Plate pressing and film covering mechanism for insulation board production

By using a design combining conveyor rollers and hollow shafts with hollow coating rollers in the production of insulation boards, along with a heating rod and pull rope adjustment structure, the problems of heat loss and stability during the aluminum film preheating process are solved, achieving efficient coating and convenient maintenance.

CN223961601UActive Publication Date: 2026-03-03JINAN DIBAIER ENVIRONMENTAL PROTECTION MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

In the existing technology, during the production of insulation boards, the aluminum film preheating device is prone to heat loss, resulting in poor film stability and inconvenience in maintenance.

Method used

The machine uses a combination of conveyor rollers and hollow shafts on the frame with hollow coating rollers. Heating rods are connected to the machine via mounting pipes and support rods to achieve direct heating and shaping. The shrinkage of the heating rods is adjusted by pull ropes and connecting rings to avoid interference and facilitate disassembly and maintenance.

Benefits of technology

It improves the stability and adaptability of the coating process, reduces heat loss, ensures the efficiency and safety of the coating process, and facilitates the disassembly and maintenance of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pressing plate laminating mechanism for insulation board production, which comprises a frame, a support roller is rotatably mounted at one end of the frame, first supports are arranged on two sides of the frame, conveying rollers are rotatably mounted at two ends of each first support, the surfaces of the conveying rollers are in sliding connection with an insulation board, and the surfaces of the conveying rollers are in sliding connection with the insulation board. A protective film is fixedly connected to the surface of the heat preservation plate, second supports are fixedly connected to the two sides of the other end of the rack, a hollow shaft is rotationally installed at one end of each second support, a hollow film covering roller is fixedly connected to one end of each hollow shaft, and a mounting pipe is inserted into the center of the interior of each hollow film covering roller; a hinge seat is fixedly connected to the side face of the mounting pipe, a supporting rod is hinged to one end of the hinge seat, and a heating rod is hinged to one end of the supporting rod, so that the film laminating device can be directly heated and shaped at the film laminating position, reduces heat loss, and is efficient, stable, convenient to disassemble after being folded, beneficial to maintenance and high in adaptability.
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Description

Technical Field

[0001] This utility model relates to the field of insulation board coating, and more specifically, to a pressure plate coating mechanism for insulation board production. Background Technology

[0002] Polyurethane insulation material is a high-performance synthetic material with advantages such as high specific strength and low thermal conductivity. It is mainly used as a thermal insulation material, and secondarily as a structural material. Polyurethane insulation material is often used to make exterior wall insulation boards to meet the thermal insulation requirements of buildings. In the production process of insulation boards, an aluminum film is covered on a color steel plate sprayed with polyurethane material, so that after the polyurethane foams, it covers the surface of the polyurethane layer, thus serving as the inner side of the insulation board.

[0003] The utility model patent with authorization announcement number CN216914827U belongs to the technical field of pigsty equipment processing. Specifically, it discloses a film coating device for insulation boards, including a heating box set above a roller conveyor. The heating box has a channel that runs through it and extends along the conveying direction of the roller conveyor. The outlet of the channel is connected to a film coating mechanism. The heating box is equipped with a temperature sensor and a heat generation unit. The temperature sensor is electrically connected to the heat generation unit through a controller. Heat conduction holes are evenly distributed on the side of the heating box facing the roller conveyor. The heating box is also connected to a blower. This device preheats the aluminum film and heats the polyurethane sprayed on the color steel plate, keeping the polyurethane at a suitable temperature. This is conducive to the rapid foaming of polyurethane and ensures that the residual heat of the aluminum film can be used to promote the continued foaming of polyurethane after it comes into contact with the aluminum film, so as to ensure that the polyurethane fully contacts the aluminum film and eliminates hollow defects.

[0004] In the aforementioned publicly available results, the protective film is preheated by an external heating box before being pressed and coated. This method is prone to cooling during transport, which can affect the stability of the coating and makes it difficult to accurately control the temperature. The lack of a hollow coating roller for directly mounting the heating rod also makes it impossible to directly press and coat the film at the preheating position. This results in poor adaptability, insufficient stability, and is also not conducive to separate installation and maintenance. These methods need to be improved. Utility Model Content

[0005] To address the problems existing in the prior art, the purpose of this utility model is to provide a pressing and film-coating mechanism for the production of insulation boards. The insulation board and protective film are fed by conveying rollers on the frame. The hollow shaft and hollow film-coating roller are mounted on the second bracket, which can be combined and aligned for pressing and film-coating. Furthermore, the support rod and heating rod are hinged and mounted through the internal mounting tube, which can be combined and positioned. The film-coating position can be directly heated and shaped, reducing heat loss, and is highly efficient and stable. It is also convenient to disassemble after folding, which is conducive to maintenance and has high adaptability.

[0006] To solve the above problems, the present invention adopts the following technical solution.

[0007] A pressing and coating mechanism for producing insulation boards includes a frame. A support roller is rotatably mounted at one end of the frame. First supports are provided on both sides of the frame. Conveyor rollers are rotatably mounted at both ends of the first supports. Insulation boards are slidably connected to the surface of the conveyor rollers. A protective film is fixedly connected to the surface of the insulation boards. Second supports are fixedly connected to both sides of the other end of the frame. A hollow shaft is rotatably mounted at one end of the second supports. A hollow coating roller is fixedly connected to one end of the hollow shaft. An installation tube is inserted into the center of the hollow coating roller. A hinge seat is fixedly connected to the side of the installation tube. A support rod is hinged to one end of the hinge seat. A heating rod is hinged to one end of the support rod. A tensioning spring is fixedly connected to one side of the support rod. The tensioning spring is pressed against the outer surface of the installation tube. The heating rods are evenly distributed at equal angles inside the hollow coating roller.

[0008] Furthermore, the surface of the mounting tube is provided with a through hole, and a pull rope is slidably connected inside the through hole, with one end of the pull rope fixedly connected to one side of the heating rod.

[0009] Furthermore, a connecting ring is fixedly connected to one end of the pull rope, and the connecting ring is located at the end of the mounting tube.

[0010] Furthermore, one end of the pull rope is slidably connected to the inside of the mounting tube. The pull rope is installed through the through hole and combined with the connecting ring at the end, it can be pulled and adjusted uniformly, thereby pulling the heating rod to retract, avoiding interference, facilitating installation and disassembly, and having high adaptability.

[0011] Furthermore, one end of the mounting tube is fixedly connected to a mounting bracket, which is fixedly connected to one side surface of the second bracket.

[0012] Furthermore, a support ring is fixedly connected to one end of the mounting tube, and the support ring is rotatably connected to the inside of the hollow shaft.

[0013] Furthermore, the surface of the support ring is provided with vent holes, which are located at one end inside the hollow shaft. The vent holes are connected to the mounting bracket through the mounting tube. Combined with the support ring, they can be installed and positioned in combination to avoid interference with the rotation coating, ensure safety and stability, and facilitate adjustment and use.

[0014] Compared with existing technologies, the advantages of this utility model are:

[0015] (1) This solution uses the conveyor rollers on the frame to deliver the insulation board and protective film. Combined with the second bracket, the hollow shaft and hollow film-coating roller can be installed and pressed together for film coating. The support rod and heating rod can be installed by hinged installation through the internal mounting tube. They can be installed and positioned together. The film coating position can be directly heated and shaped, reducing heat loss. It is efficient and stable, and it is also convenient to disassemble after folding, which is conducive to maintenance and has high adaptability.

[0016] (2) The pull rope is installed through the through hole and combined with the connecting ring at the end. It can be pulled and adjusted in a unified manner, thereby pulling the heating rod to retract, avoiding interference, facilitating installation and disassembly, and making it highly adaptable.

[0017] (3) The mounting bracket is connected by the mounting pipe and combined with the support ring, which can be installed and positioned in combination to avoid interference with the rotation of the film, ensure safety and stability, and facilitate adjustment and use. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the planar structure of the present invention;

[0020] Figure 3 This is a structural diagram showing the connection between the mounting tube and the heating rod of this utility model;

[0021] Figure 4 This is an internal cross-sectional view of the hollow coating roller of this utility model;

[0022] Figure 5 This is a partial structural diagram of the heating rod connection of this utility model.

[0023] Explanation of the labels in the diagram:

[0024] 1. Frame, 11. Support roller, 12. First bracket, 13. Conveyor roller, 14. Insulation board, 15. Protective film, 16. Second bracket, 17. Hollow shaft, 18. Hollow film-coating roller, 2. Mounting tube, 21. Hinge seat, 22. Support rod, 23. Heating rod, 24. Tightening spring, 25. Through hole, 26. Pull rope, 27. Connecting ring, 3. Mounting bracket, 31. Support ring, 32. Ventilation hole. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1 , Figure 3 and Figure 5A pressure plate coating mechanism for producing insulation boards includes a frame 1. A support roller 11 is rotatably mounted on one end of the frame 1. First supports 12 are provided on both sides of the frame 1. Conveyor rollers 13 are rotatably mounted on both ends of the first supports 12. Insulation boards 14 are slidably connected to the surface of the conveyor rollers 13, allowing for combined installation and conveying, facilitating continuous coating processing, and ensuring high efficiency and stability. A protective film 15 is fixedly connected to the surface of the insulation board 14. Second supports 16 are fixedly connected to both sides of the other end of the frame 1. A hollow shaft 17 is rotatably mounted on one end of the second support 16. One end is connected to a special pipe 2, while the other end can be connected to a motor for driving, facilitating rotation adjustment for uniform heating, and rotating to press the protective film 15, allowing for hot-pressing lamination onto the insulation board 14, which is beneficial for coating processing and positioning. One end of the hollow shaft 17 is fixed. A hollow coating roller 18 is connected, and an installation tube 2 is inserted into the center of the hollow coating roller 18. A hinge seat 21 is fixedly connected to the side of the installation tube 2. A support rod 22 is hinged to one end of the hinge seat 21, and a heating rod 23 is hinged to one end of the support rod 22. A pressing spring 24 is fixedly connected to one side of the support rod 22 and is pressed against the outer surface of the installation tube 2. The heating rods 23 are evenly distributed at equal angles inside the hollow coating roller 18. Through the internal installation of the heating rods 23, electricity can be applied to heat the hollow coating roller 18. After the hollow coating roller 18 is heated, the heat is transferred to the surface, which can preheat the protective film 15 in contact. Combined with the extrusion and conveying of the roller below, it can directly perform pressing, lamination and positioning, which is convenient and efficient. Lamination is performed directly at the heating position, reducing heat loss, improving lamination stability, and facilitating installation and use.

[0027] Please see Figure 2 and Figure 4 The surface of the mounting tube 2 is provided with a through hole 25. A pull rope 26 is slidably connected inside the through hole 25. One end of the pull rope 26 is fixedly connected to one side of the heating rod 23, and a connecting ring 27 is fixedly connected to the other end of the pull rope 26. The connecting ring 27 is located at the end of the mounting tube 2. The pull rope 26 is slidably connected inside the mounting tube 2. By installing the pull rope through the through hole and connecting it with the connecting ring at the end, it can be pulled and adjusted uniformly, thereby pulling the heating rod to retract, avoiding interference, facilitating installation and disassembly, and making it highly adaptable. By tightening the pull rope 26 through the connecting ring 27, the heating rod 23 can be retracted. At the same time, the support rod 22 is hinged and flipped, compressing the top spring 24, which can reduce the opening gap, thereby retracting to the inside of the support ring 31, avoiding interference, and can be pulled out from inside the hollow shaft 17 for easy disassembly and cleaning, or partial replacement for maintenance, making it highly adaptable.

[0028] Please see Figure 3 and Figure 4One end of the mounting tube 2 is fixedly connected to a mounting bracket 3, which is fixedly connected to one side surface of the second bracket 16. The other end of the mounting tube 2 is fixedly connected to a support ring 31, which is rotatably connected to the inside of the hollow shaft 17. The surface of the support ring 31 is provided with a vent hole 32, which is located at one end inside the hollow shaft 17. By connecting the mounting bracket through the mounting tube and combining it with the support ring, the tube can be assembled and positioned to avoid interference with the rotation of the film coating, ensuring safety and stability, and facilitating adjustment and use. In use, the support ring 31 can be inserted into the hollow shaft 17 to assist in supporting the mounting tube 2. The vent hole 32 allows air to pass through, preventing internal heating and pressure expansion, thus improving safety. The mounting bracket 3 is installed on the second bracket 16 with screws to assist in positioning the mounting tube 2. It can be suspended and positioned inside the hollow shaft 17 and the hollow film coating roller 18 to avoid interference with rotation and facilitate heating and use.

[0029] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A pressing and coating mechanism for producing insulation boards, comprising a frame (1), wherein a support roller (11) is rotatably mounted at one end of the frame (1), and first supports (12) are provided on both sides of the frame (1), wherein conveying rollers (13) are rotatably mounted at both ends of the first supports (12), characterized in that: The surface of the conveying roller (13) is slidably connected with a heat preservation plate (14), the surface of the heat preservation plate (14) is fixedly connected with a protective film (15), the other end of the rack (1) is fixedly connected with a second support (16) on both sides, a hollow shaft (17) is rotatably installed at one end of the second support (16), a hollow film-coated roller (18) is fixedly connected at one end of the hollow shaft (17), a mounting pipe (2) is inserted into the inside center of the hollow film-coated roller (18), a hinged seat (21) is fixedly connected to the side surface of the mounting pipe (2), a supporting rod (22) is hingedly connected to one end of the hinged seat (21), a heating rod (23) is hingedly connected to one end of the supporting rod (22), a tension spring (24) is fixedly connected to one side of the supporting rod (22), the tension spring (24) is tightly connected to the outer surface of the mounting pipe (2), and the heating rods (23) are uniformly distributed at equal angles in the inside of the hollow film-coated roller (18).

2. The press plate film covering mechanism for producing thermal insulation boards according to claim 1, characterized in that: The surface of the mounting pipe (2) is provided with a through hole (25), the inside of the through hole (25) is slidably connected with a pull rope (26), and one end of the pull rope (26) is fixedly connected to one side of the heating rod (23).

3. The press plate film covering mechanism for producing thermal insulation boards according to claim 2, characterized in that: One end of the pull rope (26) is fixedly connected with a connecting ring (27), and the connecting ring (27) is located at the end position of the mounting pipe (2).

4. The press plate film covering mechanism for producing thermal insulation boards according to claim 2, characterized in that: One end of the pull rope (26) is slidably connected to the inside of the mounting pipe (2).

5. The press plate film covering mechanism for producing thermal insulation boards according to claim 1, characterized in that: One end of the mounting pipe (2) is fixedly connected with a mounting frame (3), and the mounting frame (3) is fixedly connected to one side surface of the second support (16).

6. The press plate film covering mechanism for producing thermal insulation boards according to claim 1, characterized in that: One end of the mounting pipe (2) is fixedly connected with a supporting ring (31), and the supporting ring (31) is rotatably connected to the inside of the hollow shaft (17).

7. The press plate film covering mechanism for producing thermal insulation boards according to claim 6, characterized in that: The surface of the supporting ring (31) is provided with a breathable hole (32), and the breathable hole (32) is located at one end of the inside of the hollow shaft (17).