Furnace door cleaning test door hook device
By designing a door hook device for furnace door cleaning tests, the movement of the furnace door is simulated to conduct cleaning tests, which solves the problem that the cleaning effect cannot be verified in advance in the existing technology and improves the prediction and optimization effect of the cleaning device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-03-03
AI Technical Summary
The existing mechanical furnace door cleaning device can only be debugged and verified after the coke oven is put into production, which is inconvenient to use and makes it impossible to conduct effective cleaning effect tests before the coke oven is put into production.
A furnace door cleaning test hook device was designed, including a base, a fixed column, a horizontal moving frame, a ring beam and a door hook structure. The device simulates the movement of the furnace door by horizontal movement, pitching and deflection, and conducts cleaning tests to observe and improve the cleaning effect.
This enabled effective testing of the cleaning device before the coke oven was put into operation, improved the prediction and optimization of the cleaning effect, and reduced inconvenience in actual use.
Smart Images
Figure CN223963458U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a furnace door cleaning test door hook device, belonging to the technical field of vertical coke ovens. Background Technology
[0002] In vertical coke oven production, tar and coke can adhere to the oven doors, affecting the seal during closing and thus hindering the coking process. Initially, operators had to manually remove the tar and coke from the doors. Later, mechanical door cleaning devices were developed to remove these substances. However, in actual production, the effectiveness of these cleaning devices in removing tar and coke from the oven doors can only be tested and verified after the coke oven is put into operation, making them very inconvenient to use. Utility Model Content
[0003] To address the technical problems existing in the prior art, this utility model provides a furnace door cleaning test door hook device for installing test furnace doors for testing.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is a furnace door cleaning test door hook device, including a base and a fixed column installed on the base. A transverse frame is slidably installed on the base. The transverse frame is located on one side of the fixed column. A ring beam is installed on the top of the transverse frame. The ring beam is fitted onto the fixed column. A door hook structure is installed on the transverse frame. The door hook structure is used to install the test furnace door.
[0005] Preferably, a semi-circular track is installed on the base, a semi-circular grooved roller is installed at the bottom of the transverse frame, the semi-circular grooved roller is installed on the semi-circular track, and a transverse hydraulic cylinder is also installed on one side of the semi-circular track, the piston rod of the transverse hydraulic cylinder is connected to the transverse frame.
[0006] Preferably, the inner diameter of the annular beam is larger than the outer diameter of the fixed column, and a support roller is installed between one side of the fixed column and the annular beam, while an adjustment pad is installed between the other side of the fixed column and the annular beam.
[0007] Preferably, a wedge-tightening cylinder is also installed on the fixed column, a wedge-tightening block is installed on the piston of the wedge-tightening cylinder, the wedge-tightening block is located inside the annular beam, and a wedge-tightening seat is installed on the outer wall of the fixed column inside the annular beam, and the wedge-tightening block is installed on the wedge-tightening seat.
[0008] Preferably, the door hook structure includes an offset frame, an offset cylinder, and a door hook. The transverse frame is a frame structure, and fixed plates are installed on both sides of the transverse frame. The offset frame is installed inside the transverse frame, and its middle part is mounted on the fixed plate via a rotating shaft. Door hooks are installed on the upper and lower parts of the offset frame, and an offset cylinder is also installed on the side of the transverse frame. The piston rod of the offset cylinder is connected to the offset frame.
[0009] Compared with the prior art, the present invention has the following technical effects: The present invention uses a horizontal moving frame and a deflecting frame installed on a fixed column to simulate the horizontal moving, deflecting, and tilting movements of the furnace door in actual production. It is used in conjunction with a furnace door cleaning device to conduct experiments, observe the effect of removing tar and coke adhering to the furnace door, and improve the furnace door cleaning device based on the test results. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the structure of this utility model.
[0011] Figure 2 for Figure 1 The right view.
[0012] Figure 3 for Figure 1 AA section view in the image.
[0013] Figure 4 This is a schematic diagram of the structure of the present invention after the test furnace door is installed. Detailed Implementation
[0014] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0015] like Figures 1 to 4 As shown, a furnace door cleaning test door hook device includes a base 1 and a fixed column 2 installed on the base 1. A transverse frame 3 is slidably installed on the base 1. The transverse frame 3 is located on one side of the fixed column 2. A ring beam 4 is installed on the top of the transverse frame 3. The ring beam 4 is fitted onto the fixed column 2. A door hook structure is installed on the transverse frame 3. The door hook structure is used to install the test furnace door.
[0016] This utility model uses a base 1 and a fixed column 2 to form a fixed seat. A sliding transverse frame 3 is installed on the base 1. A door hook structure is installed on the transverse frame 3, which allows the installation of the test furnace door, facilitating cleaning tests of the furnace door. The door hook structure includes an offset frame 13, an offset cylinder 14, and a door hook 15. The transverse frame 3 is a frame structure, and fixed plates 16 are installed on both sides of the transverse frame 3. The offset frame 13 is installed inside the transverse frame 3, and its middle part is mounted on the fixed plate 16 via a rotating shaft 17. Door hooks 15 are installed on the upper and lower parts of the offset frame 13, respectively. An offset cylinder 14 is also installed on the side of the transverse frame 3, and the piston rod of the offset cylinder 14 is connected to the offset frame 3. The offset frame 13 is mounted on the transverse frame 3 via the rotating shaft 17, and the offset cylinder 14 can control the deflection of the offset frame 13.
[0017] The base 1 is equipped with a semi-circular track 5, and the bottom of the transverse frame 3 is equipped with a semi-circular grooved roller 6. The semi-circular grooved roller 6 is mounted on the semi-circular track 5, and a transverse movement cylinder 7 is also installed on one side of the semi-circular track 5. The piston rod of the transverse movement cylinder 7 is connected to the transverse frame 3. Through the cooperation of the semi-circular track 5 and the semi-circular grooved roller 6, it is possible to ensure that the semi-circular grooved roller 6 can deflect left and right relative to the semi-circular track 5. The inner diameter of the annular beam 4 is directly larger than the outer diameter of the fixed column 2, and a support roller 8 is installed between one side of the fixed column 2 and the annular beam 4, while an adjusting pad 9 is installed between the other side of the fixed column 2 and the annular beam 4. There is sufficient clearance between the annular beam 4 and the fixed column 2, which ensures that the transverse frame 3 has sufficient space, and the support roller 8 and adjusting pad 9 can position the transverse frame 3 after adjustment.
[0018] In addition, a wedge-tightening cylinder 10 is installed on the fixed column 2. A wedge-tightening block 11 is installed on the piston of the wedge-tightening cylinder 10. The wedge-tightening block 11 is located inside the annular beam 4, and a wedge-tightening seat 12 is installed on the outer wall of the fixed column 2 inside the annular beam 4. The wedge-tightening block 11 is installed on the wedge-tightening seat 12. The wedge-tightening cylinder 10 can control the wedge-tightening block 11 to snap into the wedge-tightening seat 12, thereby fixing the annular beam 4.
[0019] In practical use, after installing the test furnace door on the door hook structure of the horizontal movement frame 3, the wedge block 11 is first loosened by the wedge cylinder 10. Then, the horizontal movement frame 3 is pushed by the horizontal movement cylinder 7 to move slightly laterally. During this process, the mechanical furnace door cleaning device cleans the test furnace door, completing the horizontal movement test. Then, the horizontal movement cylinder 7 is reset. By adjusting the thickness of the adjusting shim 9, the test furnace door can achieve different pitch angles. During this process, the mechanical furnace door cleaning device cleans the test furnace door, completing the pitch test. Then, the adjusting shim 9 is fixed. The deflection frame 3 is deflected by the offset cylinder 14. During this process, the mechanical furnace door cleaning device cleans the test furnace door, completing the deflection test. Through continuous testing, the mechanical furnace door cleaning device is tested, which facilitates product improvement. After the test is completed, the wedge block 11 is tightened by the wedge cylinder 10 to complete the locking and fixing.
[0020] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model shall be included within the scope of the present utility model.
Claims
1. A furnace door sweeping test door hook apparatus comprising a base and a fixed upright mounted on the base, characterised in that: The horizontal moving frame is installed on the base and is located at one side of the fixed column, the top of the horizontal moving frame is installed with an annular beam, the annular beam is sleeved on the fixed column, and a door hook structure is installed on the horizontal moving frame and used for installing a test furnace door.
2. A door hook assembly for a door sweep test door according to claim 1, characterized in that: A semicircular track is installed on the base, the bottom of the horizontal moving frame is installed with a semicircular groove type roller, the semicircular groove type roller is installed on the semicircular track, one side of the semicircular track is also installed with a horizontal moving oil cylinder, and the piston rod of the horizontal moving oil cylinder is connected to the horizontal moving frame.
3. A door hook assembly for a door sweep test door as defined in claim 2, wherein: The inner ring of the annular beam is directly larger than the outer diameter of the fixed column, supporting rollers are installed between one side of the fixed column and the annular beam and between the other side of the fixed column and the annular beam, and adjusting pads are installed between the other side of the fixed column and the annular beam.
4. A door hook assembly for a door sweep test door according to claim 3, wherein: A wedge oil cylinder is also installed on the fixed column, a wedge block is installed on the piston of the wedge oil cylinder, the wedge block is located in the annular beam, an outer wall of the fixed column in the annular beam is installed with a wedge seat, and the wedge block is installed on the wedge seat.
5. A door hook assembly for use in a door sweep test according to any one of claims 1 to 4, characterised in that: The door hook structure comprises a deviation frame, a deviation oil cylinder and a door hook, the horizontal moving frame is a frame structure, two sides of the horizontal moving frame are respectively installed with fixed plates, the deviation frame is installed in the horizontal moving frame and is installed on the fixed plates through pivots at the middle portion, the upper portion and the lower portion of the deviation frame are respectively installed with door hooks, and the side portion of the horizontal moving frame is also installed with a deviation oil cylinder, and the piston rod of the deviation oil cylinder is connected to the deviation frame.