Rigid contact network insulator cleaning device

By designing a rigid contact wire insulator cleaning device with sliding components and a dust collection device, the problems of low efficiency and secondary pollution of manual cleaning have been solved, achieving efficient cleaning and easy operation of the insulator surface, and improving operational safety and health protection.

CN223962030UActive Publication Date: 2026-03-03CHENGDU COMM ADVANCED TECH SCHOOL
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

In existing technologies, cleaning of overhead contact line insulators relies on manual operation, which is inefficient and has limited cleaning effectiveness. It also poses a risk of secondary pollution, affecting operational safety and the health of maintenance personnel.

Method used

Design a rigid contact wire insulator cleaning device that includes a sliding component, a cleaning component, and a dust collection device. The device utilizes the dovetail groove of the busbar for sliding, combined with a dustproof sealing brush and a dust collection fan, to achieve continuous cleaning and easy operation.

Benefits of technology

It achieves efficient cleaning of insulator surfaces, reduces the time spent on manual operations, avoids secondary pollution, and improves operational safety and health protection.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223962030U_ABST
    Figure CN223962030U_ABST
Patent Text Reader

Abstract

The utility model discloses a rigid contact network insulator cleaning device which comprises a sliding assembly installed at the bottom of a dovetail groove of an insulating busbar in a sliding mode, a cleaning assembly is arranged on one side of the sliding assembly, and a first direct current motor used for driving the cleaning assembly to move is arranged on the other side of the sliding assembly. The cleaning assembly comprises two sealing frames located at the two ends of the cleaning assembly respectively, and a dustproof sealing brush is arranged between the two sealing frames. The cleaning device has the advantages of continuous cleaning, simplicity and convenience in operation and the like.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of power supply technology for urban rail transit, specifically a rigid contact wire insulator cleaning device. Background Technology

[0002] As a crucial component of urban rail transit power supply networks, the overhead contact system is responsible for transmitting electrical energy along the line and directly conducting it to trains. Due to its unique installation characteristics, it requires insulators to suspend and support the contact wires and maintain electrical insulation between the live conductors and the grounding conductors. The performance of the insulators significantly impacts the working condition of the overhead contact system. Besides bearing high voltage and mechanical loads during operation, environmental dust and dirt also have a substantial influence. Long-term accumulation of dust on the insulator surface without cleaning can lead to flashover and insulator breakdown, causing significant operational difficulties.

[0003] Currently, all routine cleaning of insulators in overhead contact line operations is done manually, which consumes a large portion of the time and has limited actual cleaning effectiveness. The inner skirts of pin insulators are not thoroughly cleaned, and the cleaning paper used for manual cleaning is easily soiled, causing secondary pollution to the insulators in subsequent use. The dust generated is extremely harmful to the health of maintenance personnel.

[0004] Therefore, it is necessary to propose a rigid contact wire insulator cleaning device that features continuous cleaning and easy operation. Utility Model Content

[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and propose a rigid contact wire insulator cleaning device, which has the characteristics of continuous cleaning and simple operation.

[0006] The purpose of this utility model is achieved through the following technical solution: a rigid contact wire insulator cleaning device, including a sliding component slidably installed at the bottom of the busbar dovetail groove, a cleaning component is provided on one side of the sliding component, and a first DC motor for driving the cleaning component to move is provided on the other side, the cleaning component includes two sealing frames located at both ends of the cleaning component, and a dustproof sealing brush is provided between the two sealing frames.

[0007] It also includes vacuum fans for vacuuming.

[0008] The sealing frame is equipped with a second DC motor for driving the dustproof sealing brush and a mobile battery module for supplying power to the first DC motor and the second DC motor.

[0009] The sliding assembly includes two positioning parts arranged opposite each other, and two sliding wheels and two positioning wheels are arranged between the two positioning parts. The positions of the two sliding wheels and the two positioning wheels are respectively opposite to each other. A connecting rod with both ends connected to the two sliding wheels is arranged between the two sliding wheels. The first DC motor is used to drive the connecting rod to rotate.

[0010] The cleaning assembly and the sealing frame are connected by bolts, and a return spring is fitted on the bolt. The two ends of the return spring are connected to the sealing frame and the sliding assembly, respectively.

[0011] The dustproof sealing brush is made of 0.1mm nylon filament material.

[0012] The beneficial effects of this utility model are: This utility model utilizes the special structure of the manifold dovetail groove and the characteristic of less dirt accumulation at the bottom, allowing it to slide along the dovetail groove. The device has strong encapsulation and high sealing performance, and is designed with a dust collection device to effectively collect floating dust during the cleaning process. This cleaning tool needs to have the characteristics of continuous cleaning and easy operation. Attached Figure Description

[0013] Figure 1 This is a front view of Embodiment 1 of the present utility model;

[0014] Figure 2 This is a side view of Embodiment 1 of the present utility model;

[0015] Figure 3 This is a schematic diagram of the reset spring connection in Embodiment 2 of this utility model;

[0016] In the figure, 1. Busbar dovetail groove; 2. Sliding assembly; 3. Cleaning assembly; 4. Insulator; 5. First DC motor; 6. Sealing frame; 7. Dustproof sealing brush; 8. Dust extraction fan; 9. Positioning part; 10. Sliding wheel; 11. Positioning wheel; 12. Connecting rod; 13. Bolt; 14. Return spring. Detailed Implementation

[0017] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0018] It should be noted that the directional concepts of "left", "right", "up", "down", "front", "back", "inner", and "outer" in the following scheme are all relative directions, and will not be listed one by one here.

[0019] A rigid contact wire insulator cleaning device, reference Figure 1and Figure 2 It includes a sliding component 2 and a cleaning component 3 located on the upper side of the sliding component 2.

[0020] The sliding assembly 2 includes two positioning parts 9 positioned opposite each other. Two positioning wheels 11 and two sliding wheels 10 are rotatably connected between the two positioning parts 9. The left and right positions of the two positioning wheels 11 and the two sliding wheels 10 are matched. The vertical positions of the two positioning wheels 11 and the two sliding wheels 10 are matched one-to-one. A connecting rod 12 is provided between the two sliding wheels 10, connecting to both ends. A first DC motor 5 for driving the connecting rod 12 to rotate is provided on the lower side of the left positioning part 9. A vacuum fan 8 is provided on the right positioning part 9.

[0021] The cleaning assembly 3 includes two sealing frames 6 positioned opposite each other. The two sealing frames 6 are respectively located on the upper sides of the two positioning parts 9. A dustproof sealing brush 7 is provided on an adjacent side of the two sealing frames 6. The dustproof sealing brush 7 is made of 0.1mm nylon filament material, which can more thoroughly remove dirt and dust from the surface of the insulator 4, cleaning the entire insulator. A second DC motor for driving the dustproof sealing brush and a mobile battery module for supplying power to the first DC motor 5, the second DC motor, and the vacuum fan 8 are located inside the right sealing frame 6. The mobile battery module uses a 24V lithium battery for power, is lightweight, has a long battery life, and provides sufficient power.

[0022] This embodiment is installed on the insulator 4, with the positioning wheel 11 abutting against the inner bottom wall of the busbar dovetail groove 1 in the insulator 4, and the sliding wheel 10 abutting against the outer bottom wall of the busbar dovetail groove 1. When the first DC motor 5 is started, it drives the sliding wheel 10 to rotate, causing this embodiment to move along the extension of the busbar dovetail groove 1. The second DC motor and the vacuum fan 8 are started, thereby cleaning the insulator 4.

[0023] As a further improvement to this utility model, based on the above-mentioned cases, further extensions can be made to provide a variety of novel embodiments.

[0024] As a second embodiment of this utility model, based on embodiment 1, and referring to... Figure 3 The sealing frame 6 and the positioning part 9 are connected by bolts 13. The sealing frame 6 is slidably sleeved on the bolts 13. A return spring 14 is sleeved on the bolts 13. The two ends of the return spring 14 are connected to the sealing frame 6 and the positioning part 9 respectively, which can automatically adjust the height difference within a certain range to meet the positioning point of different height differences.

[0025] The above description is merely a preferred embodiment of this utility model. It should be understood that this utility model is not limited to the form disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the concept described herein through the above description or the technology or knowledge in related fields. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of this utility model should be protected within the scope of the appended claims.

Claims

1. A rigid contact wire insulator cleaning device, characterized in that, The device includes a sliding assembly that is slidably installed in the dovetail groove of the busbar. A cleaning assembly is provided on one side of the sliding assembly, and a first DC motor for driving the cleaning assembly to move is provided on the other side. The cleaning assembly includes two sealing frames located at both ends of the cleaning assembly, and a dustproof sealing brush is provided between the two sealing frames.

2. The rigid contact wire insulator cleaning device according to claim 1, characterized in that: It also includes vacuum fans for vacuuming.

3. The rigid contact wire insulator cleaning device according to claim 1, characterized in that: The sealing frame is equipped with a second DC motor for driving the dustproof sealing brush and a mobile battery module for supplying power to the first DC motor and the second DC motor.

4. The rigid contact wire insulator cleaning device according to claim 1, characterized in that: The sliding assembly includes two positioning parts arranged opposite each other. Two sliding wheels and two positioning wheels are rotatably arranged between the two positioning parts. The positions of the two sliding wheels and the two positioning wheels are respectively opposite to each other. A connecting rod with both ends connected to the two sliding wheels is arranged between the two sliding wheels. The first DC motor is used to drive the connecting rod to rotate.

5. A rigid contact wire insulator cleaning device according to claim 1, characterized in that: The cleaning assembly and the sealing frame are connected by bolts, and a return spring is fitted on the bolt. The two ends of the return spring are connected to the sealing frame and the sliding assembly, respectively.

6. A rigid contact wire insulator cleaning device according to claim 1, characterized in that: The dustproof sealing brush is made of 0.1mm nylon filament material.