 306. Slag discharge port. Detailed Implementation

[0020] The following detailed, non-limiting description of the present invention, in conjunction with preferred embodiments and accompanying drawings, is provided. Obviously, the described embodiments are merely some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0021] Please see Figure 1-4 The present invention provides a technical solution: an oil sludge fiber modification and purification device, including a modification tank 1, a modification mechanism 2 is provided inside the modification tank 1, and a slag discharge mechanism 3 is provided on one side of the modification tank 1, the slag discharge mechanism 3 extending to the bottom of the modification tank 1.

[0022] The modification mechanism 2 includes a first motor 201, a stirring rod 202, an air pump 203, an air outlet 204, an air inlet 205, and protrusions 206. The first motor 201 is located at the upper end of the modification tank 1. The stirring rod 202 is fixedly connected to the rotating shaft of the first motor 201. The air pump 203 is located on the stirring rod 202. The air outlet 204 is located on the stirring rod 202. The number of air outlets 204 is several and evenly distributed. The air inlet 205 is located on the air pump 203. The protrusions 206 are located on the side wall of the modification tank 1. The number of protrusions 206 is several and evenly distributed.

[0023] The above scheme is adopted: by setting up a modification tank 1, a modification mechanism 2, and a slag discharge mechanism 3, in use, short fibers are first fed into the modification tank 1, water and modifier are injected into the modification tank 1, and then the short fibers are modified by the modification mechanism 2. Then, the solid residue is discharged through the slag discharge mechanism 3. The modification mechanism 2 includes a first motor 201, a stirring rod 202, an air pump 203, an air outlet 204, an air inlet 205, and protrusions 206. After the first motor 201 drives the stirring rod 202 to rotate, the tiny particles adhering to the fiber ends are increased in flexibility through the interaction of the modifier and the airflow, changing the basic characteristics of the slag balls and fibers. At the same time, the stirring rod 202 promotes the movement of water, and the solution impacts the protrusions on the inner wall of the modification tank 1. Point 206 separates the slag balls from the fibers. The slag balls sink to the bottom of the pool, while the fibers continue to move with the water flow. At the same time, the modifier in the pool softens and modifies the fibers, resulting in a change in their quality. Simultaneously, through the combined action of the air inlet 205, the air pump 203, and the air outlet 204, pressurized gas is introduced into the air outlet 204 on the stirring rod 202, keeping the fibers in a suspended state. This effectively removes the slag balls attached to the ends of the fibers. The bearing of the first motor 201 has air holes. After air is introduced from above, pressure is applied to the first motor 201, and the gas is released from the hole in the middle of the bearing and exits through the air outlet 204 on the stirring rod 202. The simultaneous stirring and air release further suspends the fibers in the water. The bearing is made of seamless steel pipe with a hole in the middle for the introduction of pressurized gas.

[0024] refer to Figure 3 The slag discharge mechanism 3 includes a first spiral auger 301, a second spiral auger 302, a second motor 303, a third motor 304, a slag lifting port 305, and a slag discharge port 306. The first spiral auger 301 is disposed on the side wall of the modification tank 1, the second spiral auger 302 is disposed at the bottom of the modification tank 1, the second motor 303 is disposed on the first spiral auger 301, the third motor 304 is disposed on the second spiral auger 302, the slag lifting port 305 is opened on the side wall of the modification tank 1, the first spiral auger 301 and the second spiral auger 302 are connected through the slag lifting port 305, and the slag discharge port 306 is opened at the upper end of the first spiral auger 301.

[0025] The above scheme is adopted: by setting up a first spiral auger 301, a second spiral auger 302, a second motor 303, a third motor 304, a slag lifting port 305, and a slag discharge port 306, in use, the second motor 303 first drives the first spiral auger 301 to rotate, the third motor 304 drives the second spiral auger 302 to rotate, the second spiral auger 302 can transport the solid residue at the bottom of the modification tank 1 into the second spiral auger 302 through the slag lifting port 305, and then discharge the solid residue through the slag discharge port 306 on the second spiral auger 302.

[0026] refer to Figure 1 A fixing frame 4 is provided at the top of the modification tank 1. The fixing frame 4 is used to fix the first spiral auger 301. A return water tank 5 is provided on the fixing frame 4. The return water tank 5 is corresponding to the slag outlet 306. A dewatering mesh belt 6 is provided inside the return water tank 5. The dewatering mesh belt 6 is inclined.

[0027] The above solution is adopted: by setting up a fixed frame 4, a return water tank 5 and a dewatering mesh belt 6, the fixed frame 4 can fix the first spiral auger 301 and the return water tank 5 during use, and then when the solid residue enters the return water tank 5, it can be dewatered by the dewatering mesh belt 6.

[0028] refer to Figure 1 The bottom of the modification pool 1 is fixedly connected with four support columns 7, which are arranged symmetrically.

[0029] The above solution is adopted: by setting up support columns 7, the support columns 7 can provide support for the modification pool 1 during use, thereby improving the stability of the modification pool 1.

[0030] refer to Figure 2 A return water 8 is provided on the side wall of the return water tank 5. The return water inlet 8 is connected to the modification tank 1. A filter screen is provided inside the return water inlet 8.

[0031] The above solution is adopted: by setting up a return water inlet 8, the water in the solid residue can be filtered through the dewatering mesh belt 6 during use, so that the water enters the return water tank 5. At this time, the water can flow back to the modification tank 1 through the return water inlet 8, reducing the waste of water resources.

[0032] refer to Figure 1 The mounting bracket 4 is equipped with a mounting plate 9, which is used to fix and support the air pump 203 and the first motor 201.

[0033] The above solution is adopted: by setting the fixing plate 9, the fixing plate 9 can provide a fixing effect on the air pump 203 and the first motor 201 during use, thereby improving the stability of the air pump 203 and the motor.

[0034] The working principle of this utility model:

[0035] In use, short fibers are first fed into modification tank 1, where water and a modifier are added. Then, the stirring rod 202 is rotated by the first motor 201. The tiny particles adhering to the fiber ends are softened by the interaction of the modifier and airflow, altering the basic characteristics of the slag balls and fibers. Simultaneously, the stirring rod 202 propels the water, and the solution impacts the protrusions 206 on the inner wall of modification tank 1, separating the slag balls from the fibers. The slag balls sink to the bottom of the tank, while the fibers continue to move with the water flow. Meanwhile, the modifier in the tank softens and modifies the fibers, resulting in a change in their quality. Simultaneously, pressurized gas is introduced into the air outlet 204 on the stirring rod 202 through the combined action of the air inlet 205, the air pump 203, and the air outlet 204, keeping the fibers in suspension. The first spiral auger 301 is effectively removed from the fiber ends. Then, the second motor 303 drives the first spiral auger 301 to rotate, and the third motor 304 drives the second spiral auger 302 to rotate. The second spiral auger 302 can transport the solid residue at the bottom of the modification tank 1 into the second spiral auger 302 through the slag lifting port 305. Then, the solid residue is discharged through the slag outlet 306 on the second spiral auger 302. Then, the fixing frame 4 can fix the first spiral auger 301 and the return water tank 5. When the solid residue enters the return water tank 5, it can be dewatered by the dewatering mesh belt 6. The dewatering mesh belt 6 can filter the water in the solid residue, so that the water enters the return water tank 5. At this time, the water can flow back to the modification tank 1 through the return water port 8, reducing the waste of water resources.

[0036] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An oil sludge fiber modification purification device, comprising a modification tank (1), characterized in that: The inside of the modification tank (1) is provided with a modification mechanism (2), one side of the modification tank (1) is provided with a slag discharge mechanism (3), and the slag discharge mechanism (3) extends to the bottom of the modification tank (1); The modification mechanism (2) comprises a first motor (201), a stirring rod (202), an air pump (203), an air outlet hole (204), an air inlet interface (205) and a convex point (206), the first motor (201) is arranged at the upper end of the modification tank (1), the stirring rod (202) is fixedly connected to the rotating shaft of the first motor (201), the air pump (203) is arranged on the stirring rod (202), the air outlet hole (204) is arranged on the stirring rod (202), the number of the air outlet holes (204) is several and they are uniformly arranged, the air inlet interface (205) is arranged on the air pump (203), and the convex point (206) is arranged on the side wall of the modification tank (1). The number of the convex points (206) is several and they are uniformly arranged.

2. An oil sludge fiber modification and purification device according to claim 1, characterized in that: The slag discharge mechanism (3) comprises a first spiral auger (301), a second spiral auger (302), a second motor (303), a third motor (304), a lifting slag port (305) and a slag discharge port (306), the first spiral auger (301) is arranged on the side wall of the modification tank (1), the second spiral auger (302) is arranged at the bottom of the modification tank (1), the second motor (303) is arranged on the first spiral auger (301), the third motor (304) is arranged on the second spiral auger (302), the lifting slag port (305) is arranged on the side wall of the modification tank (1), the first spiral auger (301) and the second spiral auger (302) are communicated through the lifting slag port (305), and the slag discharge port (306) is arranged at the upper end of the first spiral auger (301).

3. An oil sludge fiber modification and purification device according to claim 2, characterized in that: The top end of the modification tank (1) is provided with a fixing frame (4), the fixing frame (4) is used for fixing the first spiral auger (301), a water return tank (5) is arranged on the fixing frame (4), the water return tank (5) is correspondingly arranged with the slag discharge port (306), and a dehydration mesh belt (6) is arranged in the water return tank (5).

4. An oil sludge fiber modification and purification device according to claim 1, characterized in that: The bottom of the modification tank (1) is fixedly connected with support columns (7), and the number of the support columns (7) is four and they are symmetrically arranged.

5. An oil sludge fiber modification and purification device according to claim 3, characterized in that: A water return port (8) is arranged on the side wall of the water return tank (5), the water return port (8) is communicated with the modification tank (1), and a filter screen is arranged in the water return port (8).

6. An oil sludge fiber modification and purification device according to claim 3, characterized in that: A fixing plate (9) is arranged on the fixing frame (4), and the fixing plate (9) is used for fixing and supporting the air pump (203) and the first motor (201).