Draining device for processing germinated rice
By designing a multi-stage draining system and a vibration device, the problems of material loss and classified collection during the draining process of sprouted rice were solved, achieving efficient multi-stage draining and classified collection, thus improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-03-03
AI Technical Summary
Existing dewatering devices, when processing sprouted rice, have large filter pore sizes, which may cause smaller sprouted rice particles to be washed away with the water, resulting in material loss and waste. At the same time, there is a lack of effective means of sorting and collecting them.
A multi-stage dewatering system was designed, comprising a dewatering box, a feed pipe, a filter screen, a guide trough, a baffle, a collection box, and a vibration device. The dewatering box is driven to vibrate by the vibration device, and multiple sets of filter screens are used for multi-stage dewatering. Germinated rice of different sizes is collected into the collection box by the guide trough.
This technology enables multi-stage drainage of sprouted rice, preventing it from being washed away by the water and facilitating the classification and collection of sprouted rice of different sizes, thereby improving production efficiency and product quality.
Smart Images
Figure CN223965757U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of sprouted rice processing, and in particular to a draining device for sprouted rice processing. Background Technology
[0002] Sprouted rice, also known as germinated brown rice or sprouted brown rice, refers to the process of soaking brown rice in warm water under specific conditions to induce it to germinate. This process not only improves the taste of brown rice, making it easier to digest, but also increases its nutritional value.
[0003] Draining is a crucial step in the processing of sprouted rice. Removing excess moisture is beneficial for subsequent storage and processing, and also helps prevent mold or other quality problems caused by excess water. Designing an efficient drainage device is essential for improving production efficiency and product quality.
[0004] However, existing dewatering devices only use one set of filters for dewatering. When the filter hole size is set too large, smaller germinated rice particles may pass through the filter holes and flow away with the water, resulting in material loss and waste. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a dewatering device for processing sprouted rice. This device not only allows for multi-stage dewatering of sprouted rice, preventing it from flowing away with the water, but also facilitates the classification and collection of sprouted rice of different sizes.
[0006] This utility model discloses a draining device for processing sprouted rice, comprising a draining tank, a feed pipe, three sets of support legs, a drain valve, three sets of filter screens, three sets of guide troughs, a baffle, a pull ring, three sets of collection boxes, and a vibration device. The output end of the feed pipe is connected to the top of the draining tank. The three sets of support legs are respectively installed on the left front, left rear, right front, and right rear sides of the bottom of the draining tank. A drain pipe is connected to the left side of the bottom of the draining tank, and a drain valve is installed on the drain pipe. The three sets of filter screens are respectively installed obliquely inside the draining tank. The upper right side of the draining tank... The upper, middle, and lower parts are all connected to the discharge port. Three sets of guide troughs are respectively installed at an angle on the upper, middle, and lower right side of the drain box. The three sets of guide troughs correspond to the three sets of discharge ports of the drain box. An insertion port is provided on the right side of the top of the drain box, which is connected to the three sets of discharge ports of the drain box. A baffle is slidably inserted into the insertion port of the drain box and seals the three sets of discharge ports of the drain box. A pull ring is installed in the middle of the top of the baffle. Three collection boxes are located below the three sets of guide troughs. A vibration device is installed at the bottom of the four sets of support legs.
[0007] Preferably, the vibration device includes a fixed base, a motor, a cam, four sets of base plates, four sets of T-blocks, and four sets of springs. The motor is mounted on the top of the fixed base, the cam is mounted on the output end of the motor, and the cam corresponds to the lower rear end of the drain box. The four sets of T-blocks are respectively mounted on the bottom ends of the four sets of support legs. The top of the four sets of base plates is provided with T-slots, and the four sets of T-blocks slide in the T-slots of the four sets of base plates. The four sets of springs are respectively mounted on the front ends of the T-slots of the four sets of base plates, and the rear ends of the four sets of springs are respectively connected to the front ends of the four sets of T-blocks.
[0008] Preferably, it also includes four sets of guide rods, which are respectively installed at the front end of the four sets of T-blocks. The four sets of guide rods are located inside the four sets of springs, and the front end of the four sets of base plates is provided with sliding holes. The four sets of guide rods slide in the sliding holes of the four sets of base plates.
[0009] Preferably, it also includes two sets of fixing plates, two sets of insert plates, and two sets of handles. The two sets of fixing plates are respectively installed on the front and rear of the upper right side of the drain box. Both sets of fixing plates are provided with sliding holes. The two sets of insert plates slide in the sliding holes of the two sets of fixing plates. The two sets of handles are respectively installed on the right side of the two sets of insert plates. The front and rear sides of the top of the baffle are provided with insertion holes. The two sets of insert plates are respectively engaged with the two sets of insertion holes of the baffle.
[0010] Preferably, it also includes an anti-collision pad, which is installed on the lower rear end of the drain box and corresponds to the position of the cam.
[0011] Preferably, the bottom of the drain box is provided with a left-facing slope.
[0012] Preferably, the drain box and the three sets of filter screens are all made of food-grade stainless steel.
[0013] Preferably, the length of the three sets of guide troughs gradually decreases from top to bottom.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: the sprouted rice is introduced into the draining box through the feed pipe. By turning on the vibration device, the vibration device drives the entire draining box to vibrate. The three sets of filter screens drain the sprouted rice, and the water passes through the three sets of filter screens and is introduced into the bottom of the draining box. Then, the baffle is removed from the draining box through the pull ring. The sprouted rice of different sizes on the three sets of filter screens is guided into the three sets of collection boxes under the guidance of the three sets of guide troughs. By setting up this device, not only can the sprouted rice be drained in multiple stages, avoiding the problem of the sprouted rice flowing away with the water, but it is also convenient to classify and collect sprouted rice of different sizes. Attached Figure Description
[0015] Figure 1 This is a first-view structural schematic diagram of the present invention;
[0016] Figure 2 This is a second-view structural schematic diagram of the present invention;
[0017] Figure 3 yes Figure 1 A magnified structural diagram of A in the middle;
[0018] Figure 4 yes Figure 2 A magnified structural diagram of B in the diagram;
[0019] The following are labeled in the attached diagram: 1. Drainage box; 2. Feed pipe; 3. Support leg; 4. Drain pipe; 5. Drain valve; 6. Filter screen; 7. Guide trough plate; 8. Baffle; 9. Pull ring; 10. Fixing base; 11. Motor; 12. Cam; 13. Base plate; 14. T-block; 15. Spring; 16. Guide rod; 17. Fixing plate; 18. Insert plate; 19. Handle; 20. Collection box; 21. Anti-collision pad. Detailed Implementation
[0020] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0021] like Figures 1 to 4 As shown, this utility model discloses a draining device for processing sprouted rice, comprising a draining tank 1, a feed pipe 2, three sets of support legs 3, a drain valve 5, three sets of filter screens 6, three sets of guide troughs 7, a baffle 8, a pull ring 9, three sets of collection boxes 20, and a vibration device. The output end of the feed pipe 2 is connected to the top of the draining tank 1. The three sets of support legs 3 are respectively installed on the left front side, left rear side, right front side, and right rear side of the bottom of the draining tank 1. A drain pipe 4 is connected to the left side of the bottom of the draining tank 1, and the drain valve 5 is installed on the drain pipe 4. The three sets of filter screens 6 are respectively installed obliquely inside the draining tank 1. The right side of the draining tank 1... The upper, middle and lower parts of the end are all connected to the discharge port. Three sets of guide troughs 7 are respectively installed at the upper, middle and lower sides of the right end of the drain box 1. The three sets of guide troughs 7 correspond to the three sets of discharge ports of the drain box 1. An insertion port is provided on the right side of the top of the drain box 1. The insertion port is connected to the three sets of discharge ports of the drain box 1. The baffle 8 is slidably inserted into the insertion port of the drain box 1. The baffle 8 seals the three sets of discharge ports of the drain box 1. The pull ring 9 is installed in the middle of the top of the baffle 8. Three sets of collection boxes 20 are respectively located below the three sets of guide troughs 7. The vibration device is installed at the bottom of the four sets of support legs 3.
[0022] Sprouted rice is fed into the draining tank 1 through the feed pipe 2. By turning on the vibration device, the draining tank 1 vibrates as a whole. Three sets of filter screens 6 drain the sprouted rice, and the water passes through the three sets of filter screens 6 and is guided into the bottom of the draining tank 1. Then, the baffle 8 is removed from the inlet of the draining tank 1 by the pull ring 9. Sprouted rice of different sizes on the three sets of filter screens 6 is guided into the three sets of collection boxes 20 by the three sets of guide plates 7. By setting up this device, not only can the sprouted rice be drained in multiple stages, avoiding the problem of the sprouted rice flowing away with the water, but it is also convenient to classify and collect sprouted rice of different sizes.
[0023] As a preferred embodiment of the above, the vibration device includes a fixed base 10, a motor 11, a cam 12, four sets of base plates 13, four sets of T-blocks 14, and four sets of springs 15. The motor 11 is mounted on the top of the fixed base 10, the cam 12 is mounted on the output end of the motor 11, and the cam 12 corresponds to the lower rear end of the drain box 1. The four sets of T-blocks 14 are respectively mounted on the bottom ends of the four sets of support legs 3. The top of the four sets of base plates 13 is provided with T-slots, and the four sets of T-blocks 14 slide in the T-slots of the four sets of base plates 13. The four sets of springs 15 are respectively mounted on the front ends of the T-slots of the four sets of base plates 13, and the rear ends of the four sets of springs 15 are respectively connected to the front ends of the four sets of T-blocks 14.
[0024] By setting up a fixed base 10, a motor 11, a cam 12, a base plate 13, T-blocks 14, and springs 15, when the motor 11 is turned on, the motor 11 drives the cam 12 to rotate, and the cam 12 pushes the drain box 1 forward. The four sets of T-blocks 14 slide in the T-grooves of the four sets of base plates 13, and the four sets of springs 15 are in a compressed state. When the cam 12 separates from the drain box 1, the four sets of springs 15 rebound and push the four sets of T-blocks 14 to slide in the T-grooves of the four sets of base plates 13. The four sets of T-blocks 14 then drive the drain box 1 to move backward through the four sets of support legs 3. Repeating the above operation drives the drain box 1 to vibrate as a whole, which not only speeds up the drainage of the sprouted rice, but also makes it easier to remove the drained sprouted rice.
[0025] As a preferred embodiment of the above, it also includes four sets of guide rods 16, which are respectively installed at the front end of four sets of T-blocks 14. The four sets of guide rods 16 are located inside the four sets of springs 15. The front ends of the four sets of base plates 13 are all connected with sliding holes, and the four sets of guide rods 16 slide in the sliding holes of the four sets of base plates 13.
[0026] By setting the guide rod 16, the spring 15 can be supported, thus preventing the spring 15 from deforming.
[0027] As a preferred embodiment of the above embodiment, it also includes two sets of fixing plates 17, two sets of insert plates 18 and two sets of handles 19. The two sets of fixing plates 17 are respectively installed on the front and rear of the upper right side of the drain box 1. Both sets of fixing plates 17 are provided with sliding holes. The two sets of insert plates 18 slide in the sliding holes of the two sets of fixing plates 17. The two sets of handles 19 are respectively installed on the right side of the two sets of insert plates 18. The front and rear sides of the top of the baffle 8 are provided with insertion holes. The two sets of insert plates 18 are respectively engaged with the two sets of insertion holes of the baffle 8.
[0028] By setting a fixing plate 17, a plug plate 18 and a handle 19, the two sets of handles 19 drive the two sets of plug plates 18 to slide to the left on the two sets of fixing plates 17, so that the two sets of plug plates 18 cooperate with the two sets of plug holes of the baffle 8 to fix the baffle 8.
[0029] As a preferred embodiment of the above embodiment, it also includes an anti-collision pad 21, which is installed on the lower rear end of the drain box 1 and corresponds to the position of the cam 12.
[0030] By setting anti-collision pads 21, wear on the drain box 1 can be avoided when the cam 12 comes into contact with the drain box 1.
[0031] As a preferred embodiment of the above embodiment, the bottom of the drain box 1 is provided with a left-facing slope;
[0032] This allows water to flow out through the drain pipe 4, preventing water from accumulating at the bottom of the drain box 1.
[0033] As a preferred embodiment of the above, the drain box 1 and the three sets of filter screens 6 are all made of food-grade stainless steel;
[0034] Food-grade stainless steel has good corrosion resistance, is easy to clean, ensures that it will not contaminate sprouted rice, and can withstand chemicals during the washing process.
[0035] As a preferred embodiment of the above, the length of the three sets of guide troughs 7 gradually decreases from top to bottom;
[0036] This can prevent interference when germinated rice of different sizes is discharged through the three sets of feed troughs 7.
[0037] This utility model discloses a draining device for processing sprouted rice. During operation, sprouted rice is first introduced into the draining tank 1 through the feed pipe 2. By turning on the motor 11, the motor 11 drives the cam 12 to rotate, which in turn pushes the draining tank 1 forward. Four sets of T-shaped blocks 14 slide within the T-shaped grooves of four sets of base plates 13, while four sets of springs 15 are compressed. When the cam 12 separates from the draining tank 1, the springs 15 rebound, pushing the four sets of T-shaped blocks 14 within the T-shaped grooves of the four sets of base plates 13. The plate 13 slides in the T-slot, and the four sets of T-blocks 14 drive the drain box 1 to move backward through the four sets of support legs 3. Repeat the above operation to drive the drain box 1 to vibrate as a whole. The three sets of filter screens 6 drain the sprouted rice. The water passes through the three sets of filter screens 6 and is introduced into the bottom of the drain box 1. Then, the baffle 8 is removed from the inlet of the drain box 1 by the pull ring 9. The sprouted rice of different sizes on the three sets of filter screens 6 is guided into the three sets of collection boxes 20 for collection under the guidance of the three sets of guide trough plates 7.
[0038] The draining device for processing sprouted rice of this utility model has common mechanical installation, connection or setting methods, and can be implemented as long as it can achieve its beneficial effect; the motor 11 of the draining device for processing sprouted rice of this utility model is purchased from the market, and technicians in this industry only need to install and operate it according to the accompanying instruction manual.
[0039] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A draining device for processing sprouted rice, characterized in that, The utility model provides a kind of water draining tank, it includes water draining tank (1), feed pipe (2), three groups of supporting legs (3), drain valve (5), three groups of filter screen (6), three groups of guide chute plate (7), baffle (8), pull ring (9), three groups of collection tank (20) and vibration device, feed pipe (2) output end and water draining tank (1) top end communication, three groups of supporting legs (3) are respectively installed in water draining tank (1) bottom end left front side, left rear side, right front side and right rear side, water draining tank (1) bottom end left side is connected with drain pipe (4), drain valve (5) is installed on drain pipe (4), three groups of filter screen (6) are respectively installed in water draining tank (1) inside, water draining tank (1) right end's upper portion, middle, lower portion are connected with discharge port, three groups of guide chute plate (7) are respectively installed in water draining tank (1) right end's upper side, middle and lower side, three groups of guide chute plate (7) and water draining tank (1) three groups of discharge port position correspond, water draining tank (1) top end right side is provided with socket, socket and water draining tank (1) three groups of discharge port communication, baffle (8) is slidably inserted into the socket of water draining tank (1), baffle (8) seals three groups of discharge port of water draining tank (1), pull ring (9) is installed in baffle (8) top end middle part, three groups of collection tank (20) are respectively located in three groups of guide chute plate (7) below, vibration device is installed in four groups of supporting legs (3) bottom end.
2. The draining device for processing of sprouted rice according to claim 1, wherein The utility model provides a kind of water draining tank, it includes water draining tank (1), feed pipe (2), three groups of supporting legs (3), drain valve (5), three groups of filter screen (6), three groups of guide chute plate (7), baffle (8), pull ring (9), three groups of collection tank (20) and vibration device, feed pipe (2) output end and water draining tank (1) top end communication, three groups of supporting legs (3) are respectively installed in water draining tank (1) bottom end left front side, left rear side, right front side and right rear side, water draining tank (1) bottom end left side is connected with drain pipe (4), drain valve (5) is installed on drain pipe (4), three groups of filter screen (6) are respectively installed in water draining tank (1) inside, water draining tank (1) right end's upper portion, middle, lower portion are connected with discharge port, three groups of guide chute plate (7) are respectively installed in water draining tank (1) right end's upper side, middle and lower side, three groups of guide chute plate (7) and water draining tank (1) three groups of discharge port position correspond, water draining tank (1) top end right side is provided with socket, socket and water draining tank (1) three groups of discharge port communication, baffle (8) is slidably inserted into the socket of water draining tank (1), baffle (8) seals three groups of discharge port of water draining tank (1), pull ring (9) is installed in baffle (8) top end middle part, three groups of collection tank (20) are respectively located in three groups of guide chute plate (7) below, vibration device is installed in four groups of supporting legs (3) bottom end.
3. The draining device for processing of sprouted rice according to claim 2, wherein The utility model provides a kind of water draining tank, it includes water draining tank (1), feed pipe (2), three groups of supporting legs (3), drain valve (5), three groups of filter screen (6), three groups of guide chute plate (7), baffle (8), pull ring (9), three groups of collection tank (20) and vibration device, feed pipe (2) output end and water draining tank (1) top end communication, three groups of supporting legs (3) are respectively installed in water draining tank (1) bottom end left front side, left rear side, right front side and right rear side, water draining tank (1) bottom end left side is connected with drain pipe (4), drain valve (5) is installed on drain pipe (4), three groups of filter screen (6) are respectively installed in water draining tank (1) inside, water draining tank (1) right end's upper portion, middle, lower portion are connected with discharge port, three groups of guide chute plate (7) are respectively installed in water draining tank (1) right end's upper side, middle and lower side, three groups of guide chute plate (7) and water draining tank (1) three groups of discharge port position correspond, water draining tank (1) top end right side is provided with socket, socket and water draining tank (1) three groups of discharge port communication, baffle (8) is slidably inserted into the socket of water draining tank (1), baffle (8) seals three groups of discharge port of water draining tank (1), pull ring (9) is installed in baffle (8) top end middle part, three groups of collection tank (20) are respectively located in three groups of guide chute plate (7) below, vibration device is installed in four groups of supporting legs (3) bottom end.
4. The draining apparatus for processing of malted rice according to claim 3, wherein The utility model provides a kind of water draining tank, it includes water draining tank (1), feed pipe (2), three groups of supporting legs (3), drain valve (5), three groups of filter screen (6), three groups of guide chute plate (7), baffle (8), pull ring (9), three groups of collection tank (20) and vibration device, feed pipe (2) output end and water draining tank (1) top end communication, three groups of supporting legs (3) are respectively installed in water draining tank (1) bottom end left front side, left rear side, right front side and right rear side, water draining tank (1) bottom end left side is connected with drain pipe (4), drain valve (5) is installed on drain pipe (4), three groups of filter screen (6) are respectively installed in water draining tank (1) inside, water draining tank (1) right end's upper portion, middle, lower portion are connected with discharge port, three groups of guide chute plate (7) are respectively installed in water draining tank (1) right end's upper side, middle and lower side, three groups of guide chute plate (7) and water draining tank (1) three groups of discharge port position correspond, water draining tank (1) top end right side is provided with socket, socket and water draining tank (1) three groups of discharge port communication, baffle (8) is slidably inserted into the socket of water draining tank (1), baffle (8) seals three groups of discharge port of water draining tank (1), pull ring (9) is installed in baffle (8) top end middle part, three groups of collection tank (20) are respectively located in three groups of guide chute plate (7) below, vibration device is installed in four groups of supporting legs (3) bottom end.
5. The draining apparatus for processing of sprouted rice according to claim 4, wherein The utility model provides a kind of water draining tank, it includes water draining tank (1), feed pipe (2), three groups of supporting legs (3), drain valve (5), three groups of filter screen (6), three groups of guide chute plate (7), baffle (8), pull ring (9), three groups of collection tank (20) and vibration device, feed pipe (2) output end and water draining tank (1) top end communication, three groups of supporting legs (3) are respectively installed in water draining tank (1) bottom end left front side, left rear side, right front side and right rear side, water draining tank (1) bottom end left side is connected with drain pipe (4), drain valve (5) is installed on drain pipe (4), three groups of filter screen (6) are respectively installed in water draining tank (1) inside, water draining tank (1) right end's upper portion, middle, lower portion are connected with discharge port, three groups of guide chute plate (7) are respectively installed in water draining tank (1) right end's upper side, middle and lower side, three groups of guide chute plate (7) and water draining tank (1) three groups of discharge port position correspond, water draining tank (1) top end right side is provided with socket, socket and water draining tank (1) three groups of discharge port communication, baffle (8) is slidably inserted into the socket of water draining tank (1), baffle (8) seals three groups of discharge port of water draining tank (1), pull ring (9) is installed in baffle (8) top end middle part, three groups of collection tank (20) are respectively located in three groups of guide chute plate (7) below, vibration device is installed in four groups of supporting legs (3) bottom end.
6. The draining apparatus for processing of malted rice according to claim 5, wherein The inner bottom end of the draining tank (1) is provided with a left slope.
7. The draining apparatus for processing of malted rice according to claim 6, wherein The draining tank (1) and the three groups of filter screens (6) are made of food-grade stainless steel.
8. The draining apparatus for processing of malted rice according to claim 7, wherein The three groups of material guiding groove plates (7) gradually shorten in length from top to bottom.