Overhaul safety type sulfurized isobutylene reaction kettle
By using ethanol solution spraying and inert gas replacement in the isobutylene sulfide reactor, the problems of high isobutylene concentration and high oxygen content during maintenance were solved, achieving a safe and efficient maintenance process and avoiding the risks of poisoning, combustion and explosion.
Patent Information
- Application Number
- CN202423316704.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The existing sulfurized isobutylene reactors pose a risk of poisoning to workers during maintenance due to incomplete cleaning, and the high oxygen content inside can easily lead to combustion or explosion accidents.
A maintenance-safe sulfurized isobutylene reactor was designed. It employs ethanol solution spraying and inert gas replacement. The concentration of sulfurized isobutylene is reduced by pumping the ethanol solution, and the oxygen content inside the reactor is controlled by a gas monitoring device and a safety valve to prevent combustion and explosion.
It effectively reduces the concentration of isobutylene sulfide, improves cleaning effect, ensures maintenance safety, prevents combustion and explosion, and protects the safety of workers.
Smart Images

Figure CN223959640U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reaction vessel technology, specifically to a maintenance-safe sulfurized isobutylene reaction vessel. Background Technology
[0002] The isobutylene sulfide reactor is a specialized piece of equipment used in chemical production for the synthesis reaction of isobutylene sulfide. It is a reaction vessel that can withstand certain pressure and temperature and has good sealing performance, used to promote and complete chemical reactions under specific conditions.
[0003] When existing isobutylene sulfide reactors need maintenance, the toxicity and flammability of isobutylene inside the reactor can easily cause injury and poisoning to workers if the internal cleaning of the reactor is not thorough during maintenance. Moreover, the high oxygen content inside the reactor during maintenance can easily lead to combustion or explosion accidents. Utility Model Content
[0004] In view of the problems existing in the above-mentioned sulfurized isobutylene reactor, this utility model is proposed.
[0005] Therefore, the purpose of this utility model is to provide a safe maintenance type of sulfurized isobutylene reactor, which solves the problems of incomplete cleaning of the reactor interior during maintenance, which can easily cause injury and poisoning to workers, and the problem that excessive oxygen content inside the reactor during maintenance can easily lead to combustion or explosion accidents.
[0006] To achieve the above objectives, this utility model provides the following technical solution: A maintenance-safe sulfurized isobutylene reactor includes a mounting frame, a reactor body is fixedly connected inside the mounting frame, a reactor lid is snapped onto the top of the reactor body, a storage chamber is fixedly connected to the top of the reactor lid, a pump is fixedly connected to the surface of the reactor lid, the output end of the pump is fixedly sleeved with the side wall of the storage chamber, an annular hollow plate is fixedly connected to the bottom of the reactor lid, and multiple connecting pipes are fixedly sleeved on one end of the annular hollow plate. One end of each connecting pipe is fixedly sleeved with the inner wall of the storage chamber. Multiple nozzles are fixedly sleeved on the other side wall of the empty plate. A drive mechanism is provided inside the vessel body. Multiple cleaning plates are connected to the vessel body through the drive mechanism. A replacement tube is fixedly sleeved on one side wall of the vessel body. A first solenoid valve is fixedly sleeved on the wall of the replacement tube. A gas monitoring device is fixedly sleeved inside the vessel lid. A safety valve is fixedly sleeved inside the vessel lid. A treatment tube is fixedly sleeved on the bottom of the vessel body. A treatment chamber is fixedly connected to the surface of the mounting frame. One end of the treatment tube is fixedly sleeved on the side wall of the treatment chamber. A second solenoid valve is fixedly sleeved on the rod wall of the treatment tube.
[0007] Preferably, the driving mechanism includes a motor, a driving rod, and a stirring paddle. The side wall of the motor is fixedly connected to the bottom wall of the vessel. One end of the driving rod is fixedly connected to the output end of the motor. The other end of the driving rod is fixedly connected to one end of the side wall of the stirring paddle. The rod wall of the driving rod is fixedly connected to one end of the side wall of each cleaning plate.
[0008] Preferably, a support rod is fixedly connected to the other side wall of each of the cleaning plates, and a rotating sleeve is fixedly connected to the wall of each support rod.
[0009] Preferably, a rotating column is fixedly connected to the bottom of the vessel lid, and one end of the rotating column is rotatably connected to the inside of the rotating sleeve.
[0010] Furthermore, a feed pipe is fixedly sleeved on one side wall of the vessel body, and a discharge pipe is fixedly connected to the other side wall of the vessel body.
[0011] Preferably, the surface of the vessel lid is symmetrically fixedly connected with two lifting rings.
[0012] The technical effects and advantages provided by this utility model in the above technical solution are as follows:
[0013] 1. In this utility model, during maintenance, an ethanol solution inside the storage chamber is driven by a pump to enter the interior of the annular hollow plate through each connecting pipe. The solution is then sprayed onto the inner wall of the vessel through each nozzle. A drive mechanism then drives a cleaning plate to scrape away the sulfurized isobutylene adhering to the inner wall of the vessel, causing the ethanol solution to dissolve the sulfurized isobutylene and reduce its concentration. Furthermore, the vessel is easy to clean after being sprayed with the ethanol solution, avoiding residue when the cleaning plate scrapes the inner wall of the vessel and improving the cleaning effect.
[0014] 2. In this utility model, after the internal cleaning of the vessel is completed, a gas monitoring device is used to monitor the oxygen content inside the vessel. Inert nitrogen gas is slowly introduced into the vessel through a displacement pipe. When the oxygen content inside the vessel decreases to a suitable concentration, the gas inside the vessel is slowly released through a safety valve to reduce the oxygen content inside the vessel. Since isobutylene sulfide itself is flammable, this design avoids ignition sources such as static electricity and sparks generated during testing that could cause combustion or even explosion inside the vessel, thus protecting the safety of the personnel. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0016] Figure 1This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 for Figure 1 A top-view cross-sectional view of the middle vessel body;
[0018] Figure 3 for Figure 1 A schematic diagram of the inner pot lid from below;
[0019] Figure 4 for Figure 1 Enlarged structural diagram of part A.
[0020] Explanation of reference numerals in the attached figures:
[0021] 1. Mounting frame; 2. Reactor body; 3. Reactor lid; 4. Storage chamber; 5. Pump; 6. Annular hollow plate; 7. Connecting pipe; 8. Nozzle; 9. Cleaning plate; 10. Replacement pipe; 11. First solenoid valve; 12. Gas monitoring device; 13. Safety valve; 14. Processing pipe; 15. Processing chamber; 16. Second solenoid valve; 17. Motor; 18. Drive rod; 19. Agitator; 20. Support rod; 21. Rotating sleeve; 22. Rotating column; 23. Feed pipe; 24. Discharge pipe; 25. Lifting ring. Detailed Implementation
[0022] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0023] This utility model discloses a maintenance-safe sulfurized isobutylene reactor.
[0024] This utility model provides, for example Figure 1-4The diagram shows a maintenance-safe type isobutylene sulfide reactor, comprising a mounting frame 1, a reactor body 2 fixedly connected inside the mounting frame 1, a reactor cover 3 snapped onto the top of the reactor body 2, a storage chamber 4 fixedly connected to the top of the reactor cover 3, a pump 5 fixedly connected to the surface of the reactor cover 3, the output end of the pump 5 fixedly sleeved with the side wall of the storage chamber, an annular hollow plate 6 fixedly connected to the bottom of the reactor cover 3, multiple connecting pipes 7 fixedly sleeved on one side wall of the annular hollow plate 6, one end of each connecting pipe 7 fixedly sleeved with the inner wall of the storage chamber 4, and multiple nozzles 8 fixedly sleeved on the other side wall of the annular hollow plate 6. A drive mechanism is installed inside the reactor body 2. 2. Multiple cleaning plates 9 are connected via a drive mechanism. A replacement pipe 10 is fixedly sleeved on one side wall of the vessel body 2. A first solenoid valve 11 is fixedly sleeved on the wall of the replacement pipe 10. A gas monitoring device 12 is fixedly sleeved inside the vessel cover 3. A safety valve 13 is fixedly sleeved inside the vessel cover 3. A processing pipe 14 is fixedly sleeved at the bottom of the vessel body 2. A processing chamber 15 is fixedly connected to the surface of the mounting frame 1. One end of the processing pipe 14 is fixedly sleeved on the side wall of the processing chamber 15. A second solenoid valve 16 is fixedly sleeved on the rod wall of the processing pipe 14. A feed pipe 23 is fixedly sleeved on one side wall of the vessel body 2. A discharge pipe 24 is fixedly connected to the other side wall of the vessel body 2.
[0025] During maintenance, the pump 5 drives the ethanol solution inside the storage chamber 4 to enter the interior of the annular hollow plate 6 through each connecting pipe 7. The solution is then sprayed onto the inner wall of the vessel body 2 through each nozzle 8. The drive mechanism then drives the cleaning plate 9 to scrape away the sulfurized isobutylene adhering to the inner wall of the vessel body 2, causing the ethanol solution to dissolve the sulfurized isobutylene and reduce its concentration. The vessel body 2 is easy to clean after being sprayed with the ethanol solution, avoiding residue when the cleaning plate 9 scrapes the inner wall of the vessel body 2 and improving the cleaning effect. Finally, the second solenoid valve 16 is opened to allow the cleaned solution to enter the interior of the treatment chamber 15 through the treatment pipe 14 for further treatment, thus emptying the interior of the vessel body 2 for easy maintenance.
[0026] After the internal cleaning of the vessel body 2 is completed, the oxygen content inside the vessel body 2 is monitored using a gas monitoring device 12. Inert nitrogen gas is slowly introduced into the vessel body 2 through the displacement pipe 10. When the oxygen content inside the vessel body 2 decreases to a suitable concentration, the gas inside the vessel body 2 is slowly released through the safety valve 13 to reduce the oxygen content inside the vessel body 2. Since isobutylene sulfide itself is flammable, this prevents ignition sources such as static electricity and sparks generated during the test from causing combustion or even explosion inside the vessel body 2, thus protecting the safety of the staff.
[0027] To better reduce the concentration of isobutylene sulfide, such as Figure 1As shown, the driving mechanism includes a motor 17, a drive rod 18, and a stirring paddle 19. The side wall of the motor 17 is fixedly connected to the bottom wall of the vessel body 2. One end of the drive rod 18 is fixedly connected to the output end of the motor 17. The other end of the drive rod 18 is fixedly connected to one end of the side wall of the stirring paddle 19. The rod wall of the drive rod 18 is fixedly connected to one end of the side wall of each cleaning plate 9.
[0028] The motor 17 drives the stirring paddle 19 to rotate inside the vessel 2 via the drive rod 18. The drive rod 18 also drives each cleaning plate 9 to scrape the inner wall of the vessel 2. When cleaning the inside of the vessel 2, the stirring paddle 19 stirs the sulfurized isobutylene and ethanol solution, which accelerates the reaction rate and reaction quality, and better reduces the concentration of sulfurized isobutylene.
[0029] To ensure more stable operation of the cleaning board 9, such as Figure 1-4 As shown, a support rod 20 is fixedly connected to the other side wall of each cleaning plate 9, and a rotating sleeve 21 is fixedly connected to the rod wall of each support rod 20. A rotating column 22 is fixedly connected to the bottom of the lid 3, and one side wall of the rotating column 22 is rotatedly connected to the inside of the rotating sleeve 21.
[0030] By using a rotating sleeve 21, which is connected to the corresponding cleaning plate 9 via each support rod 20, each cleaning plate 9 is limited to rotate inside the rotating sleeve 21 by one end of the rotating column 22 during operation. This makes the cleaning plate 9 work more stably and avoids deformation of the cleaning plate 9, which could lead to a large amount of residue during the cleaning process.
[0031] For ease of maintenance, such as Figure 1-4 As shown, two lifting rings 25 are symmetrically fixedly connected to the surface of the lid 3.
[0032] By using two lifting rings 25, the lid 3 can be separated from the body 2 during maintenance, making maintenance easier.
[0033] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A safe type isobutylene reactor for curing and repairing, comprising a mounting frame (1), characterized in that: The inside of the mounting frame (1) is fixedly connected with a kettle body (2), the top of the kettle body (2) is clamped with a kettle cover (3), the top of the kettle cover (3) is fixedly connected with a storage bin (4), the surface of the kettle cover (3) is fixedly connected with a pump machine (5), the output end of the pump machine (5) is fixedly sleeved with the side wall of the storage bin, the bottom of the kettle cover (3) is fixedly connected with an annular hollow plate (6), one end of the annular hollow plate (6) is fixedly sleeved with a plurality of connecting pipes (7), one end of each connecting pipe (7) is fixedly sleeved with the inner wall of the storage bin (4), the other end of the annular hollow plate (6) is fixedly sleeved with a plurality of spray heads (8), the inside of the kettle body (2) is provided with a driving mechanism, the kettle body (2) is connected with a plurality of cleaning plates (9) through the driving mechanism, one end of the side wall of the kettle body (2) is fixedly sleeved with a replacement pipe (10), the pipe wall of the replacement pipe (10) is fixedly sleeved with a first electromagnetic valve (11), the inside of the kettle cover (3) is fixedly sleeved with a gas monitoring device (12), the inside of the kettle cover (3) is fixedly sleeved with a safety valve (13), the bottom of the kettle body (2) is fixedly sleeved with a treatment pipe (14), the surface of the mounting frame (1) is fixedly connected with a treatment bin (15), one end of the treatment pipe (14) is fixedly sleeved with the side wall of the treatment bin (15), the rod wall of the treatment pipe (14) is fixedly sleeved with a second electromagnetic valve (16).
2. The safe maintenance type reactor for isobutene sulfuration according to claim 1, characterized in that: The driving mechanism comprises a motor (17), a driving rod (18) and a stirring paddle (19), the side wall of the motor (17) is fixedly connected with the bottom wall of the kettle body (2), one end of the rod wall of the driving rod (18) is fixedly connected with the output end of the motor (17), the other end of the rod wall of the driving rod (18) is fixedly connected with one end of the side wall of the stirring paddle (19), the rod wall of the driving rod (18) is fixedly connected with one end of the side wall of each cleaning plate (9).
3. The safe access type reactor for the isobutene sulfuration according to claim 1, characterized in that: The other end of the side wall of each cleaning plate (9) is fixedly connected with a supporting rod (20), the rod wall of each supporting rod (20) is fixedly connected with a rotating sleeve (21).
4. The safe maintenance type reactor for isobutene sulfidation according to claim 3, characterized in that: The bottom of the kettle cover (3) is fixedly connected with a rotating column (22), one end of the side wall of the rotating column (22) is rotatably sleeved with the inside of the rotating sleeve (21).
5. The safe maintenance type reactor for isobutene sulfidation according to claim 1, characterized in that: One end of the side wall of the kettle body (2) is fixedly sleeved with a feeding pipe (23), the other end of the side wall of the kettle body (2) is fixedly connected with a discharging pipe (24).
6. The safe maintenance type reactor for isobutene sulfidation according to claim 1, characterized in that: The surface of the kettle cover (3) is fixedly connected with two lifting rings (25) which are symmetrical.