Special copper pipe welding equipment

By designing a rotating and adjusting structure, the problem of existing welding equipment being unable to weld irregularly shaped copper tubes was solved, enabling accurate positioning and welding of irregularly shaped copper tubes with straight copper tubes, thus improving the applicability of the equipment and the welding quality.

CN223960815UActive Publication Date: 2026-03-03JIANGSU RETONG SPECIAL COPPER CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

Existing welding equipment cannot effectively fix and weld irregularly shaped copper tubes, especially the connection between T-shaped copper tubes and straight copper tubes, which reduces the practicality of the device.

Method used

A special copper tube welding device was designed, which adopts a rotating structure, an adjusting structure and a clamping structure. Through worm gear transmission and hydraulic rod adjustment, it realizes the rotation and alignment of irregular copper tubes, ensuring accurate positioning of the welding end.

Benefits of technology

This technology enables the effective welding of irregularly shaped copper tubes, improves the applicability of the device and the welding quality, and meets the connection requirements between irregularly shaped copper tubes and straight copper tubes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses special copper pipe welding equipment, which relates to the technical field of copper pipes and comprises a base, annular mounting frames are arranged on two sides of the top of the base, a rotating structure is arranged between the two annular mounting frames, a welding structure is arranged on the top of the base, and sliding seats are arranged in the annular mounting frames. An adjusting structure is arranged between the sliding seat and the annular mounting frame, a rotating column is rotatably connected to the top of the sliding seat, and a first worm gear is fixedly connected to the outer side of the rotating column. By rotating the first rotating handle, the first worm is meshed with the first worm gear, and the first worm gear drives the rotating column to rotate on the sliding seat; and the rotating column can adjust the rotating angles of the multiple clamps through the mounting base, so that the fixed special-shaped copper pipe is driven to rotate, the welding end of the special-shaped copper pipe is switched, and the device can meet the welding work of the special-shaped copper pipe.
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Description

Technical Field

[0001] This utility model relates to the field of copper pipe technology, specifically a special copper pipe welding equipment. Background Technology

[0002] Copper pipe, also known as red copper pipe, is a type of non-ferrous metal pipe, which is a seamless pipe formed by pressing and drawing.1 Common types of copper pipe include thin-walled red copper pipe, brass pipe, red copper pipe, plastic-coated copper pipe, electric furnace copper pipe, oxygen-free copper pipe, and phosphorus deoxidized copper pipe. Copper pipe is widely used in refrigeration, air conditioning, chemical, and power industries. Its welding quality directly affects the performance and safety of equipment. Special copper pipe is a copper pipe product with special properties and uses developed from ordinary copper pipe. Special copper pipe also includes irregularly shaped copper pipe.

[0003] In the prior art, two straight copper tubes to be welded are fixed and aligned by a clamp on the welding equipment before welding. However, when welding irregularly shaped copper tubes (such as welding a T-shaped copper tube to a straight copper tube), the angle of the clamp cannot be adjusted, which makes it impossible for the device to work on irregularly shaped copper tubes and reduces the practicality of the device. Utility Model Content

[0004] The purpose of this utility model is to provide a special copper pipe welding equipment to solve the problem in the prior art that when welding irregularly shaped copper pipes (such as welding T-shaped copper pipes to straight copper pipes), the angle of the clamp cannot be adjusted, thus preventing the device from working with irregularly shaped copper pipes.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a special copper pipe welding device, comprising a base, annular mounting brackets on both sides of the top of the base, a rotating structure between the two annular mounting brackets, a welding structure on the top of the base, a sliding seat inside the annular mounting brackets, an adjusting structure between the sliding seat and the annular mounting brackets, a rotating column rotatably connected to the top of the sliding seat, a first worm gear fixedly connected to the outside of the rotating column, a first worm engaged with the outside of the first worm gear, support blocks rotatably connected to both ends of the outside of the first worm, both support blocks fixedly connected to the sliding seat, a first throttle handle installed at one end of the first worm, and a mounting base fixedly connected to the top of the rotating column, the top of the mounting base having a clamping structure.

[0006] Preferably, the rotating structure includes two fixed plates, which are rotatably connected to the outside of two annular mounting brackets. Both fixed plates are fixedly connected to the base. A rotating shaft is provided between the two fixed plates. Both ends of the rotating shaft pass through the two fixed plates and are rotatably connected to them. A motor is provided at one end of the rotating shaft. The motor is fixedly connected to the top of the base, and the output end of the motor is fixedly connected to the rotating shaft.

[0007] Preferably, the rotating structure further includes two small gears, both of which are fixedly connected to the outer ends of the rotating shaft, and both of the small gears are meshed with large gears on their outer sides, and the two large gears are respectively fixedly connected to the outer sides of two annular mounting brackets.

[0008] Preferably, the welding structure includes a sliding frame, which is fixedly connected to the top of the base. An L-shaped plate is slidably connected to the outside of the sliding frame, and a second hydraulic rod is fixedly connected to the top of the sliding frame. The telescopic end of the second hydraulic rod is fixedly connected to the L-shaped plate. A first hydraulic rod is installed on the L-shaped plate, and a welding head is installed at the bottom of the first hydraulic rod. The second hydraulic rod can push the L-shaped plate to move left and right for adjustment, thus adjusting the left and right position of the welding head to weld the connection of the copper tube.

[0009] Preferably, the adjustment structure includes a fixed seat, which is fixedly connected to the inside of the annular mounting frame. The top of the fixed seat has a cross groove, and a threaded rod is provided inside the cross groove. The two ends of the threaded rod pass through the inner side of the cross groove and the inner side of the annular mounting frame and extend to the outer side of the annular mounting frame. The threaded rod is rotatably connected to the fixed seat and the annular mounting frame. A sliding seat is threadedly connected to the outer side of the threaded rod. The sliding seat is disposed inside the cross groove and slidably connected to the fixed seat. A second worm gear is fixedly connected to one end of the threaded rod. A second worm is meshed with the outer side of the second worm gear. A connecting block is rotatably connected to the outer side of the second worm. Both connecting blocks are fixedly connected to the annular mounting frame. A second throttle is installed at one end of the second worm. The two connecting blocks provide rotational support for the second worm.

[0010] Preferably, the clamping structure includes a second cross groove, which is formed on the top of the mounting base. A bidirectional screw is provided inside the second cross groove, and both ends of the bidirectional screw are rotatably connected to the mounting base. A third worm gear is fixedly connected to the bidirectional screw, and a third worm is meshed with the outer side of the third worm gear. One end of the third worm passes through the inner side of the second cross groove and extends to the outer side of the mounting base. The third worm is rotatably connected to the mounting base, and a third throttle is installed at one end of the third worm.

[0011] Preferably, the clamping structure further includes two cross blocks, both of which are threaded to the outside of the bidirectional screw. Both cross blocks are disposed inside the cross groove and slidably connected to the mounting base. A mounting block is fixedly connected to the top of each cross block, and two clamps are fixedly connected to the top of each mounting block.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. By rotating the first throttle, the first worm gear meshes with the first worm wheel, and the first worm wheel drives the rotating column to rotate on the sliding seat. The rotating column can adjust the rotation angle of multiple clamps through the mounting seat, thus driving the fixed irregular copper tube to rotate and switching the welding end of the irregular copper tube, so that the device can meet the welding work of irregular copper tube.

[0014] 2. In this application, by rotating the second throttle, the second worm gear meshes with the second worm wheel, and the second worm wheel drives the threaded rod to rotate on the fixed seat and the annular mounting bracket. The threaded rod is threadedly connected to the sliding seat, and the sliding seat can be longitudinally finely adjusted by rotating the mounting seat, so that one end of the irregular copper tube to be welded is aligned with the straight copper tube and is located at the center of the annular mounting bracket, so as to facilitate subsequent rotational welding.

[0015] 3. This application uses the motor output to drive the rotating shaft to rotate on two fixed plates. The rotating shaft drives two small gears to rotate, and the two small gears mesh with two large gears respectively, thereby realizing the simultaneous rotation of the two annular mounting brackets. Therefore, the copper tubes to be joined can rotate so that the welding head can be welded. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a special copper pipe welding equipment according to the present invention;

[0017] Figure 2 This is a schematic diagram of the welding structure of a special copper pipe welding equipment according to this utility model;

[0018] Figure 3 This is a schematic diagram of the fixed base structure of a special copper pipe welding equipment according to the present invention;

[0019] Figure 4 This is a sectional view of the mounting base of a special copper pipe welding equipment according to this utility model;

[0020] Figure 5 This utility model relates to a special copper pipe welding equipment. Figure 4 Enlarged view of the structure of part A.

[0021] The following are the labeling elements in the diagram: 1. Base; 2. Annular mounting bracket; 3. Fixing plate; 4. Rotating shaft; 5. Small gear; 50. Large gear; 6. Fixing seat; 7. Cross groove one; 8. Threaded rod; 9. Second worm gear; 10. Second worm; 11. Sliding seat; 12. Mounting seat; 13. Rotating column; 14. First worm gear; 15. First worm; 16. Cross groove two; 17. Double-acting screw; 18. Cross block; 19. Mounting block; 190. Clamp; 20. Third worm gear; 21. Third worm; 22. First hydraulic rod; 23. Welding head; 24. L-shaped plate; 25. Sliding bracket; 26. Second hydraulic rod. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example: Figure 1 - Figure 5 As shown, this utility model provides a technical solution for a special copper pipe welding equipment, including a base 1, with annular mounting brackets 2 on both sides of the top of the base 1, a rotating structure between the two annular mounting brackets 2, a welding structure on the top of the base 1, a sliding seat 11 inside the annular mounting bracket 2, an adjustment structure between the sliding seat 11 and the annular mounting bracket 2, a rotating column 13 rotatably connected to the top of the sliding seat 11, a first worm gear 14 fixedly connected to the outside of the rotating column 13, a first worm 15 meshingly connected to the outside of the first worm gear 14, support blocks rotatably connected to both ends of the outside of the first worm 15, both support blocks being fixedly connected to the sliding seat 11, a first throttle handle installed at one end of the first worm 15, and a mounting base 12 fixedly connected to the top of the rotating column 13, with a clamping structure on the top of the mounting base 12.

[0024] The clamping structure includes a cross groove 16, which is located on the top of the mounting base 12. A bidirectional screw 17 is provided inside the cross groove 16, and both ends of the bidirectional screw 17 are rotatably connected to the mounting base 12. A third worm gear 20 is fixedly connected to the bidirectional screw 17, and a third worm 21 is meshed with the outside of the third worm gear 20. One end of the third worm 21 passes through the inside of the cross groove 16 and extends to the outside of the mounting base 12. The third worm 21 is rotatably connected to the mounting base 12, and a third throttle is installed at one end of the third worm 21. The clamping structure also includes two cross blocks 18, which are threaded to the outside of the bidirectional screw 17. Both cross blocks 18 are located inside the cross groove 16 and are slidably connected to the mounting base 12. A mounting block 19 is fixedly connected to the top of the cross block 18, and two clamps 190 are fixedly connected to the top of the mounting block 19.

[0025] Specifically, when the third throttle is turned, the third worm 21 meshes with the third worm wheel 20, and the third worm wheel 20 drives the bidirectional screw 17 to rotate. The bidirectional screw 17 is threadedly connected to two cross blocks 18. Both cross blocks 18 slide inside the cross groove 16. The two cross blocks 18 drive multiple clamps 190 to move in opposite directions through two mounting blocks 19. The multiple clamps 190 clamp and fix the copper tube. Since there are two sets of clamping structures, it is convenient to fix irregularly shaped copper tubes and straight copper tubes.

[0026] When it is necessary to rotate and adjust the irregular copper tube fixed on the clamping structure, turn the first throttle, the first worm 15 meshes with the first worm wheel 14, the first worm wheel 14 drives the rotating column 13 to rotate on the sliding seat 11, the rotating column 13 can adjust the rotation angle of multiple clamps 190 through the mounting seat 12, thus driving the fixed irregular copper tube to rotate, switching the welding end of the irregular copper tube, so that the device can meet the welding work of irregular copper tube.

[0027] Example: Figure 3 - Figure 4 As shown, the adjustment structure includes a fixed seat 6, which is fixedly connected to the inside of the annular mounting frame 2. The top of the fixed seat 6 has a cross groove 7, and a threaded rod 8 is provided inside the cross groove 7. The two ends of the threaded rod 8 pass through the inner side of the cross groove 7 and the inner side of the annular mounting frame 2 in sequence and extend to the outer side of the annular mounting frame 2. The threaded rod 8 is rotatably connected to the fixed seat 6 and the annular mounting frame 2. A sliding seat 11 is threadedly connected to the outer side of the threaded rod 8. The sliding seat 11 is set inside the cross groove 7 and slidably connected to the fixed seat 6. A second worm gear 9 is fixedly connected to one end of the threaded rod 8. A second worm 10 is meshed with the outer side of the second worm gear 9. A connecting block is rotatably connected to the outer side of the second worm 10. Both connecting blocks are fixedly connected to the annular mounting frame 2. A second throttle is installed at one end of the second worm 10.

[0028] Specifically, by rotating the second throttle, the second worm gear 10 meshes with the second worm wheel 9. The second worm wheel 9 drives the threaded rod 8 to rotate on the fixed seat 6 and the annular mounting bracket 2. The threaded rod 8 is threadedly connected to the sliding seat 11. The sliding seat 11 drives the mounting seat 12 to make longitudinal fine adjustments through the rotating column 13, so that one end of the irregular copper tube to be welded is aligned with the straight copper tube and is located at the center of the annular mounting bracket 2, so as to facilitate subsequent rotational welding.

[0029] Example: Figure 1 - Figure 4 As shown, the rotating structure includes two fixed plates 3, which are rotatably connected to the outside of two annular mounting brackets 2. Both fixed plates 3 are fixedly connected to the base 1. A rotating shaft 4 is provided between the two fixed plates 3. The two ends of the rotating shaft 4 pass through the two fixed plates 3 and are rotatably connected to them. A motor is provided at one end of the rotating shaft 4. The motor is fixedly connected to the top of the base 1. The output end of the motor is fixedly connected to the rotating shaft 4. The rotating structure also includes two small gears 5, which are fixedly connected to the two ends of the outside of the rotating shaft 4. Large gears 50 are meshed with the outside of the two small gears 5. The two large gears 50 are fixedly connected to the outside of the two annular mounting brackets 2.

[0030] The welding structure includes a sliding frame 25, which is fixedly connected to the top of the base 1. An L-shaped plate 24 is slidably connected to the outside of the sliding frame 25. A second hydraulic rod 26 is fixedly connected to the top of the sliding frame 25. The telescopic end of the second hydraulic rod 26 is fixedly connected to the L-shaped plate 24. A first hydraulic rod 22 is installed on the L-shaped plate 24. A welding head 23 is installed at the bottom of the first hydraulic rod 22.

[0031] Specifically, the motor is started. The specific motor model is not limited, but is based on the compatible equipment. The output end of the motor drives the rotating shaft 4 to rotate on the two fixed plates 3. The rotating shaft 4 drives the two small gears 5 to rotate. The two small gears 5 mesh with the two large gears 50 respectively, thereby realizing the simultaneous rotation of the two annular mounting brackets 2. Thus, the copper tubes to be connected can be rotated so that the welding head 23 can be welded.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A special copper pipe welding equipment, characterized in that: The device includes a base (1), with annular mounting brackets (2) on both sides of the top of the base (1). A rotating structure is provided between the two annular mounting brackets (2). A welding structure is provided on the top of the base (1). A sliding seat (11) is provided inside the annular mounting bracket (2). An adjustment structure is provided between the sliding seat (11) and the annular mounting bracket (2). A rotating column (13) is rotatably connected to the top of the sliding seat (11). A first worm wheel (14) is fixedly connected to the outside of the rotating column (13). A first worm (15) is meshed with the outside of the first worm wheel (14). Support blocks are rotatably connected to both ends of the outside of the first worm (15). Both support blocks are fixedly connected to the sliding seat (11). A first throttle is installed at one end of the first worm (15). A mounting seat (12) is fixedly connected to the top of the rotating column (13). A clamping structure is provided on the top of the mounting seat (12).

2. The special copper pipe welding equipment according to claim 1, characterized in that: The rotating structure includes two fixed plates (3), which are rotatably connected to the outside of two annular mounting brackets (2). Both fixed plates (3) are fixedly connected to the base (1). A rotating shaft (4) is provided between the two fixed plates (3). The two ends of the rotating shaft (4) pass through the two fixed plates (3) and are rotatably connected to the two fixed plates (3). A motor is provided at one end of the rotating shaft (4). The motor is fixedly connected to the top of the base (1). The output end of the motor is fixedly connected to the rotating shaft (4).

3. The special copper pipe welding equipment according to claim 2, characterized in that: The rotating structure also includes two small gears (5), both of which are fixedly connected to the outer ends of the rotating shaft (4). Both of the small gears (5) are meshed with large gears (50) on their outer sides, and the two large gears (50) are fixedly connected to the outer sides of the two annular mounting brackets (2).

4. The special copper pipe welding equipment according to claim 1, characterized in that: The welding structure includes a sliding frame (25), which is fixedly connected to the top of the base (1). An L-shaped plate (24) is slidably connected to the outside of the sliding frame (25). A second hydraulic rod (26) is fixedly connected to the top of the sliding frame (25). The telescopic end of the second hydraulic rod (26) is fixedly connected to the L-shaped plate (24). A first hydraulic rod (22) is installed on the L-shaped plate (24). A welding head (23) is installed at the bottom end of the first hydraulic rod (22).

5. The special copper pipe welding equipment according to claim 1, characterized in that: The adjustment structure includes a fixed seat (6), which is fixedly connected to the inside of the annular mounting frame (2). The fixed seat (6) has a cross groove (7) at the top. A threaded rod (8) is provided inside the cross groove (7). The two ends of the threaded rod (8) pass through the inside of the cross groove (7) and the inside of the annular mounting frame (2) and extend to the outside of the annular mounting frame (2). The threaded rod (8) is rotatably connected to the fixed seat (6) and the annular mounting frame (2). A sliding seat (11) is threadedly connected to the outside of the threaded rod (8). The sliding seat (11) is located inside the cross groove (7) and slidably connected to the fixed seat (6). A second worm gear (9) is fixedly connected to one end of the threaded rod (8). A second worm (10) is meshed with the outside of the second worm gear (9). A connecting block is rotatably connected to the outside of the second worm (10). Both connecting blocks are fixedly connected to the annular mounting frame (2). A second throttle is installed at one end of the second worm (10).

6. The special copper pipe welding equipment according to claim 1, characterized in that: The clamping structure includes a cross groove (16) which is located on the top of the mounting base (12). A bidirectional screw (17) is provided inside the cross groove (16). Both ends of the bidirectional screw (17) are rotatably connected to the mounting base (12). A third worm gear (20) is fixedly connected to the bidirectional screw (17). A third worm (21) is meshed with the outside of the third worm gear (20). One end of the third worm (21) passes through the inside of the cross groove (16) and extends to the outside of the mounting base (12). The third worm (21) is rotatably connected to the mounting base (12). A third throttle is installed at one end of the third worm (21).

7. The special copper pipe welding equipment according to claim 6, characterized in that: The clamping structure also includes two cross blocks (18), both of which are threaded to the outside of the bidirectional screw (17). Both cross blocks (18) are located inside the cross groove (16) and are slidably connected to the mounting base (12). A mounting block (19) is fixedly connected to the top of the cross block (18), and two clamps (190) are fixedly connected to the top of the mounting block (19).