Sludge impurity removal control structure

By designing a sludge removal control structure, and utilizing components such as guide rails and hydraulic cylinders, the automatic clamping and movement of sludge impurities is achieved, thus solving the safety hazard of operators being exposed to toxic gases, improving production efficiency, and reducing costs.

CN223963387UActive Publication Date: 2026-03-03SICHUAN JINSHICHENG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520199865.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-08
Publication Date
2026-03-03
Estimated Expiration
2035-02-08

AI Technical Summary

Technical Problem

During the sludge removal process, operators are in direct contact with toxic and harmful gases, posing safety hazards. A safe control mechanism is needed to replace manual handling of impurities after sludge filtration.

Method used

A sludge removal control structure was designed, including a control mounting plate, a movable finger cylinder, and a drive structure. Through components such as guide rails and hydraulic cylinders, the structure enables automatic clamping and movement of solid impurities in the sludge remover.

Benefits of technology

It enables the safe movement of sludge and impurities without manual operation, ensuring the safety of workers, improving production efficiency, and reducing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sludge impurity removal control structure, which relates to the field of sludge impurity removal and comprises a control mounting movable plate, the top end of the control mounting movable plate is movably arranged through a guide rail, and the control mounting movable plate moves through the guide rail; the bottom end of the control mounting movable plate is connected with a connecting fixed plate, the bottom end of the connecting fixed plate is movably connected with a movable finger air cylinder, and the movable finger air cylinder is connected with a gripper for clamping and fixing sludge impurity removal. The movable finger air cylinder is connected with the connecting and fixing plate through a movable structure, and a driving structure used for driving the movable finger air cylinder to move is installed and connected to the movable structure. The control structure is simple in structure and convenient to operate and control, and most importantly, the safety of workers can be guaranteed, the production and machining efficiency can be improved, and the cost can be further saved.
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Description

Technical Field

[0001] This utility model relates to the field of sludge removal, specifically a sludge removal control structure. Background Technology

[0002] A sludge separator (also known as a sludge dewatering machine or solid-liquid separation device) is a mechanical device used to treat sewage and sludge. Its main function is to remove solid impurities from water, ultimately achieving solid-liquid separation to facilitate subsequent sludge treatment or disposal. This equipment is widely used in sewage treatment plants, industrial wastewater treatment, and municipal solid waste treatment.

[0003] Main functions and working principle:

[0004] Solid-liquid separation: separating solid particles and water from a liquid using physical or chemical means, usually employing methods such as gravity, centrifugation, or pressure filtration;

[0005] Volume reduction: Removing water can greatly reduce the volume of sludge, making it easier to compress, transport, and process.

[0006] Increasing sludge concentration: Dewatering can increase the solids concentration of sludge, creating conditions for subsequent incineration, landfill, or agricultural disposal.

[0007] Common types: belt sludge dewatering machine, centrifugal sludge dewatering machine, spiral sludge dewatering machine, etc.

[0008] During the sludge removal process, some impurities need to be removed and filtered out. However, the sludge undergoing removal may produce toxic or harmful gases. If workers directly handle these filtered impurities, these gases can cause harm to their health. Therefore, to protect the safety of operators, there is an urgent need for a control mechanism to move and transport these filtered impurities from the sludge, replacing manual labor. Utility Model Content

[0009] The objective of this utility model is achieved through the following technical solution:

[0010] A sludge removal control structure includes a control mounting movable plate, the top of which is movably mounted via a guide rail, and the movement of the mounting movable plate is controlled by the guide rail;

[0011] A connecting fixing plate is installed and connected to the bottom end of the control installation movable plate, and a movable finger cylinder is movably installed and connected to the bottom end of the connecting fixing plate. A gripper for clamping and fixing sludge is installed and connected to the movable finger cylinder.

[0012] The movable finger cylinder is connected to the connecting fixing plate through a movable structure, and a drive structure for driving the movable finger cylinder is installed on the movable structure.

[0013] Preferably, the movable structure includes a movable connecting block;

[0014] The top end of the movable connecting block is connected to the bottom end of the control mounting movable plate by bolts;

[0015] The movable connecting block has a through-hole movable groove, in which a movable sliding block is installed and connected. The movable sliding block is movably connected to the housing of the movable finger cylinder. The movable sliding block moves, thereby driving the movable finger cylinder to move.

[0016] Preferably, the movable sliding block is provided with an electric rotating platform at one end near the movable finger cylinder, and the movable sliding block and the movable finger cylinder are rotatably connected through the electric rotating platform.

[0017] Preferably, the movable sliding block is connected to a sliding connecting rod at one end of the movable sliding groove, and a limiting sliding groove is formed through the side wall of the movable connecting block. Both ends of the sliding connecting rod pass through the limiting sliding groove and are used to connect with the driving structure.

[0018] The sliding connecting rod is slidably adapted to the limiting slide groove.

[0019] Preferably, the drive structure includes a hydraulic cylinder;

[0020] The output end rod of the hydraulic cylinder is used to connect with the sliding connecting rod, and the cylinder body of the hydraulic cylinder is connected and fixed to the connecting fixing plate.

[0021] Preferably, a drive connecting seat is provided at the end of the output rod of the hydraulic cylinder near the movable connecting block;

[0022] The drive connector has a movable groove at one end near the movable connector block, and the movable connector block can move along the movable groove.

[0023] The two ends of the sliding connecting rod are respectively connected to the side wall of the movable groove.

[0024] The beneficial effects of this utility model are as follows: The purpose of this utility model is to provide a sludge removal control structure. This control mechanism is used to replace manual handling of solid impurities in the sludge remover, thereby ensuring the personal safety of the workers. This control structure is not only simple in structure and convenient to operate, but most importantly, it ensures the safety of the workers, improves production efficiency, and further saves costs. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the connection structure of a sludge removal and impurity control structure according to the present invention;

[0026] Figure 2 This is an exploded view of the connecting structure of a sludge removal control structure according to the present invention.

[0027] Figure 3 This is a schematic diagram of the movable structure connection structure of a sludge removal control structure according to the present invention;

[0028] Figure 4 This is an exploded view of the movable connection structure of a sludge removal control structure according to the present invention.

[0029] In the diagram, 1-control mounting plate, 2-connecting fixed plate, 3-movable finger cylinder, 4-movable connecting block, 5-hydraulic cylinder, 31-gripper, 41-movable sliding block, 51-drive connecting seat. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0031] Example 1

[0032] like Figures 1 to 4 As shown, a sludge removal control structure is disclosed. This control mechanism is used to replace manual labor in moving and handling solid impurities in a sludge remover, thereby ensuring the personal safety of workers. The control structure includes a control mounting plate 1, the top of which is movably mounted via a guide rail. The guide rail controls the movement of the mounting plate 1. The control structure is movably mounted in a suitable position via the guide rail (electrically controlled guide rail), and then the control structure is moved to a designated position by controlling the guide rail to clamp and move the impurities (or containers / boxes used to hold impurities) after sludge filtration and removal.

[0033] Meanwhile, a connecting fixing plate 2 is installed and connected to the bottom end of the control installation movable plate 1. A movable finger cylinder 3 is movably installed and connected to the bottom end of the connecting fixing plate 2. A gripper 31 for clamping and fixing sludge is installed and connected to the movable finger cylinder 3. The movable finger cylinder 3 is connected to the connecting fixing plate 2 through a movable structure, and a drive structure for driving the movable finger cylinder 3 to move is installed and connected to the movable structure.

[0034] In this embodiment, the control structure is moved to a designated position via a guide rail. Then, the drive structure and the movable structure are controlled to move the movable finger cylinder 3 to a suitable position. The movable finger cylinder 3 then drives the gripper 31 on it to clamp and stabilize the impurities (or containers or boxes used to hold the impurities) after sludge filtration and impurity removal. The drive structure and the movable structure are then controlled to lift and move the impurities clamped and stabilized by the gripper 31 on the movable finger cylinder 3 to a suitable height. Finally, the control structure is moved to a designated position via the guide rail to invert these impurities after sludge filtration and impurity removal.

[0035] Example 2

[0036] Based on Embodiment 1, the movable structure includes a movable connecting block 4; the top end of the movable connecting block 4 is connected to the bottom end of the control mounting movable plate 2 by bolts; the movable connecting block 4 has a through movable groove, and a movable sliding block 41 is installed and connected in the movable groove. The movable sliding block 41 is movably connected to the housing of the movable finger cylinder 3. The movable sliding block 41 moves, thereby driving the movable finger cylinder 3 to move.

[0037] Meanwhile, an electric rotating platform is provided at one end of the movable sliding block 41 near the movable finger cylinder 3, and the movable sliding block 41 and the movable finger cylinder 3 are rotatably connected through the electric rotating platform. A sliding connecting rod is connected to one end of the movable sliding groove of the movable sliding block 41. A limiting groove is formed through the side wall of the movable connecting block 4, and both ends of the sliding connecting rod pass through the limiting groove and are used to connect with the drive structure; the sliding connecting rod is slidably adapted to the limiting groove.

[0038] In this embodiment, the driving structure drives the movable sliding block 41 to move along the movable groove through the movable connecting block 4, thereby moving the movable finger cylinder 3, which is connected to the other end of the movable sliding block 41 via an electric rotating platform, to a suitable position above the impurities after sludge filtration and impurity removal. Then, by controlling the rotation of the electric rotating platform, the movable finger cylinder 3 is rotated at a suitable angle, and the movable finger cylinder 3 is then controlled to drive the gripper 31 to clamp and stabilize these impurities for movement.

[0039] Example 3

[0040] The drive structure of this setup includes a hydraulic cylinder 5; the output rod of the hydraulic cylinder 5 is used to connect with a sliding connecting rod, and the cylinder body of the hydraulic cylinder 5 is connected and fixed to the connecting fixing plate 2. A drive connecting seat 51 is provided at the end of the output rod of the hydraulic cylinder 5 near the movable connecting block 4; a movable groove is opened at the end of the drive connecting seat 51 near the movable connecting block 4, and the movable connecting block 4 can move movably along the movable groove; both ends of the sliding connecting rod are respectively connected to the side wall of the movable groove opened in the movable connecting block 4.

[0041] In this embodiment, by controlling the extension and retraction of the hydraulic cylinder 5, the hydraulic cylinder 5 drives the drive connecting seat 51 to move, and the drive connecting seat 51 drives the movable sliding block 41 to move along the movable sliding groove through the movable connecting block 4, ultimately moving the movable finger cylinder 3 to a suitable position, so as to facilitate the clamping of impurities after sludge filtration and impurity removal.

[0042] In this regard, through the above implementation and operation, the control structure is not only simple in structure and convenient in operation and control, but more importantly, it can ensure the safety of workers, improve production and processing efficiency, and further save costs.

Claims

1. A sludge impurity removal and control structure, characterized in that, Includes a control mounting plate, the top of which is movably mounted via a guide rail, and the movement of the mounting plate is controlled by the guide rail; A connecting fixing plate is installed and connected to the bottom end of the control installation movable plate, and a movable finger cylinder is movably installed and connected to the bottom end of the connecting fixing plate. A gripper for clamping and fixing sludge is installed and connected to the movable finger cylinder. The movable finger cylinder is connected to the connecting fixing plate through a movable structure, and a drive structure for driving the movable finger cylinder is installed on the movable structure.

2. The sludge impurity removal and control structure according to claim 1, characterized in that, The active structure includes an active connecting block; The top end of the movable connecting block is connected to the bottom end of the control mounting movable plate by bolts; The movable connecting block has a through-hole movable groove, in which a movable sliding block is installed and connected. The movable sliding block is movably connected to the housing of the movable finger cylinder. The movable sliding block moves, thereby driving the movable finger cylinder to move.

3. The sludge impurity removal and control structure according to claim 2, characterized in that, An electric rotating platform is provided at one end of the movable sliding block near the movable finger cylinder, and the movable sliding block and the movable finger cylinder are rotatably connected through the electric rotating platform.

4. The sludge impurity removal and control structure according to claim 3, characterized in that, The movable sliding block is placed at one end of the movable sliding groove and connected to a sliding connecting rod. A limiting sliding groove is formed through the side wall of the movable connecting block. Both ends of the sliding connecting rod pass through the limiting sliding groove and are used to connect with the driving structure. The sliding connecting rod is slidably adapted to the limiting slide groove.

5. The sludge impurity removal and control structure according to claim 4, characterized in that, The drive structure includes a hydraulic cylinder; The output end rod of the hydraulic cylinder is used to connect with the sliding connecting rod, and the cylinder body of the hydraulic cylinder is connected and fixed to the connecting fixing plate.

6. The sludge impurity removal and control structure according to claim 5, characterized in that, A drive connection seat is provided at the end of the output rod of the hydraulic cylinder near the movable connecting block; The drive connector has a movable groove at one end near the movable connector block, and the movable connector block can move along the movable groove. The two ends of the sliding connecting rod are respectively connected to the side wall of the movable groove.