Bottom anti-blocking device of suspended fertilizer reactor

By introducing stirring, turning, and pressurizing mechanisms into the suspension fertilizer reactor, the clogging problem during suspension fertilizer discharge was solved, achieving efficient suspension fertilizer discharge.

CN223959649UActive Publication Date: 2026-03-03YUNNAN JINSUI AGRI MEANS OF PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

Suspension fertilizer reactors are prone to clogging during discharge.

Method used

A bottom anti-clogging device for a suspension fertilizer reactor was designed, including a stirring mechanism, a turning rack, and a feeding mechanism. By stirring and turning the suspension fertilizer raw materials, combined with a pressurizing mechanism, clogging is avoided and the feeding speed is increased.

Benefits of technology

It effectively avoids clogging during the feeding process of suspended fertilizer, and improves the feeding speed and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of suspended fertilizer manufacturing and processing, and provides a suspended fertilizer reactor bottom anti-blocking device which comprises a kettle body for processing and reacting suspended fertilizer, the stirring frame is rotationally mounted on the kettle body and is used for stirring raw materials for preparing the suspended fertilizer in the kettle body, and a stirring mechanism for driving the stirring frame to rotate to stir the raw materials in the kettle body is arranged on the kettle body and the stirring frame; the material overturning frame is arranged on the kettle body in a sliding manner and is used for overturning raw materials in the kettle body, and a material stirring frame for stirring a suspension fertilizer is fixedly arranged at the bottom of the material overturning frame. The anti-blocking device at the bottom of the suspended fertilizer reactor, provided by the scheme, can be used for producing and processing a suspended fertilizer, and can be used for stirring the suspended fertilizer up and down during blanking, so that the condition of blocking during blanking is effectively avoided, and meanwhile, the blanking speed is increased.
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Description

Technical Field

[0001] This utility model belongs to the field of suspension fertilizer production and processing technology, and in particular relates to a bottom anti-clogging device for a suspension fertilizer reactor. Background Technology

[0002] Suspension fertilizer is a new type of fertilizer that uses a special process to suspend nutrients in a liquid, forming a stable suspension system. The nutrients are evenly distributed, allowing crops to absorb them faster. It can be applied directly or diluted before use and is suitable for various fertilization methods.

[0003] When processing and producing suspension fertilizer, a corresponding suspension fertilizer reactor is required. The raw materials for making suspension fertilizer are put into the suspension fertilizer reactor and then stirred and reacted. However, since the produced suspension fertilizer often contains a certain amount of particulate matter and has a certain concentration, blockage problems often occur during discharge, reducing the discharge speed. Utility Model Content

[0004] This invention provides a bottom anti-clogging device for a suspension fertilizer reactor, which aims to solve the problem of easy clogging during discharge in currently used suspension fertilizer reactors as mentioned in the background art.

[0005] To solve the above problems, this utility model is implemented as follows: a bottom anti-clogging device for a suspension fertilizer reactor, comprising: a vessel body for processing suspension fertilizer; a stirring frame rotatably mounted on the vessel body for stirring the raw materials for making suspension fertilizer in the vessel body, and a stirring mechanism for driving the stirring frame to rotate and stir the raw materials in the vessel body; a turning frame slidably mounted on the vessel body for turning the raw materials in the vessel body, and a turning frame for turning the suspension fertilizer is fixedly mounted at the bottom of the turning frame; a feeding mechanism assembled on the vessel body and the turning frame for driving the turning frame and the turning frame to move up and down to turn and feed the suspension fertilizer; and a pressurizing mechanism assembled on the vessel body for pressurizing and discharging the material in the vessel body.

[0006] Preferably, the stirring mechanism includes: a mounting shell fixedly installed on the top of the vessel body, a servo motor fixedly installed on the outer wall of the mounting shell; a horizontal shaft rotatably installed on the mounting shell, one end of the horizontal shaft being fixedly connected to the output shaft of the servo motor; and a plurality of bevel gears fixedly sleeved on the horizontal shaft and the stirring frame, wherein the bevel gears fixedly sleeved on the horizontal shaft and the bevel gears fixedly sleeved on the stirring frame mesh with each other.

[0007] Preferably, the feeding mechanism includes: a mounting plate fixedly installed on the top of the tilting frame; a protrusion fixedly sleeved on the horizontal shaft, the protrusion being located above the mounting plate and used to squeeze the mounting plate; and a connecting rod fixedly installed on the top of the reactor body, the connecting rod being slidably connected to the mounting plate and a spring being sleeved on the connecting rod.

[0008] Preferably, the pressurization mechanism includes: a pressurization pump fixedly installed on the outer wall of the vessel body; and a connecting pipe fixedly installed on the vessel body, wherein the connecting pipe is connected to the pressurization pump.

[0009] Preferably, a heating plate is provided on the vessel body for heating the contents of the vessel body, and a temperature sensor is provided on the vessel body for monitoring the temperature inside the vessel body.

[0010] Preferably, the bottom of the vessel body is provided with a clearance opening, which is adapted to the material turning frame and is used to avoid the material turning frame.

[0011] Preferably, the reactor body is provided with a feed inlet for adding materials into the reactor body, and a discharge pipe is fixedly installed at the bottom of the reactor body for discharging the suspended fertilizer processed in the reactor body. A control valve is provided on the discharge pipe.

[0012] Compared with related technologies, the anti-clogging device at the bottom of the suspension fertilizer reactor provided by this utility model has the following beneficial effects:

[0013] Compared with existing technologies, the anti-clogging device at the bottom of the suspended fertilizer reactor provided in this solution can process suspended fertilizer and move it up and down during feeding, effectively avoiding blockage during feeding and increasing the feeding speed. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main structure of a bottom anti-clogging device for a suspension fertilizer reactor provided by this utility model;

[0015] Figure 2 This is a schematic diagram of the front sectional view of the present invention;

[0016] Figure 3 for Figure 2 The diagram shows an enlarged view of part A.

[0017] Reference numerals: 1. Kettle body; 101. Feed inlet; 102. Discharge pipe; 103. Mounting shell; 2. Stirring rack; 3. Tilting rack; 301. Feeding rack; 4. Servo motor; 5. Horizontal shaft; 6. Bevel gear; 7. Mounting plate; 8. Protrusion; 9. Connecting rod; 10. Spring; 11. Booster pump; 12. Connecting pipe. Detailed Implementation

[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings are used to distinguish different objects, not to describe a particular order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0019] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0020] This utility model embodiment provides a bottom anti-clogging device for a suspension fertilizer reactor, such as... Figure 1-3 As shown, the anti-clogging device at the bottom of the suspension fertilizer reactor includes: a vessel body 1 for processing suspension fertilizer; a stirring rack 2 rotatably mounted on the vessel body 1 for stirring the raw materials for making suspension fertilizer in the vessel body 1, and a stirring mechanism for driving the stirring rack 2 to rotate and stir the raw materials in the vessel body 1 on the vessel body 1 and the stirring rack 2; a turning rack 3 slidably mounted on the vessel body 1 for turning the raw materials in the vessel body 1, and a turning rack 301 for turning the suspension fertilizer is fixedly mounted at the bottom of the turning rack 3; a feeding mechanism mounted on the vessel body 1 and the turning rack 3 for driving the turning rack 3 and the turning rack 301 to move up and down to turn and feed the suspension fertilizer; and a pressurizing mechanism mounted on the vessel body 1 for pressurizing and discharging the material in the vessel body 1.

[0021] In this embodiment, a controller is first installed on one side of the device. The controller can control the entire device. The working principle of the controller is existing technology and will not be described in detail here. When processing the suspended fertilizer, the fertilizer to be made into the suspension fertilizer is put into the reactor body 1. First, the controller starts the stirring mechanism to drive the stirring frame 2 to rotate and stir the raw materials to process the suspension fertilizer. When the stirring mechanism is in use, the feeding mechanism is activated to drive the turning frame 3 and the feeding frame 301 to move up and down continuously. The stirring frame 2 and the turning frame 3 stir and mix the suspension fertilizer in different directions, thereby further improving the mixing effect of the suspension fertilizer. At the same time, when it is necessary to discharge the suspension fertilizer after processing, the stirring mechanism is also activated, and then the feeding mechanism is activated to drive the turning frame 3 and the feeding frame 301 to move up and down continuously. This can effectively avoid blockage during the feeding process. When feeding, the controller activates the pressurization mechanism to pressurize the inside of the reactor body 1, thereby speeding up the feeding speed.

[0022] In a further preferred embodiment of the present invention, the stirring mechanism includes: a mounting shell 103 fixedly installed on the top of the vessel body 1, a servo motor 4 fixedly installed on the outer wall of the mounting shell 103; a horizontal shaft 5 rotatably installed on the mounting shell 103, one end of the horizontal shaft 5 being fixedly connected to the output shaft of the servo motor 4; and a plurality of bevel gears 6 fixedly sleeved on the horizontal shaft 5 and the stirring frame 2, wherein the bevel gears 6 fixedly sleeved on the horizontal shaft 5 and the bevel gears 6 fixedly sleeved on the stirring frame 2 mesh with each other.

[0023] In this embodiment, when using the stirring mechanism, the servo motor 4 is started by the controller to drive the horizontal shaft 5 to rotate. Under the action of the bevel gear 6, the stirring frame 2 can be driven to rotate. The rotating stirring frame 2 stirs the raw materials for making suspended fertilizer in the kettle body 1, thereby processing and producing suspended fertilizer.

[0024] In a further preferred embodiment of the present invention, the feeding mechanism includes: a mounting plate 7 fixedly installed on the top of the flipping frame 3; a protrusion 8 fixedly sleeved on the horizontal shaft 5, the protrusion 8 being located above the mounting plate 7 and used to squeeze the mounting plate 7; and a connecting rod 9 fixedly installed on the top of the reactor body 1, the connecting rod 9 being slidably connected to the mounting plate 7, and a spring 10 being sleeved on the connecting rod 9.

[0025] In this embodiment, when the horizontal axis 5 rotates, it drives the protrusion 8 to rotate and press the mounting plate 7. When the mounting plate 7 is pressed, it drives the flipping frame 3 and the feeding frame 301 to move down and press the spring 10. At the same time, a damping pad is provided on the connecting rod 9. The damping pad can absorb the energy released by the deformation of the spring 10 and improve the stability of the spring 10 when it deforms. When the protrusion 8 stops pressing the mounting plate 7, the compressed spring 10 returns to its original position. This process is repeated, thereby driving the flipping frame 3 and the feeding frame 301 to move up and down continuously. When the feeding frame 301 moves down, it will penetrate into the discharge pipe 102, thereby continuously agitating the suspended fertilizer and keeping the discharge pipe 102 unobstructed during discharge. This can effectively avoid blockage during the discharge process. When the feeding frame 301 moves down into the discharge pipe 102, it will not touch the control valve provided on the discharge pipe 102.

[0026] In a further preferred embodiment of the present invention, the pressurizing mechanism includes: a pressurizing pump 11 fixedly installed on the outer wall of the vessel body 1; and a connecting pipe 12 fixedly installed on the vessel body 1, wherein the connecting pipe 12 is connected to the pressurizing pump 11.

[0027] In this embodiment, when discharging suspended fertilizer, the booster pump 11 is started by the controller. With the cooperation of the connecting pipe 12, the pressure inside the vessel 1 can be increased, thereby increasing the discharge speed of suspended fertilizer and further avoiding blockage when discharging suspended fertilizer.

[0028] In a further preferred embodiment of the present invention, a heating plate is provided on the vessel body 1 for heating the interior of the vessel body 1, and a temperature sensor is provided on the vessel body 1 for monitoring the temperature inside the vessel body 1.

[0029] In this embodiment, when producing suspended fertilizer, the heating plate can be activated to heat the inside of the vessel 1 according to actual needs. The heating plate is equipped with a temperature controller and a temperature sensor is used to monitor the temperature inside the vessel 1.

[0030] In a further preferred embodiment of the present invention, a clearance opening is provided at the bottom of the vessel body 1, the clearance opening is adapted to the material turning frame 3, and the clearance opening is used to avoid the material turning frame 3.

[0031] In this embodiment, a clearance opening is used to allow the tilting frame 3 to move freely up and down.

[0032] In a further preferred embodiment of the present invention, the reactor body 1 is provided with a feed inlet 101 for adding material into the reactor body 1, and a discharge pipe 102 is fixedly installed at the bottom of the reactor body 1 for discharging the suspended fertilizer processed in the reactor body 1. A control valve is provided on the discharge pipe 102.

[0033] In this embodiment, the feed inlet 101 is used to add material into the reactor body 1. When using the pressurization mechanism, the feed inlet 101 needs to be sealed, and the discharge pipe 102 is used to discharge the suspended fertilizer processed in the reactor body 1.

[0034] In summary, compared with related technologies, this device can process suspended fertilizer and can move the suspended fertilizer up and down during feeding, effectively avoiding blockages and increasing the feeding speed.

[0035] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.

[0036] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A bottom anti-clogging device for a suspended fertilizer reactor, characterized in that, include: A reactor used for processing suspended fertilizers; A stirring frame is rotatably mounted on the reactor body for stirring the raw materials for making suspension fertilizer in the reactor body, and the reactor body and the stirring frame are provided with a stirring mechanism for driving the stirring frame to rotate and stirring the raw materials in the reactor body; A material turning frame is slidably installed on the reactor body for turning the raw materials inside the reactor body, and a material turning frame for turning the suspended fertilizer is fixedly installed at the bottom of the material turning frame. A feeding mechanism is mounted on the reactor body and the tilting frame to drive the tilting frame and the feeding frame to move up and down to tilt and feed the suspended fertilizer. A pressurizing mechanism mounted on the vessel body for pressurizing and discharging materials from the vessel body.

2. The anti-clogging device at the bottom of the suspended fertilizer reactor as described in claim 1, characterized in that, The stirring mechanism includes: A mounting shell is fixedly installed on the top of the vessel body, and a servo motor is fixedly installed on the outer wall of the mounting shell; A horizontal shaft mounted on the mounting housing is rotated, and one end of the horizontal shaft is fixedly connected to the output shaft of the servo motor. Multiple bevel gears are fixedly sleeved on the horizontal shaft and the stirring frame, and the bevel gears fixedly sleeved on the horizontal shaft and the bevel gears fixedly sleeved on the stirring frame mesh with each other.

3. The anti-clogging device at the bottom of the suspended fertilizer reactor as described in claim 2, characterized in that, The feeding mechanism includes: A mounting plate fixedly installed on the top of the material turnover rack; A protrusion fixedly sleeved on the horizontal axis, the protrusion being located above the mounting plate, the protrusion being used to press the mounting plate; A connecting rod is fixedly installed on the top of the vessel body. The connecting rod and the mounting plate are slidably connected, and a spring is sleeved on the connecting rod.

4. The anti-clogging device at the bottom of the suspended fertilizer reactor as described in claim 1, characterized in that, The pressurization mechanism includes: A booster pump fixedly installed on the outer wall of the vessel; A connecting pipe is fixedly installed on the vessel body, and the connecting pipe is connected to the booster pump.

5. The anti-clogging device at the bottom of the suspended fertilizer reactor as described in claim 1, characterized in that, A heating plate is provided on the vessel body for heating the contents of the vessel body, and a temperature sensor is provided on the vessel body for monitoring the temperature inside the vessel body.

6. The anti-clogging device at the bottom of the suspended fertilizer reactor as described in claim 1, characterized in that, The bottom of the vessel body is provided with a clearance opening, which is adapted to the material turning frame and is used to avoid the material turning frame.

7. The anti-clogging device at the bottom of the suspended fertilizer reactor as described in claim 1, characterized in that, The reactor body is provided with a feed inlet for adding materials into the reactor body. A discharge pipe is fixedly installed at the bottom of the reactor body for discharging the suspended fertilizer processed in the reactor body. A control valve is provided on the discharge pipe.