Aluminum electrolysis anode scrap conveying system
By using laser scanning detection components and cylinder and telescopic rod gate design, the high and low classification of aluminum electrolysis residues is realized, solving the problems of high error rate and high manpower consumption caused by mixed storage of residues, and improving the automation and efficiency of the conveying system.
Patent Information
- Application Number
- CN202520499957.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-03-21
AI Technical Summary
In existing aluminum electrolysis residual electrode conveying systems, high and low residual electrodes are mixed and difficult to stack neatly. After transmission, they need to be separated manually, resulting in a high error rate and high manpower consumption.
A laser scanning detection component is used to identify the height of the residual electrode. Combined with the design of cylinders, telescopic rods and gates, it realizes automatic classification of high and low residual electrodes, and transports them to the corresponding collection points through different conveyor belts.
It enables rapid and accurate classification of waste, reduces manual intervention, improves the continuity and efficiency of the conveying process, and reduces manpower consumption.
Smart Images

Figure CN223960076U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of classification and transmission technology, specifically to an aluminum electrolysis residual electrode conveying system. Background Technology
[0002] The conveying of residual electrodes from aluminum electrolysis is a crucial step in the aluminum electrolysis production process. It involves transporting the used electrodes from the electrolysis workshop. The surface of the residual electrodes is covered with electrolyte and some unreacted materials. The conveying process must be stable and efficient to ensure that subsequent cleaning or reuse processes can be smoothly connected and to maintain smooth logistics turnover in the electrolysis workshop. This is of great significance for stabilizing the aluminum production rhythm and reducing material loss.
[0003] However, the existing technology still has the following shortcomings: the height and spacing of stacking positions are often set according to the specifications of the residual poles in the warehouse layout planning. High and low residual poles are mixed together, making it difficult to stack them neatly. After transportation, manual picking and separation are still required, which is prone to errors and consumes manpower. Utility Model Content
[0004] The purpose of this invention is to provide an aluminum electrolysis residual electrode conveying system to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an aluminum electrolysis residual electrode conveying system, comprising a transmission mechanism and a sorting mechanism, wherein the sorting mechanism is disposed on the top of the transmission mechanism.
[0006] The sorting mechanism includes an adjustment unit and a detection unit. The adjustment unit is movably connected to the top of the transmission mechanism, and the detection unit is fixedly connected to the top of the transmission mechanism.
[0007] Preferably, the transmission mechanism consists of a support frame, a transmission frame, a first transmission belt, a second transmission belt, a first loading box, and a second loading box. The transmission frame is fixedly connected to the top of the support frame, the first transmission belt is movably connected to the top of the transmission frame, the second transmission belt is movably connected to the top of the transmission frame, the first loading box is fixedly connected to one end of the transmission frame, and the second loading box is fixedly connected to one side of the transmission frame, playing the main role of conveying aluminum electrolytic residues.
[0008] Preferably, the adjusting unit comprises a cylinder assembly, a first telescopic rod, a first connecting frame, a first gate, a second telescopic rod, a second connecting frame, and a second gate. The cylinder assembly is fixedly connected to the bottom of the transmission frame, the first telescopic rod is movably connected to the top of the cylinder assembly, the first connecting frame is fixedly connected to the extension end of the first telescopic rod, the first gate is fixedly connected to the bottom of the first connecting frame, the second telescopic rod is movably connected to the top of the cylinder assembly, the second connecting frame is fixedly connected to the extension end of the second telescopic rod, and the second gate is fixedly connected to the bottom of the second connecting frame. This unit serves to adjust the channels, allowing different residual electrodes to enter different channels to achieve the purpose of classification.
[0009] Preferably, the detection unit consists of a detection chassis, a support column, and a laser scanning detection component. The detection chassis is fixedly connected to the side of the transmission frame, the support column is fixedly connected to the top of the detection chassis, and the laser scanning detection component is fixedly connected to the top of the support column, serving to detect aluminum electrolytic residues, so as to classify and transport residues of different heights.
[0010] Preferably, the transmission frame is provided with two ports, wherein the first transmission belt and the second transmission belt correspond to different ports, which facilitates classified transmission.
[0011] Preferably, the cylinder assembly is electrically connected to the testing housing, which facilitates the control of the cylinder assembly to drive the movement of the first telescopic rod and the second telescopic rod through the testing housing.
[0012] Preferably, the cylinder assembly is provided in two sets, which respectively control the first telescopic rod and the second telescopic rod, so as to facilitate distinguishing control and switching transmission channels.
[0013] Preferably, the first gate adopts an arc-shaped design. This facilitates guidance, allowing the waste electrodes that need to be sorted to enter the upper part of the second conveyor belt for transmission.
[0014] Preferably, the laser scanning detection component covers the front end of the transmission frame, which facilitates the identification and detection of the height of the aluminum electrolytic residue that has just entered the conveying system, so as to distinguish between high and low residue and facilitate subsequent classification and transmission.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. This aluminum electrolysis residual electrode conveying system can quickly and accurately identify the height of aluminum electrolysis residual electrodes by using a laser scanning detection component. With the operation of the cylinder, telescopic rod and gate of the adjustment unit, high residual electrodes and low residual electrodes are guided to different conveyor belts in a timely manner, ensuring accurate classification and facilitating subsequent differential processing of residual electrodes.
[0017] 2. The aluminum electrolysis residual electrode conveying system, through the first conveyor belt, the second conveyor belt and the corresponding loading box, and the reasonable opening of the conveying frame, allows the sorted residual electrodes to be quickly conveyed to the corresponding collection point along their respective channels, maintaining the continuity and efficiency of the residual electrode conveying process and reducing the congestion in the conveying process. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the first gate of this utility model in its unfolded state.
[0019] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A in the middle;
[0020] Figure 3 This is a schematic diagram of the second gate of this utility model in its unfolded state.
[0021] Figure 4 This utility model Figure 3 Enlarged structural diagram at point B.
[0022] In the diagram: 1. Transmission mechanism; 101. Support frame; 102. Transmission frame; 103. First transmission belt; 104. Second transmission belt; 105. First loading box; 106. Second loading box; 2. Sorting mechanism; 201. Cylinder assembly; 202. First telescopic rod; 203. First connecting frame; 204. First gate; 205. Second telescopic rod; 206. Second connecting frame; 207. Second gate; 211. Detection housing; 212. Support column; 213. Laser scanning detection assembly. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-4 The present invention provides the following technical solution: an aluminum electrolysis residual electrode conveying system, including a conveying mechanism 1 and a sorting mechanism 2, wherein the sorting mechanism 2 is disposed on the top of the conveying mechanism 1.
[0025] The sorting mechanism 2 includes an adjustment unit and a detection unit. The adjustment unit is movably connected to the top of the transmission mechanism 1, and the detection unit is fixedly connected to the top of the transmission mechanism 1.
[0026] The transmission mechanism 1 consists of a support frame 101, a transmission frame 102, a first transmission belt 103, a second transmission belt 104, a first loading box 105, and a second loading box 106. The transmission frame 102 is fixedly connected to the top of the support frame 101. The transmission frame 102 has two openings, with the first transmission belt 103 and the second transmission belt 104 corresponding to different openings to facilitate classified transmission. The first transmission belt 103 and the second transmission belt 104 are movably connected to the top of the transmission frame 102. The first loading box 105 is fixedly connected to one end of the transmission frame 102, and the second loading box 106 is fixedly connected to one side of the transmission frame 102, serving as the main conveyor for aluminum electrolytic residues.
[0027] The adjustment unit consists of a cylinder assembly 201, a first telescopic rod 202, a first connecting frame 203, a first gate 204, a second telescopic rod 205, a second connecting frame 206, and a second gate 207. The cylinder assembly 201 is fixedly connected to the bottom of the transmission frame 102 and electrically connected to the detection housing 211. The cylinder assembly 201 is provided with two sets, which respectively control the first telescopic rod 202 and the second telescopic rod 205, facilitating differentiated control and switching of transmission channels. It is also convenient to control the cylinder assembly 201 to drive the first telescopic rod 202 and the second telescopic rod 205 through the detection housing 211. The first telescopic rod 202 is movably connected to the top of the cylinder assembly 201. The first connecting frame 203 is fixedly connected to the extension end of the first telescopic rod 202. The first gate 204 is fixedly connected to the bottom of the first connecting frame 203 and adopts an arc-shaped design. To facilitate guidance, the residual electrodes requiring classification are transported above the second conveyor belt 104. The second telescopic rod 205 is movably connected to the top of the cylinder assembly 201, the second connecting frame 206 is fixedly connected to the extension end of the second telescopic rod 205, and the second gate 207 is fixedly connected to the bottom of the second connecting frame 206, serving to adjust the channels so that different residual electrodes enter different channels to achieve classification. The detection unit consists of a detection housing 211, a support column 212, and a laser scanning detection component 213. The detection housing 211 is fixedly connected to the side of the conveyor frame 102, the support column 212 is fixedly connected to the top of the detection housing 211, and the laser scanning detection component 213 is fixedly connected to the top of the support column 212, serving to detect aluminum electrolytic residual electrodes. The laser scanning detection component 213 covers the front end of the conveyor frame 102, facilitating the identification and detection of the height of the aluminum electrolytic residual electrodes that have just entered the conveying system, so as to distinguish between high and low residual electrodes, facilitating subsequent classification and transport, and enabling the classification and transport of residual electrodes of different heights.
[0028] In use, aluminum electrolytic residues are placed on the first conveyor belt 103 of the transmission mechanism 1 and begin to be transported. As soon as they enter the system, the laser scanning detection component 213 located above the front end of the transmission frame 102 scans and identifies the height of the residues and transmits the data to the detection housing 211. After the detection housing 211 determines the type of residues according to preset standards, it sends a signal to the corresponding cylinder assembly 201. The cylinder assembly 201 drives the corresponding first or second telescopic rod to extend or retract, which in turn drives the connecting frame and the gate adjustment port. With the help of the arc guidance of the first gate 204, the residues are accurately diverted to the first conveyor belt 103 or the second conveyor belt 104, and finally fall into the first loading box 105 and the second loading box 106 respectively, completing the classified transport.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An aluminum electrolysis residual electrode conveying system, comprising a conveying mechanism (1) and a sorting mechanism (2), characterized in that: The sorting mechanism (2) is located on top of the transmission mechanism (1); The sorting mechanism (2) includes an adjustment unit and a detection unit. The adjustment unit is movably connected to the top of the transmission mechanism (1), and the detection unit is fixedly connected to the top of the transmission mechanism (1).
2. The aluminum electrolysis residual electrode conveying system according to claim 1, characterized in that: The transmission mechanism (1) consists of a support frame (101), a transmission frame (102), a first transmission belt (103), a second transmission belt (104), a first loading box (105), and a second loading box (106). The transmission frame (102) is fixedly connected to the top of the support frame (101), the first transmission belt (103) is movably connected to the top of the transmission frame (102), the second transmission belt (104) is movably connected to the top of the transmission frame (102), the first loading box (105) is fixedly connected to one end of the transmission frame (102), and the second loading box (106) is fixedly connected to one side of the transmission frame (102).
3. The aluminum electrolysis residual electrode conveying system according to claim 2, characterized in that: The adjustment unit consists of a cylinder assembly (201), a first telescopic rod (202), a first connecting frame (203), a first gate (204), a second telescopic rod (205), a second connecting frame (206), and a second gate (207). The cylinder assembly (201) is fixedly connected to the bottom of the transmission frame (102). The first telescopic rod (202) is movably connected to the top of the cylinder assembly (201). The first connecting frame (203) is fixedly connected to the extension end of the first telescopic rod (202). The first gate (204) is fixedly connected to the bottom of the first connecting frame (203). The second telescopic rod (205) is movably connected to the top of the cylinder assembly (201). The second connecting frame (206) is fixedly connected to the extension end of the second telescopic rod (205). The second gate (207) is fixedly connected to the bottom of the second connecting frame (206).
4. The aluminum electrolysis residual electrode conveying system according to claim 3, characterized in that: The detection unit consists of a detection housing (211), a support column (212), and a laser scanning detection component (213). The detection housing (211) is fixedly connected to the side of the transmission frame (102), the support column (212) is fixedly connected to the top of the detection housing (211), and the laser scanning detection component (213) is fixedly connected to the top of the support column (212).
5. The aluminum electrolysis residual electrode conveying system according to claim 4, characterized in that: The transmission frame (102) is provided with two ports, wherein the first transmission belt (103) and the second transmission belt (104) correspond to different ports.
6. The aluminum electrolysis residual electrode conveying system according to claim 5, characterized in that: The cylinder assembly (201) is electrically connected to the testing housing (211).
7. The aluminum electrolysis residual electrode conveying system according to claim 6, characterized in that: The cylinder assembly (201) is provided in two sets, which respectively control the first telescopic rod (202) and the second telescopic rod (205).
8. The aluminum electrolysis residual electrode conveying system according to claim 7, characterized in that: The first gate (204) adopts an arc-shaped design.
9. The aluminum electrolysis residual electrode conveying system according to claim 8, characterized in that: The laser scanning detection component (213) covers the front end of the transmission frame (102).