Heating and humidifying device combining ultra-low environment temperature heat pump with wet film humidifier
By using a heating and humidification device that combines an ultra-low ambient temperature heat pump with a wet film humidifier, the high energy consumption problem of the air conditioning system in the cigarette factory's tobacco storage room and leaf storage room has been solved, achieving energy saving, consumption reduction, and automated management, thereby reducing production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2026-03-03
AI Technical Summary
The existing air conditioning systems in cigarette factories' tobacco storage rooms and leaf storage rooms use steam heating and humidification, which consumes a lot of energy and leads to high production costs.
The system employs an ultra-low ambient temperature heat pump combined with a wet film humidifier. The ultra-low ambient temperature heat pump produces 50-55℃ hot water outdoors, which is then blown into the room through the wet film humidifier, replacing steam heating and humidification. Combined with an automated drainage system, this improves energy efficiency and reduces manual labor intensity.
It achieves energy savings in equipment, reduces production costs, improves energy utilization, has a high degree of automation, reduces waste of manpower and material resources, and solves the problem of energy mismatch in cold regions.
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Figure CN223965533U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of heating and humidification equipment, and in particular relates to a heating and humidification device that combines an ultra-low ambient temperature heat pump with a wet film humidifier. Background Technology
[0002] In cold regions, the air conditioning systems in cigarette factories' tobacco storage rooms and leaf storage rooms mostly rely on steam from the power center for heating and humidification, which results in significant energy consumption.
[0003] For example, Chinese utility model patent application number 202321203819.9 discloses a steam thermal system for cigarette factories, which relates to the field of thermal power engineering technology. The system includes a boiler (1), a heat accumulator and a boiler steam distribution system. The steam generated by the boiler (1) is converted into saturated steam by the steam heat accumulator (7) and enters the cigarette making steam distribution cylinder (9). The steam is supplied to the vacuum rehumidification steam line (10), the main cigarette making process steam line (11), the cigarette making air conditioning room steam line (12) and the cigarette packaging air conditioning room steam line (13) through the four output ports of the cigarette making steam distribution cylinder (9).
[0004] The aforementioned system equipment consumes a large amount of energy, which also increases production costs. Utility Model Content
[0005] The purpose of this invention is to address the aforementioned technical problems by providing a heating and humidification device that combines an ultra-low ambient temperature heat pump with a wet film humidifier, thereby achieving the effect of saving equipment energy consumption and reducing production costs.
[0006] In view of this, the present invention provides a heating and humidification device combining an ultra-low ambient temperature heat pump and a wet film humidifier, comprising:
[0007] Ultra-low ambient temperature heat pump, placed outdoors, used to produce hot water, has inlet and outlet pipes;
[0008] A wet film humidifier, placed indoors for humidifying the environment, includes a housing and a first water inlet, a first wet curtain, and a first blower disposed within the housing;
[0009] The water outlet pipe passes through the outer shell and is connected to the first water inlet. A valve is provided on the water outlet pipe. The first water inlet is located above the first wet curtain and is used to spray hot water onto the wet curtain. The first blower is aligned with the first wet curtain. The outer shell is provided with a first air outlet for the first blower. The first blower is used to blow out the hot and humid air generated by the first wet curtain through the first air outlet.
[0010] In this technical solution, an ultra-low ambient temperature heat pump is used to produce hot water at 50-55℃ under cold outdoor conditions, which is then transported to a wet film humidifier and blown into the room (fiber storage room, leaf storage room) to replace the steam heating and humidification in the existing technology. The independent low-temperature heat source saves equipment energy consumption, reduces the waste of manpower and material resources, and reduces production costs.
[0011] Furthermore, the housing includes a controller, a first water collection tray, a first drain pipe, and a first liquid sensor;
[0012] The controller includes a power supply and a PLC connected by wires. The first water collection tray is located below the first wet curtain to collect hot water falling from the wet curtain. The first drain pipe is located on the lower side of the first water collection tray and is equipped with a first water pump connected to the PLC by a first wire. The first liquid sensor is located in the middle of the inner wall of the first water collection tray and is connected to the PLC by a second wire. When the water level in the first water collection tray reaches the position of the first liquid sensor, the PLC controls the first water pump to drain water according to a preset program.
[0013] Furthermore, the housing is provided with a central upright plate, the first wet curtain, the first blower, the first water collection tray, the first drain pipe and the first water pump are located on one side of the central upright plate, and the controller is detachably located on one side of the upright plate by bolts;
[0014] On the other side of the central upright plate, there is a second wet curtain and a second blower. Above the second wet curtain, there is a second water inlet. The second water inlet is connected to the first drain pipe through a connecting pipe. The second blower is aligned with the second wet curtain. The outer shell is provided with a second air outlet for the second blower. The second blower is used to blow out the hot and humid air generated by the second wet curtain through the second air outlet.
[0015] Furthermore, a second water collection tray is provided below the second wet curtain. The second water collection tray is used to collect the hot water falling from the second wet curtain, and a second drain pipe is provided on the lower part of the other side of the second water collection tray, which extends out of the outer casing. A second water pump is provided on the second drain pipe.
[0016] The second water collection pan is equipped with a second liquid sensor on the upper part of its inner wall. The second liquid level sensor is connected to the PLC via a third wire, and the second water pump is connected to the PLC via a fourth wire. When the water level in the second water collection pan reaches the position of the second liquid sensor, the PLC controls the second water pump to drain water according to a pre-set program.
[0017] Furthermore, a water distributor is provided between the first water inlet and the first wet curtain, and between the second water inlet and the second wet curtain, to evenly spray the hot water from the first water inlet and the second water inlet onto the corresponding first wet curtain and second wet curtain.
[0018] The bottom of the water distributor is equipped with several nozzles facing the corresponding first wet curtain and second wet curtain.
[0019] Furthermore, protective mesh covers are provided at both the first and second air outlets, and the outer casing has a small door for aligning with the controller.
[0020] The beneficial effects of this utility model are:
[0021] 1. By using an ultra-low ambient temperature heat pump to produce hot water at 50-55℃ in cold outdoor conditions, the water is then transported to a wet film humidifier and blown into the room (silk storage room, leaf storage room) to produce hot and humid air. This replaces the existing steam heating and humidification technology. By using an independent low-temperature heat source, energy consumption of equipment is saved, and waste of manpower and material resources is reduced. At the same time, production costs are reduced. Using an ultra-low ambient temperature heat pump to provide hot water in cold regions reduces steam energy consumption and eliminates the need for a power center in the cigarette factory. This fully utilizes the heat source and solves the energy mismatch problem of overcapacity in non-production periods.
[0022] 2. The first water collection tray can catch the hot water falling from the first wet curtain, preventing the hot water from falling into the outer casing and affecting the normal use of the wet film humidifier. When the water level in the first water collection tray reaches the position of the first liquid sensor, the PLC controls the first water pump to drain the water through the first drain pipe according to the preset program, preventing hot water from overflowing the first water collection tray. The automation level is high, reducing the intensity of manual labor. The water discharged through the first drain pipe can be used for other purposes (such as toilet water, watering plants, etc.).
[0023] 3. The first drain pipe can deliver water with residual heat to the second water inlet and the second wet curtain through the connecting pipe. The second blower is used to blow the hot and humid air generated by the second wet curtain out through the second air outlet, so as to make full use of the hot water produced by the ultra-low ambient temperature heat pump, resulting in higher energy utilization and further reducing production costs.
[0024] 4. The second water collection tray can catch the hot water falling from the second wet curtain, preventing the hot water from falling into the outer casing and affecting the normal operation of the wet film humidifier. When the water level in the second water collection tray reaches the position of the second liquid sensor, the PLC controls the second water pump to drain the water through the second drain pipe according to the preset program, preventing hot water from overflowing the second water collection tray. It has a high degree of automation and reduces the intensity of manual labor. The water discharged through the second drain pipe can be used for other purposes (such as toilet water, watering plants, etc.).
[0025] 5. The arrangement of multiple nozzles allows the water distributor to evenly spray hot water onto the corresponding first and second wet curtains, resulting in higher humidification efficiency.
[0026] 6. The protective mesh cover can isolate the first and second blowers, providing higher safety, and the small door facilitates the installation of the controller. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the structure of this utility model;
[0028] Figure 2 This is a front structural diagram of the wet film humidifier in this utility model (the dotted lines in the diagram represent the internal structure).
[0029] The markings in the diagram are as follows:
[0030] 1. Ultra-low ambient temperature heat pump; 2. Water inlet pipe; 3. Water outlet pipe; 4. Wet film humidifier; 5. Outer shell; 6. First water inlet interface; 7. First wet curtain; 8. First blower; 9. Valve; 10. First air outlet; 11. Controller; 12. First water collection tray; 13. First drain pipe; 15. First liquid sensor; 16. First wire; 17. Second wire; 18. Central upright plate; 19. Second wet curtain; 20. Second blower; 21. Second water inlet interface; 22. Connecting pipe; 23. Second air outlet; 24. Second water collection tray; 25. Second drain pipe; 26. Second water pump; 27. Second liquid sensor; 28. Third wire; 29. Fourth wire; 30. Water distributor; 31. Protective mesh cover; 32. Small door; 33. First water pump. Detailed Implementation
[0031] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.
[0032] In the description of this application, it should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings. Example 1
[0033] This embodiment provides a heating and humidification device combining an ultra-low ambient temperature heat pump and a wet film humidifier, comprising:
[0034] Ultra-low ambient temperature heat pump 1, placed outdoors, is used to produce hot water and has an inlet pipe 2 and an outlet pipe 3;
[0035] The wet film humidifier 4 is placed indoors for humidifying the environment, and includes a housing 5 and a first water inlet 6, a first wet curtain 7 and a first blower 8 disposed inside the housing 5;
[0036] The water outlet pipe 3 passes through the outer shell 5 and is connected to the first water inlet. A valve 9 is provided on the water outlet pipe 3. The first water inlet 6 is located above the first wet curtain 7 and is used to spray hot water onto the wet curtain. The first blower 8 is aligned with the first wet curtain 7. The outer shell 5 is provided with a first air outlet 10 for the first blower 8. The first blower 8 is used to blow out the hot and humid air generated by the first wet curtain 7 through the first air outlet 10.
[0037] In this embodiment, an ultra-low ambient temperature heat pump 1 is used to produce hot water at 50-55°C in cold outdoor conditions, which is then transported to a wet film humidifier 4 and blown into the room (silk storage room, leaf storage room) to produce hot and humid air. This replaces the steam heating and humidification in the prior art. It uses an independent low-temperature heat source to save equipment energy consumption, reduce the waste of manpower and material resources, and reduce production costs. Using an ultra-low ambient temperature heat pump 1 to provide hot water in cold regions reduces steam energy consumption and removes the power center of the cigarette factory. This fully utilizes the heat source and solves the energy mismatch problem of a large engine running a small machine during non-production time. Example 2
[0038] This embodiment provides a heating and humidification device that combines an ultra-low ambient temperature heat pump 1 with a wet film humidifier 4. In addition to the technical solutions of the above embodiments, it also has the following technical features.
[0039] The housing 5 contains a controller 11, a first water collection tray 12, a first drain pipe 13, and a first liquid sensor 15;
[0040] The controller 11 includes a power supply and a PLC connected by wires. The first water collection tray 12 is located below the first wet curtain 7 to collect hot water falling from the first wet curtain 7. The first drain pipe 13 is located on the lower side of the first water collection tray 12, and a first water pump 33 is connected to the PLC via a first wire 16 on the first drain pipe 13. The first liquid sensor 15 is located in the middle of the inner wall of the first water collection tray 12, and the first liquid sensor 15 is connected to the PLC via a second wire 17. When the water level in the first water collection tray 12 reaches the position of the first liquid sensor 15, the PLC controls the first water pump 33 to drain water according to a preset program.
[0041] In this embodiment, the first water collection tray 12 can receive the hot water falling from the first wet curtain 7, preventing the hot water falling from the first wet curtain 7 into the outer casing 5 and affecting the normal use of the wet film humidifier 4. When the water level in the first water collection tray 12 reaches the position of the first liquid sensor 15, the PLC controls the first water pump 33 to drain the water through the first drain pipe 13 according to the preset program, preventing hot water from overflowing from the first water collection tray 12. The automation level is high, reducing the intensity of manual labor. The water discharged through the first drain pipe 13 can be used for other purposes (such as toilet water, watering plants, etc.). Example 3
[0042] This embodiment provides a heating and humidification device that combines an ultra-low ambient temperature heat pump 1 with a wet film humidifier 4. In addition to the technical solutions of the above embodiments, it also has the following technical features.
[0043] The outer casing 5 is provided with a central upright plate 18. The first wet curtain 7, the first blower 8, the first water collection tray 12, the first drain pipe 13 and the first water pump 33 are located on one side of the central upright plate 18. The controller 11 is detachably located on one side of the upright plate by bolts.
[0044] On the other side of the central upright plate 18, there is a second wet curtain 19 and a second blower 20. A second water inlet 21 is provided above the second wet curtain 19. The second water inlet 21 is connected to the first drain pipe 13 through a connecting pipe 22. The second blower 20 is aligned with the second wet curtain 19. The outer shell 5 is provided with a second air outlet 23 for the second blower 20. The second blower 20 is used to blow out the hot and humid air generated by the second wet curtain 19 through the second air outlet 23.
[0045] In this embodiment, the first drain pipe 13 can send water with residual heat to the second water inlet 21 and the second wet curtain 19 through the connecting pipe 22. The second blower 20 is used to blow the hot and humid air generated by the second wet curtain 19 out through the second air outlet 23, so as to make full use of the hot water produced by the ultra-low ambient temperature heat pump 1, resulting in higher energy utilization and further reducing production costs. Example 4
[0046] This embodiment provides a heating and humidification device that combines an ultra-low ambient temperature heat pump 1 with a wet film humidifier 4. In addition to the technical solutions of the above embodiments, it also has the following technical features.
[0047] A second water collection tray 24 is provided below the second wet curtain 19. The second water collection tray 24 is used to collect the hot water falling from the second wet curtain 19. A second drain pipe 25 is provided on the lower part of the other side of the second water collection tray 24, which extends out of the outer casing 5. A second water pump 26 is provided on the second drain pipe 25.
[0048] The second liquid level sensor 27 is provided on the upper part of the inner wall of the second water collection pan 24. The second liquid level sensor is connected to the PLC through the third wire 28. The second water pump 26 is connected to the PLC through the fourth wire 29. When the water level in the second water collection pan 24 reaches the position of the second liquid level sensor 27, the PLC controls the second water pump 26 to drain water according to the preset program.
[0049] In this embodiment, the second water collection tray 24 can receive the hot water falling from the second wet curtain 19, preventing the hot water falling from the second wet curtain 19 from falling into the outer casing 5 and affecting the normal use of the wet film humidifier 4. When the water level in the second water collection tray 24 reaches the position of the second liquid sensor 27, the PLC controls the second water pump 26 to drain the water through the second drain pipe 25 according to the preset program, preventing hot water from overflowing from the second water collection tray 24. The automation level is high, reducing the intensity of manual labor. The water discharged through the second drain pipe 25 can be used for other purposes (such as toilet water, watering plants, etc.). Example 5
[0050] This embodiment provides a heating and humidification device that combines an ultra-low ambient temperature heat pump 1 with a wet film humidifier 4. In addition to the technical solutions of the above embodiments, it also has the following technical features.
[0051] A water distributor 30 is provided between the first water inlet 6 and the first wet curtain 7, and between the second water inlet 21 and the second wet curtain 19, to evenly spray the hot water from the first water inlet 6 and the second water inlet 21 onto the corresponding first wet curtain 7 and second wet curtain 19.
[0052] The water distributor 30 has several nozzles at its bottom that face the corresponding first wet curtain 7 and second wet curtain 19.
[0053] In this embodiment, the arrangement of several nozzles enables the water distributor 30 to evenly spray hot water onto the corresponding first wet curtain 7 and second wet curtain 19, resulting in higher humidification efficiency. Example 6
[0054] This embodiment provides a heating and humidification device that combines an ultra-low ambient temperature heat pump 1 with a wet film humidifier 4. In addition to the technical solutions of the above embodiments, it also has the following technical features.
[0055] Protective mesh covers 31 are provided at the first air outlet 10 and the second air outlet 23, and the outer shell 5 is provided with a small door 32 for aligning with the controller 11.
[0056] In this embodiment, the protective mesh cover 31 can isolate the first blower 8 and the second blower 20, thus improving safety, and the small door 32 facilitates the assembly of the controller 11.
[0057] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.
Claims
1. A heating and humidifying device of an ultra-low ambient temperature heat pump combined with a wet membrane humidifier, characterized in that , comprising: ultra-low ambient temperature heat pump (1) is placed in outdoor, for making hot water, with water inlet pipe (2) and water outlet pipe (3); Wet membrane humidifier (4) is placed in indoor, for the humidification of environment, including shell (5) and first water inlet (6) in shell (5), first wet curtain (7) and first air blower (8) are arranged in shell (5); Wherein, the water outlet pipe (3) passes through the shell (5) and is communicated with the first water inlet, and the valve (9) is arranged on the water outlet pipe (3), the first water inlet (6) is located above the first wet curtain (7), for spraying hot water on the wet curtain, the first air blower (8) is aligned with the first wet curtain (7), the shell (5) is provided with the first air outlet (10) opposite to the first air blower (8), and the first air blower (8) is used for blowing the hot and humid air generated by the first wet curtain (7) out through the first air outlet (10).
2. The heating and humidifying device of claim 1, wherein the super-low ambient temperature heat pump is combined with the wet membrane humidifier. The controller (11), the first water collecting tray (12), the first drain pipe (13) and the first liquid sensor (15) are arranged in the shell (5); Wherein, the controller (11) is provided with power supply and PLC connected by wire, the first water collecting tray (12) is arranged below the first wet curtain (7), for receiving the hot water falling from the first wet curtain (7), the first drain pipe (13) is arranged at the lower part of one side of the first water collecting tray (12), and the first water pump (33) connected with the PLC through the first wire (16) is arranged on the first drain pipe (13), the first liquid sensor (15) is arranged in the middle of the inner wall of the first water collecting tray (12), and the first liquid sensor (15) is connected with the PLC through the second wire (17), when the water level in the first water collecting tray (12) reaches the position of the first liquid sensor (15), the PLC controls the first water pump (33) to drain water according to the pre-set program.
3. The heating and humidifying device of claim 2, wherein the heating and humidifying device is a heating and humidifying device of an ultra-low ambient temperature heat pump combined with a wet film humidifier. The center stand (18) is arranged in the shell (5), the first wet curtain (7), the first air blower (8), the first water collecting tray (12), the first drain pipe (13) and the first water pump (33) are arranged on one side of the center stand (18), and the controller (11) is detachably arranged on one side of the stand through bolts; The other side of the center stand (18) is provided with the second wet curtain (19) and the second air blower (20), the second water inlet (21) is arranged above the second wet curtain (19), the second water inlet (21) is communicated with the first drain pipe (13) through the connecting pipe (22), the second air blower (20) is aligned with the second wet curtain (19), the shell (5) is provided with the second air outlet (23) opposite to the second air blower (20), and the second air blower (20) is used for blowing the hot and humid air generated by the second wet curtain (19) out through the second air outlet (23).
4. The heating and humidifying device of claim 3, wherein the heating and humidifying device is a heating and humidifying device of an ultra-low ambient temperature heat pump combined with a wet film humidifier. The second water collecting tray (24) is arranged below the second wet curtain (19), the second water collecting tray (24) is used for receiving the hot water falling from the second wet curtain (19), and the second drain pipe (25) penetrating out of the shell (5) is arranged at the lower part of the other side of the second water collecting tray (24), and the second water pump (26) is arranged on the second drain pipe (25). The second liquid sensor (27) is arranged on the upper portion of the inner wall of the second water collecting tray (24), and is connected with the PLC through a third lead wire (28); the second water pump (26) is connected with the PLC through a fourth lead wire (29); when the water level in the second water collecting tray (24) reaches the position of the second liquid sensor (27), the PLC controls the second water pump (26) to drain water according to the pre-set program.
5. The heating and humidifying device of claim 4, wherein the heating and humidifying device is a combination of an ultra-low ambient temperature heat pump and a wet membrane humidifier. The water distributor (30) is arranged in communication between the first water inlet (6) and the first wet curtain (7) and between the second water inlet (21) and the second wet curtain (19) respectively, for uniformly sprinkling the hot water from the first water inlet (6) and the second water inlet (21) on the corresponding first wet curtain (7) and second wet curtain (19). The water distributor (30) is provided with a plurality of nozzles at the bottom thereof, which are directed towards the corresponding first wet curtain (7) and second wet curtain (19).
6. The heating and humidifying device of claim 3 or 4 or 5, wherein, The first air outlet (10) and the second air outlet (23) are each provided with a protective mesh cover (31), and the shell (5) is provided with a small door (32) for aligning the controller (11).
Citation Information
Patent Citations
Steam thermodynamic system for cigarette factory
CN219913024U