Silicon particle glue soaking and discharging system

Abstract

The utility model relates to the technical field of silicon particle processing, in particular to a silicon particle glue soaking and discharging system which comprises a glue dipping pool, a glue draining pool, a soaking pool and a containing hopper, supporting rods are arranged on the outer wall of the containing hopper, supporting plates are arranged on the inner walls of the glue dipping pool, the glue draining pool and the soaking pool, supporting blocks matched with the supporting rods are arranged on the upper end faces of the supporting plates, and the supporting rods are arranged on the upper end faces of the supporting plates. The supporting rods are matched with the supporting blocks, the containing hoppers are detachably arranged in the gum dipping pool, the gum draining pool and the soaking pool, and certain distances are reserved between the containing hoppers and the bottoms of the gum dipping pool, the gum draining pool and the soaking pool. The problem that the soaking quality and the soaking effect of silicon particles are affected due to the fact that a containing hopper is easily blocked by solidified glue can be solved.

Description

Technical Field

[0001] This utility model relates to the field of silicon particle processing technology, specifically to a silicon particle adhesive soaking and unloading system. Background Technology

[0002] In silicon particle processing, the silicon particles need to be immersed in an adhesive system to ensure a thorough and uniform coating, guaranteeing the silicon particles possess the required performance characteristics for subsequent processing. Current technology involves placing the silicon particles in a hopper, immersing the hopper in an adhesive bath, and then moving the hopper to a degreasing platform for degreasing. After degreasing, the silicon particles are discharged to the next process. However, this technical solution has the following problems in the production process:

[0003] 1. Adhesive dripping from the glue-dredging table relies on manual collection and refilling into the glue tank. This results in high labor intensity for workers, and during glue recycling and transfer, careless operation can easily cause glue to spill into the surrounding area, thus polluting the surrounding work environment and affecting the overall cleanliness and safety of the workshop.

[0004] 2. After use, the hopper is exposed to the air environment for a long time. The glue residue in the through hole of the hopper is very easy to solidify. Once the through hole is blocked by the solidified glue, when the silicon particles are soaked again, the glue will have difficulty entering the hopper smoothly through the through hole, which will prevent the glue from fully contacting the silicon particles and seriously affect the soaking quality and effect of the silicon particles. Utility Model Content

[0005] This invention provides a silica particle adhesive soaking and discharging system, which can solve the problem that the hopper is easily blocked by solidified adhesive, affecting the soaking quality and effect of silica particles.

[0006] This application provides the following technical solution:

[0007] A silicone adhesive soaking and discharging system includes a dipping tank, a topping tank, a soaking tank, and a hopper. The outer wall of the hopper is provided with a support rod, and the inner walls of the dipping tank, topping tank, and soaking tank are all provided with support plates. The upper surface of the support plate is provided with a support block that cooperates with the support rod. The support rod and the support block cooperate to detachably install the hopper in the dipping tank, topping tank, and soaking tank, and a certain distance is left between the hopper and the bottom of the dipping tank, topping tank, and soaking tank.

[0008] Beneficial Effects: During the silicone granule soaking and discharging process, the silicone granules are placed in the hopper, which is then installed in the dipping tank using a support rod and support block for soaking. After soaking, the hopper is moved to the draining tank for draining. After draining, the hopper is moved to the inlet of the next process to discharge the silicone granules, completing the silicone granule soaking and discharging process. The soaking tank, when the hopper is not in use, allows it to be placed in the tank for soaking and curing, effectively preventing the hardening of residual adhesive on the hopper surface and in the through-holes. This ensures the through-holes remain unobstructed, allowing adhesive to smoothly enter the hopper's interior during subsequent soaking processes. This ensures the adhesive makes full and comprehensive contact with the silicone granules, guaranteeing the quality and effectiveness of the soaking process. The support block provides a stable support point for the hopper, making loading and unloading operations more convenient and stable. Simultaneously, reducing the contact area between the support block and the support rod prevents the hopper from sticking together and affecting its movement. A certain gap is left between the hopper and the bottom of the tank, allowing the adhesive to flow freely below the hopper, ensuring more thorough and uniform immersion of the silicon particles, further improving immersion quality, and preventing collisions to ensure the lifespan of the device.

[0009] Furthermore, the upper end of the hopper is a cylindrical tube and the lower end is a conical tube. The hopper has a through hole, an inlet at the top, an outlet at the bottom, and an openable baffle at the outlet.

[0010] Beneficial effects: The upper part of the hopper is a cylindrical tube, providing a spacious and orderly space for loading silicon granules, effectively improving loading efficiency and reducing the risk of material spillage. The lower part of the hopper is a conical tube, whose gradually narrowing shape guides the silicon granules and adhesive to naturally converge downwards under gravity, facilitating material discharge and adhesive collection. The through-holes in the hopper allow the adhesive to contact the silicon granules from all directions during soaking, ensuring that all parts of the silicon granules are evenly coated with adhesive, improving the soaking effect. The top inlet design facilitates the loading of silicon granules, and the bottom outlet is equipped with an openable baffle to facilitate the discharge of silicon granules after soaking, improving production efficiency.

[0011] Furthermore, a lifting ring is provided on the upper end of the outer wall of the hopper, and a lifting rope is provided on the lifting ring.

[0012] Beneficial effects: The hopper can be hoisted onto the overhead crane using lifting rings and ropes, making operation simple and hopper easy to move.

[0013] Furthermore, the discharge port of the asphalt tank is connected to the inlet of the pump via a first pipe, and the discharge port of the pump is connected to the inlet of the impregnation tank via a second pipe; the first pipe is connected to the discharge port of the soaking tank via a first branch pipe, and a first valve is provided on the first pipe, which is located between the discharge port of the asphalt tank and the first branch pipe, and a third valve is provided on the first branch pipe; the second pipe is connected to the inlet of the soaking tank via a second branch pipe, and a second valve is provided on the second pipe, which is located between the inlet of the impregnation tank and the second branch pipe, and a fourth valve is provided on the second branch pipe.

[0014] Beneficial effects: After collecting the glue dripping from the hopper in the asphalt tank, the glue can be pumped back to the soaking tank through the first pipe, the second pipe, and a pump, achieving glue reuse, avoiding glue waste, and reducing production costs. At the same time, compared to the traditional method of manually collecting glue and adding it to the glue tank, this not only greatly reduces labor intensity but also eliminates the problem of glue spillage and environmental pollution caused by improper manual operation, effectively improving the cleanliness and safety of the production environment. The first and second pipes are each connected to the soaking tank via branch pipes, allowing the liquid in the soaking tank to clean the pipes and pump, preventing glue from solidifying in the pipes and pump, which could lead to blockages and affect glue recovery from the asphalt tank.

[0015] Furthermore, the first pipeline is equipped with a drain pipe, and the drain pipe is equipped with a fifth valve.

[0016] Beneficial effects: After cleaning the pipes and pumps, the cleaning liquid in the pipes and pumps can be discharged through the drain pipe, preventing the cleaning liquid from entering the dipping tank when recycling the adhesive, thus ensuring the quality and effect of the silicon particles soaking.

[0017] Furthermore, a filter is provided on the second pipe, which is located between the pump and the second branch pipe.

[0018] Beneficial effects: The filter can effectively remove impurities contained in the recycled glue, ensuring that the glue reinjected into the impregnation tank always maintains a high purity and ensuring the quality of silicon particle impregnation.

[0019] Furthermore, the impregnation tank is equipped with a first liquid level sensor, and the asphalt tank is equipped with a second liquid level sensor. The first liquid level sensor, the second liquid level sensor, the first valve, the second valve, the third valve, the fourth valve, and the pump are respectively connected to the controller.

[0020] Beneficial effects: Through sensors and controllers, the level of adhesive in the pool can be monitored in real time, enabling automatic recycling of adhesive and cleaning of pipes in the silicone particle adhesive soaking and discharging system. Attached Figure Description

[0021] Figure 1This is an isometric view of the dipping tank, the asphalt tank, and the soaking tank in Embodiment 1 of the silica particle adhesive soaking and discharging system of this utility model.

[0022] Figure 2 This is a side view of the hopper of Embodiment 1 of the silica particle adhesive soaking and discharging system of this utility model.

[0023] Figure 3 This is a front view of the hopper of Embodiment 1 of the silica particle adhesive soaking and discharging system of this utility model.

[0024] Figure 4 This is a schematic diagram of the structure of Embodiment 2 of the silica particle adhesive soaking and discharging system of this utility model. Detailed Implementation

[0025] The following detailed description illustrates the specific implementation method:

[0026] The markings in the accompanying drawings of the instruction manual include: 1. Dipping tank; 2. Extrusion tank; 3. Soaking tank; 4. Hopper; 5. Support rod; 6. Support plate; 7. Support block; 8. Through hole; 9. Baffle; 10. Lock; 11. Lifting ring; 12. Lifting rope; 13. First pipe; 14. First branch pipe; 15. Second pipe; 16. Second branch pipe; 17. Drain pipe; 18. Pump; 19. Filter; 20. First valve; 21. Second valve; 22. Third valve; 23. Fourth valve; 24. Fifth valve.

[0027] Example 1

[0028] like Figures 1 to 3 As shown, the silicone adhesive soaking and discharging system includes a soaking tank 1, a topping tank 2, an immersion tank 3, and a hopper 4. A support rod 5 is provided on the outer wall of the hopper 4. Support plates 6 are provided on the inner walls of the soaking tank 1, topping tank 2, and immersion tank 3. A support block 7, which mates with the support rod 5, is provided on the upper surface of the support plate 6. The lower surface of the support rod 5 contacts the upper surface of the support block 7. The hopper 4 is detachably installed within the soaking tank 1, topping tank 2, and immersion tank 3, with a certain gap between the hopper 4 and the bottom of the tanks. The upper end of the hopper 4 is a cylindrical tube, and the lower end is a conical tube. A cavity is provided inside the hopper 4, and a through hole 8 connects the cavity to the outside. An open-type inlet is provided at the top of the hopper 4, and an outlet is provided at the bottom. An openable baffle 9 is provided at the outlet at the bottom of the hopper 4. One end of the baffle 9 is hinged to the bottom of the hopper 4, and the other end is detachably connected to the hopper 4 via a latch 10. The baffle 9 has a through hole. The opening of the soaking tank 3 is lower than that of the dipping tank 1 and higher than that of the asphalt tank 2. The upper part of the outer wall of the hopper 4 is provided with a lifting ring 11, and a lifting rope 12 is provided on the lifting ring 11. The hopper 4 is hoisted on the overhead crane by the lifting rope 12 for easy movement of the hopper 4.

[0029] The usage method is as follows: When performing silicone granule soaking and discharging operations, put the silicone granules into the hopper 4, and use a crane to hoist the hopper 4 into the dipping tank 1 for soaking. After soaking, use a crane to move the hopper 4 to the descaling tank 2 for descaling. After descaling, use a crane to move the hopper 4 to the feed inlet of the next process, open the baffle 9 under the hopper 4, and discharge the silicone granules to the next process. After discharging, use a crane to move the empty hopper 4 into the soaking tank 3 for soaking.

[0030] Example 2

[0031] The difference between this embodiment and Embodiment 1 is that, as Figure 4 As shown, the dip tank 1 has a discharge port at its lower end and an inlet at its upper end, with the inlet located above the surface of the glue in the dip tank 1. The asphalt tank 2 has an outlet at its lower end. The soaking tank 3 has an outlet at its lower end and an inlet at its upper end, with the inlet located above the surface of the soaking water in the soaking tank 3. The outlet of the asphalt tank 2 is connected to the inlet of the pump 18 via a horizontally extending first pipe 13, and the outlet of the pump 18 is connected to the inlet of the dip tank 1 via a vertically extending second pipe 15. The first pipe 13 is connected to the outlet of the soaking tank 3 via a first branch pipe 14, and a first valve 20 is installed on the first pipe 13, located between the outlet of the asphalt tank 2 and the first branch pipe 14. A third valve 22 is installed on the first branch pipe 14. The second pipe 15 is connected to the inlet of the soaking tank 3 via the second branch pipe 16. A second valve 21 is installed on the second pipe 15, located between the inlet of the soaking tank 1 and the second branch pipe 16. A fourth valve 23 is installed on the second branch pipe 16. A drain pipe 17 is installed on the first pipe 13, located between the first valve 20 and the pump 18. A fifth valve 24 is installed on the drain pipe 17. The drain pipe 17 is used to drain the liquid from the pipes and pump 18 into the drainage pipe. The pump 18 can be an electric pump. A filter 19 is installed on the second pipe 15, located between the pump 18 and the second valve 21, to improve the cleanliness of the recycled adhesive.

[0032] When recovering the glue dripping from the dipping tank 1, open the first valve 20, the second valve 21, and the pump 18 to recover the glue from the asphalt tank 2 back into the dipping tank 1 through the first pipe 13 and the second pipe 15. After recovery is complete, close the first valve 20, the second valve 21, and the pump 18. When cleaning the pipes and the pump 18, open the third valve 22, the fourth valve 23, and the pump 18 to allow the liquid in the soaking tank 3 to return to the soaking tank 3 sequentially through the first branch pipe 14, the first pipe 13, the second pipe 15, and the second branch pipe 16, completing one liquid cycle. After multiple cycles, close the third valve 22, the fourth valve 23, and the pump 18, and open the fifth valve 24 to drain the liquid from the pipes and the pump 18, preventing cleaning liquid from entering the dipping tank 1 during glue recovery.

[0033] Example 3

[0034] The difference between this embodiment and embodiment two is that a first liquid level sensor is provided on the glue dipping tank 1 and a second liquid level sensor is provided on the glue asphalt tank 2. The first liquid level sensor, the second liquid level sensor, the first valve 20, the second valve 21, the third valve 22, the fourth valve 23, the fifth valve 24 and the pump 18 are respectively connected to the controller to realize the automatic recycling of glue in the glue asphalt tank 2 and the automatic cleaning of the pipes and the pump 18.

[0035] In operation, the controller collects glue level data from the impregnation tank 1 via a first level sensor and from the asphalt tank 2 via a second level sensor. The controller sets glue level thresholds for both impregnation tank 1 and asphalt tank 2. When the glue level in impregnation tank 1 is lower than the set threshold and the glue level in asphalt tank 2 is higher than the set threshold, the controller opens the first valve 20, the second valve 21, and the pump 18, returning the glue from asphalt tank 2 to impregnation tank 1 via the first pipe 13 and the second pipe 15. When the glue level in impregnation tank 1 is higher than the set threshold, or the glue level in asphalt tank 2 is lower than the set threshold, the controller closes the first valve 20, the second valve 21, and the pump 18, completing the glue recovery process. The controller is set with a cleaning cycle, such as cleaning once every 2 to 3 hours. When cleaning is performed, the controller controls the third valve 22, the fourth valve 23 and the pump 18 to open, so that the liquid in the soaking tank 3 returns to the soaking tank 3 through the first branch pipe 14, the first pipe 13, the second pipe 15 and the second branch pipe 16 in sequence, completing one liquid circulation. After multiple circulations, the controller controls the third valve 22, the fourth valve 23 and the pump 18 to close, and controls the fifth valve 24 to open, so as to discharge the liquid from the pipes and the pump 18.

[0036] The above are merely embodiments of this utility model, and the utility model is not limited to the field covered by this embodiment. Commonly known structures and characteristics in the solutions are not described in detail here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the structure of this utility model, and these should also be considered within the scope of protection of this utility model. These modifications will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application should be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A silicone caulk water soak and discharge system characterized by, The application relates to a glue-dipping tank, a glue-dripping tank, a soaking tank and a material container, wherein a supporting rod is arranged on the outer wall of the material container, supporting plates are arranged on the inner walls of the glue-dipping tank, the glue-dripping tank and the soaking tank, supporting blocks are arranged on the upper end faces of the supporting plates and match the supporting rod, the supporting rod and the supporting blocks match each other, the material container is detachably arranged in the glue-dipping tank, the glue-dripping tank and the soaking tank, and a certain space is left between the material container and the tank bottom of the glue-dipping tank, the glue-dripping tank and the soaking tank.

2. The silicone caulk water soak and discharge system of claim 1, wherein: The upper end of the material container is a cylindrical barrel, the lower end is a conical barrel, a through hole is arranged on the material container, a feeding port is arranged on the top of the material container, a discharging port is arranged on the bottom of the material container, and a claspable baffle is arranged on the discharging port of the bottom of the material container.

3. The silicone caulk water soak and discharge system of claim 1, wherein: A lifting ring is arranged on the upper end of the outer wall of the material container, and a lifting rope is arranged on the lifting ring.

4. The silicone caulk water soak and discharge system of claim 1, wherein: The discharging port of the glue-dripping tank is connected with the inlet end of a pump through a first pipeline, the discharging end of the pump is connected with the feeding port of the glue-dipping tank through a second pipeline, the first pipeline is connected with the discharging port of the soaking tank through a first branch pipeline, a first valve is arranged on the first pipeline and located between the discharging port of the glue-dripping tank and the first branch pipeline, a third valve is arranged on the first branch pipeline, the second pipeline is connected with the feeding port of the soaking tank through a second branch pipeline, a second valve is arranged on the second pipeline and located between the feeding port of the glue-dipping tank and the second branch pipeline, and a fourth valve is arranged on the second branch pipeline.

5. The silicone caulk water soak and discharge system of claim 4, wherein: A liquid discharge pipe is arranged on the first pipeline, and a fifth valve is arranged on the liquid discharge pipe.

6. The silicone caulk water soak and discharge system of claim 4, wherein: A filter is arranged on the second pipeline and located between the pump and the second branch pipeline.

7. The silicone caulk water soak and discharge system of claim 4, wherein: A first liquid level sensor is arranged on the glue-dipping tank, a second liquid level sensor is arranged on the glue-dripping tank, and the first liquid level sensor, the second liquid level sensor, the first valve, the second valve, the third valve, the fourth valve and the pump are connected with a controller.

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