CTP plate waste circulating and automatic collecting device

By designing an automatic waste recycling and collection device for CTP plates, the device utilizes crushing rollers and high-pressure airflow to effectively crush and classify waste materials, solving the problems of low space utilization and incomplete waste classification in existing technologies, and improving production continuity and waste recycling efficiency.

CN223959729UActive Publication Date: 2026-03-03QINGDAO XINJIARUN PLATE MAKING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520444066.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-03-03
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

The existing waste collection device in the CTP plate production process fails to effectively crush and process waste, resulting in low space utilization, frequent replacement of collection containers affecting production continuity, and failure to achieve effective classification and collection of waste.

Method used

An automatic collection device for CTP plate waste recycling was designed, comprising a crushing roller, gears, a motor, a blower, and an air separation system. The crushing roller crushes the waste and high-pressure airflow separates and collects non-metallic and metallic debris.

Benefits of technology

It improves the space utilization of collection containers, enables effective sorting and collection of waste, and promotes the recycling of waste.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223959729U_ABST
    Figure CN223959729U_ABST
Patent Text Reader

Abstract

The utility model discloses a CTP plate material waste material circulation automatic collecting device which comprises a bottom plate, a plurality of pulleys are fixedly installed on the bottom wall of the bottom plate, a collecting box is fixedly installed on the upper end face of the bottom plate, a material guiding frame is fixedly connected to the outer wall of the collecting box through a connecting mechanism, and two smashing rollers are rotatably installed in the collecting box. And gears are fixedly mounted on the outer walls of the two crushing roller rotating shafts correspondingly, and the two gears are engaged with each other. According to the waste crushing device, the guide plates, the crushing rollers, the gears and other assemblies are arranged, waste can be located between the two crushing rollers under the guidance of the two guide plates, then the motor can drive one crushing roller to rotate, and one crushing roller drives the other crushing roller to rotate through the two meshed gears; and at the moment, the two crushing rollers can synchronously and oppositely rotate to crush the waste materials, so that the space utilization rate of the collection container can be improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of CTP plate production and processing technology, and in particular to an automatic collection device for CTP plate waste recycling. Background Technology

[0002] CTP plates are short for Computer Direct Plate Making materials, mainly used in the printing industry. CTP plates use a computer-controlled laser image recording device to scan and image on the plate, eliminating the need to make and use original plates. They have advantages such as high positioning accuracy, time and labor saving, clear image dots, and good reproduction performance.

[0003] In the production process of CTP plates, a large amount of waste is generated. If this waste is not properly collected and treated, it will not only occupy a lot of space and cause a messy production environment, but also waste resources. Existing collection devices often do not take into account the crushing treatment of waste during the collection process, resulting in low space utilization of collection containers. Frequent replacement of collection containers also affects the continuity of production and lacks practicality. Therefore, it is necessary to redesign an automatic collection device for CTP plate waste recycling to address the above problems. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an automatic collection device for CTP plate waste recycling.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An automatic recycling and collection device for CTP plate waste includes a base plate with multiple pulleys fixedly installed on its bottom wall. A collection box is fixedly installed on the upper surface of the base plate. A guide frame is fixedly connected to the outer wall of the collection box via a connecting mechanism. Two crushing rollers are rotatably installed inside the collection box. Gears are fixedly installed on the outer walls of the rotating shafts of the two crushing rollers, and the two gears mesh with each other. A motor connected to the rotating shaft of one of the crushing rollers is fixedly installed on the outer wall of the collection box via a support mechanism. A first collection box is slidably installed on the outer wall of the collection box through a sliding opening. A blower is fixedly installed on the outer wall of the collection box via a fixing mechanism. A blower pipe is fixedly installed on the outer wall of the blower outlet pipe. A blower nozzle communicating with the interior is fixedly installed on the outer wall of the blower pipe. An air separation channel communicating with the interior is fixedly installed on the outer wall of the collection box. An air separation hood is fixedly installed at the end of the air separation channel. A second collection box cooperating with the outlet of the air separation channel is slidably installed on the upper surface of the base plate via a connecting mechanism.

[0007] Preferably, the connecting mechanism includes two connecting rods fixedly installed on the outer wall of the collection box, and the ends of the two connecting rods are fixedly connected to the outer wall of the guide frame.

[0008] Preferably, the support mechanism includes a support plate fixedly installed on the outer wall of the collection box, and the motor is fixedly installed on the outer wall of the support plate.

[0009] Preferably, the fixing mechanism includes a fixing plate fixedly installed on the outer wall of the collection box, and the blower is fixedly installed on the upper end face of the fixing plate.

[0010] Preferably, the connecting mechanism includes a connecting frame fixedly installed on the upper surface of the base plate, and the second collection box is slidably installed inside the connecting frame.

[0011] Preferably, guide plates are fixedly installed on the inner walls of both sides of the collection box, and the two guide plates are symmetrically inclined.

[0012] The beneficial effects of this utility model are:

[0013] 1. By setting up components such as guide plates, crushing rollers and gears, the waste material can be placed between two crushing rollers under the guidance of two guide plates. Then, the motor can drive one of the crushing rollers to rotate. The crushing roller then drives the other crushing roller to rotate through two meshing gears. At this time, the two crushing rollers can rotate synchronously and in opposite directions to crush the waste material, thereby improving the space utilization rate of the collection container.

[0014] 2. By setting up components such as a blower, blower pipe, and blower nozzle, the blower can blow high-pressure airflow into the blower pipe, and then blow the high-pressure airflow out from the blower pipe through the blower nozzle. At this time, the high-pressure airflow can blow out non-metallic debris from the waste, and through the cooperation of the air separator and air separator channel, it falls into the second collection box. This allows for the separation and collection of metallic and non-metallic materials in the waste, making the waste classification clearer and facilitating subsequent recycling. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of an automatic collection device for CTP plate waste recycling proposed in this utility model;

[0016] Figure 2 for Figure 1 A schematic diagram of the vertical section structure;

[0017] Figure 3 This is a top view of an automatic collection device for CTP plate waste recycling proposed in this utility model;

[0018] Figure 4 for Figure 2 Enlarged schematic diagram of the structure at point A in the diagram;

[0019] Figure 5 for Figure 3 Enlarged schematic diagram of the structure at point B in the diagram.

[0020] In the diagram: 1. Base plate, 2. Pulley, 3. Collection box, 4. Connecting rod, 5. Guide frame, 6. Guide plate, 7. Crushing roller, 8. Gear, 9. Support plate, 10. Motor, 11. First collection box, 12. Fixing plate, 13. Blower, 14. Blower pipe, 15. Blower nozzle, 16. Air separation channel, 17. Air separation hood, 18. Connecting frame, 19. Second collection box. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figure 1-5 An automatic collection device for CTP plate waste recycling includes a base plate 1, with multiple pulleys 2 fixedly installed on the bottom wall of the base plate 1, a collection box 3 fixedly installed on the upper surface of the base plate 1, and a guide frame 5 fixedly connected to the outer wall of the collection box 3 through a connecting mechanism. The connecting mechanism includes two connecting rods 4 fixedly installed on the outer wall of the collection box 3, with the ends of the two connecting rods 4 fixedly connected to the outer wall of the guide frame 5. Guide plates 6 are fixedly installed on both inner walls of the collection box 3, and the two guide plates 6 are symmetrically inclined. Two crushing rollers 7 are rotatably installed inside the collection box 3.

[0023] Gears 8 are fixedly installed on the outer walls of the rotating shafts of the two crushing rollers 7, and the two gears 8 mesh with each other. A motor 10 connected to the rotating shaft of one of the crushing rollers 7 is fixedly installed on the outer wall of the collection box 3 through a support mechanism. The support mechanism includes a support plate 9 fixedly installed on the outer wall of the collection box 3, and the motor 10 is fixedly installed on the outer wall of the support plate 9. A first collection box 11 is slidably installed on the outer wall of the collection box 3 through a sliding opening. A blower 13 is fixedly installed on the outer wall of the collection box 3 through a fixing mechanism. The fixing mechanism includes a fixing plate 12 fixedly installed on the outer wall of the collection box 3, and the blower 13 is fixedly installed on the upper end face of the fixing plate 12.

[0024] A blower tube 14 is fixedly installed on the outer wall of the outlet pipe of the blower 13. A blower nozzle 15 communicating with the interior is fixedly installed on the outer wall of the blower tube 14. An air separation channel 16 communicating with the interior is fixedly installed on the outer wall of the collection box 3. An air separation cover 17 is fixedly installed at the end of the air separation channel 16. A second collection box 19 cooperating with the outlet of the air separation channel 16 is slidably installed on the upper surface of the base plate 1 through a connecting mechanism. The connecting mechanism includes a connecting frame 18 fixedly installed on the upper surface of the base plate 1. The second collection box 19 is slidably installed inside the connecting frame 18.

[0025] When this utility model is in use, the base plate 1 can be easily moved by multiple pulleys 2, thereby aligning the guide frame 5 with the waste outlet of the CTP plate production equipment. The waste can slide into the collection box 3 through the cooperation of the guide frame 5. At this time, the waste can be placed between two crushing rollers 7 under the guidance of two guide plates 6. Then, the motor 10 can drive one of the crushing rollers 7 to rotate. One of the crushing rollers 7 then drives the other crushing roller 7 to rotate through two meshing gears 8. At this time, the two crushing rollers 7 can rotate synchronously and in opposite directions to crush the waste. The crushed waste can fall downwards.

[0026] At the same time, the blower 13 can blow high-pressure airflow into the blower tube 14, and the high-pressure airflow is then blown out from the blower tube 14 through the blower nozzle 15. At this time, the high-pressure airflow can blow out the non-metallic debris in the waste, and through the cooperation of the air separator 17 and the air separator channel 16, it falls into the second collection box 19. The metal debris can fall downward into the first collection box 11. In this way, the metal and non-metal materials in the waste can be separated and collected, so that the waste classification is clearer and it is conducive to subsequent recycling.

[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automatic collection device for CTP plate waste recycling, comprising a base plate (1), characterized in that, Multiple pulleys (2) are fixedly installed on the bottom wall of the base plate (1). A collection box (3) is fixedly installed on the upper surface of the base plate (1). A guide frame (5) is fixedly connected to the outer wall of the collection box (3) through a connecting mechanism. Two crushing rollers (7) are rotatably installed inside the collection box (3). Gears (8) are fixedly installed on the outer wall of the rotating shaft of each of the two crushing rollers (7). The two gears (8) mesh with each other. A motor (10) connected to the rotating shaft of one of the crushing rollers (7) is fixedly installed on the outer wall of the collection box (3) through a support mechanism. The outer wall of the collection box (3) slides through a sliding opening. A first collection box (11) is installed. A blower (13) is fixedly installed on the outer wall of the collection box (3) by a fixing mechanism. A blower pipe (14) is fixedly installed on the outer wall of the outlet pipe of the blower (13). A blower nozzle (15) communicating with the interior is fixedly installed on the outer wall of the blower pipe (14). An air separation channel (16) communicating with the interior is fixedly installed on the outer wall of the collection box (3). An air separation hood (17) is fixedly installed at the end of the air separation channel (16). A second collection box (19) cooperating with the outlet of the air separation channel (16) is slidably installed on the upper surface of the base plate (1) by a connecting mechanism.

2. The automatic collection device for CTP plate waste recycling according to claim 1, characterized in that, The connecting mechanism includes two connecting rods (4) fixedly installed on the outer wall of the collection box (3), and the ends of the two connecting rods (4) are fixedly connected to the outer wall of the guide frame (5).

3. The automatic collection device for CTP plate waste recycling according to claim 2, characterized in that, The support mechanism includes a support plate (9) fixedly installed on the outer wall of the collection box (3), and the motor (10) is fixedly installed on the outer wall of the support plate (9).

4. The automatic collection device for CTP plate waste recycling according to claim 3, characterized in that, The fixing mechanism includes a fixing plate (12) fixedly installed on the outer wall of the collection box (3), and the blower (13) is fixedly installed on the upper surface of the fixing plate (12).

5. The automatic collection device for CTP plate waste recycling according to claim 4, characterized in that, The connecting mechanism includes a connecting frame (18) fixedly installed on the upper surface of the base plate (1), and the second collection box (19) is slidably installed inside the connecting frame (18).

6. The automatic collection device for CTP plate waste recycling according to claim 5, characterized in that, The inner walls on both sides of the collection box (3) are fixedly installed with guide plates (6), and the two guide plates (6) are symmetrically inclined.