Pier body protection layer detection tool

By designing a testing fixture for the protective layer of the pier body, and using a combination of a right-angled trapezoidal main testing plate and an auxiliary testing ruler, the problems of inconvenient operation and large workload in measuring the thickness of the protective layer of the pier body in the existing technology have been solved, and convenient and fast thickness measurement and image preservation have been achieved.

CN223966006UActive Publication Date: 2026-03-03CHINA RAILWAY 19TH BUREAU GRP EAST CHINA ENG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

In existing technologies, using a steel tape measure to measure the thickness of the protective layer of the pier body has the problems of inconvenience in operation and large amount of measurement work.

Method used

Design a tooling for inspecting the protective layer of a pier body, including a main inspection plate with a right-angled trapezoidal structure and a handheld device. The main inspection plate is equipped with a main scale line, and an auxiliary inspection ruler is detachably connected. The main inspection plate is inserted vertically between the pier body formwork and the reinforcing steel to read the thickness of the protective layer. The design of the auxiliary inspection ruler and the handheld device simplifies the operation process.

Benefits of technology

It improves the convenience of measurement operations and the ease of reading thickness values, reduces the workload of measurement, facilitates image preservation, and increases the detection speed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bridge pier body construction equipment, and discloses a pier body protection layer detection tool. The pier body protection layer detection tool comprises a main detection plate and a handpiece. The main detection plate is of a right trapezoid structure; the upper side surface of the main detection plate is an upper bottom edge of the trapezoidal structure, the lower side surface of the main detection plate is a lower bottom edge of the trapezoidal structure, and the upper bottom edge is longer than the lower bottom edge; the left side surface of the main detection plate is a right-angle side of the trapezoidal structure, and the right side surface of the main detection plate is an inclined side of the trapezoidal structure; a plurality of main scale marks are arranged on the front side surface or / and the rear side surface of the main detection plate, are parallel to the upper bottom edge, and are arranged at intervals in the vertical direction. The handheld piece comprises a connecting part and a handheld part; the handheld part is formed at the right end of the connecting part; the connecting part is connected with the upper side surface of the main detection plate. The utility model solves the problems that the operation is not changed and the measurement workload is large when the thickness of the pier body protection layer is measured by using a steel tape in the prior art.
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Description

Technical Field

[0001] This utility model relates to the technical field of bridge pier construction equipment, and in particular to a tooling for testing the protective layer of the pier. Background Technology

[0002] The piers of bridges or high-speed railways are mostly constructed of reinforced concrete. To ensure the structural safety of bridges and high-speed railways, the thickness of the concrete cover for reinforcing bars in the pier body is generally required to be no less than 40mm. The concrete cover is the layer of concrete from the concrete surface to the outermost layer of reinforcing bars used to protect them.

[0003] In related technologies, steel tape measures are commonly used to measure the thickness of the protective layer of the pier body. However, this measurement method has problems such as inconvenient data reading, inconvenient operation, and a large workload.

[0004] Therefore, simplifying the process of measuring the thickness of the protective layer of the pier body and making the measurement operation convenient is an urgent problem that the industry needs to solve. Utility Model Content

[0005] This utility model provides a tooling for inspecting the protective layer of the pier body, which solves the problems of unchanged operation and large workload in the existing technology of measuring the thickness of the protective layer of the pier body using a steel tape measure.

[0006] This utility model provides a testing fixture for the protective layer of a pier body, including a testing unit, the testing unit comprising:

[0007] The main detection plate has a right-angled trapezoidal structure. The upper side of the main detection plate is the upper base of the right-angled trapezoidal structure, and the lower side of the main detection plate is the lower base of the right-angled trapezoidal structure. The length of the upper base is greater than the length of the lower base. The left side of the main detection plate is the right-angled side of the right-angled trapezoidal structure, and the right side of the main detection plate is the hypotenuse of the right-angled trapezoidal structure. Multiple main scale lines are provided on the front and / or rear sides of the main detection plate. These main scale lines are parallel to the upper base and are spaced apart along the vertical direction.

[0008] A handheld component includes a connecting portion and a handheld portion; the handheld portion is formed at the right end of the connecting portion; the connecting portion is connected to the upper side of the main detection plate.

[0009] According to the pier protective layer inspection fixture provided by this utility model, the inspection unit further includes:

[0010] An auxiliary measuring ruler is provided, the length of which is not greater than the length of the bottom edge, and the width of which is less than the width between two adjacent main scale lines. The auxiliary measuring ruler is detachably connected to the main measuring plate. An indicator line is provided on the auxiliary measuring ruler. The indicator line is aligned vertically with one of the main scale lines.

[0011] According to the pier protective layer inspection fixture provided by this utility model, the auxiliary inspection ruler is detachably connected to the main inspection plate through a connecting component, or the auxiliary inspection ruler is magnetically connected to the main inspection plate.

[0012] According to the pier protective layer inspection fixture provided by this utility model, the connecting component includes a plurality of first connecting members and a second connecting member; the second connecting member is detachably connected to the first connecting member; the plurality of first connecting members are spaced apart along the vertical direction on the main inspection plate, and the second connecting member is disposed on the auxiliary inspection ruler.

[0013] According to the pier protective layer detection fixture provided by this utility model, the auxiliary detection ruler has a transparent window in the middle, and the indicator line is located in the transparent window.

[0014] According to the pier protective layer inspection fixture provided by this utility model, the inspection unit includes multiple auxiliary inspection rulers, and the widths of the multiple auxiliary inspection rulers are different.

[0015] According to the pier protective layer inspection fixture provided by this utility model, the handheld component has a placement groove, and the placement groove and the auxiliary inspection ruler can be detachably assembled.

[0016] The pier protective layer inspection fixture provided by this utility model includes multiple inspection units and a telescopic unit; the multiple inspection units are arranged along the telescopic direction of the telescopic unit, and two adjacent inspection units are respectively connected to the two ends of the telescopic unit.

[0017] According to the pier protective layer inspection fixture provided by this utility model, the main inspection plate includes multiple splicing units; the splicing unit is a right-angled trapezoidal structure; adjacent splicing units are detachably connected.

[0018] According to the pier protective layer inspection fixture provided by this utility model, the lower side of the splicing unit is provided with a slot along the front-back direction, and the upper side of the splicing unit is provided with a buckle along the front-back direction. The buckle and the slot are engaged and assembled along the front-back direction.

[0019] The pier protective layer inspection fixture provided by this utility model features a right-angled trapezoidal main inspection plate. When inspecting the thickness of the protective layer, the main inspection plate is vertically inserted between the pier formwork and the reinforcing steel. When the left and right sides of the main inspection plate contact the pier formwork and reinforcing steel, the main scale line aligned with the upper edge of the pier formwork represents the thickness of the protective layer at that point. Compared to using a steel tape measure to inspect the protective layer thickness, this utility model's inspection fixture is significantly more convenient to operate and easier to read the thickness value, solving the problems of inconvenient operation and heavy workload associated with using a steel tape measure in existing technologies. Furthermore, the inclusion of a handheld component not only facilitates the operator's grip and improves inspection speed, but also allows the handheld part to be hung on the upper edge of the pier formwork, enabling one person to take photos of the pier for image preservation. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0021] Figure 1 This is one of the structural schematic diagrams of the pier protective layer inspection tool provided by this utility model.

[0022] Figure 2 This is the second structural schematic diagram of the pier protective layer inspection tool provided by this utility model.

[0023] Figure 3 This is a schematic diagram of the auxiliary inspection ruler of the pier protective layer inspection fixture provided by this utility model.

[0024] Figure 4 This is a schematic diagram of the splicing unit of the pier protective layer inspection tool provided by this utility model.

[0025] Figure 5 This is the third structural schematic diagram of the pier protective layer inspection tool provided by this utility model.

[0026] Figure label:

[0027] 20. Telescopic unit;

[0028] 100. Main detection board; 110. Splicing unit; 120. Main scale line; 111. Slot; 112. Buckle;

[0029] 200. Handheld part; 210. Connecting part; 220. Handheld part; 230. Placement slot;

[0030] 300. Auxiliary measuring ruler; 310. Transparent window; 320. Indicator line;

[0031] 410. First connector. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0033] In the description of the embodiments of this utility model, it should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing the embodiments of this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the embodiments of this utility model. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" or "linked" should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a mechanical connection or an electrical connection; it can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this utility model based on the specific circumstances.

[0035] In this embodiment of the utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0036] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0037] The following is combined Figures 1 to 3 This invention provides a detailed description of the pier protective layer testing fixture.

[0038] like Figure 1 and Figure 2 As shown, a specific embodiment of this utility model provides a pier protective layer inspection fixture. This pier protective layer inspection fixture includes a main inspection plate 100 and a handheld component 200. The main inspection plate 100 has a right-angled trapezoidal structure; the upper side of the main inspection plate 100 is the upper base of the right-angled trapezoidal structure, and the lower side of the main inspection plate 100 is the lower base of the right-angled trapezoidal structure, with the length of the upper base being greater than the length of the lower base; the left side of the main inspection plate 100 is the right-angled side of the right-angled trapezoidal structure, and the right side of the main inspection plate 100 is the hypotenuse of the right-angled trapezoidal structure; multiple main scale lines 120 are provided on the front and / or rear sides of the main inspection plate 100, the main scale lines 120 being parallel to the upper base, and the multiple main scale lines 120 being spaced apart in the vertical direction. The handheld component 200 includes a connecting part 210 and a handheld part 220; the handheld part 220 is formed at the right end of the connecting part 210; the connecting part 210 is connected to the upper side of the main inspection plate 100.

[0039] In this embodiment, a right-angled trapezoidal main detection plate 100 is used to detect the thickness of the protective layer. The main detection plate 100 is vertically inserted between the pier formwork and the reinforcing steel. When the left and right sides of the main detection plate 100 contact the pier formwork and reinforcing steel, the main scale line 120 aligned with the upper edge of the pier formwork represents the thickness of the protective layer at that point. Compared to using a steel tape measure to detect the protective layer thickness, the detection fixture in this embodiment is obviously more convenient to operate and easier to read the thickness value. It solves the problems of inconvenient operation and large workload associated with using a steel tape measure to measure the pier protective layer thickness in the prior art. Furthermore, by providing a handheld component 220, the operator can easily hold the device, improving detection speed. The handheld component 220 can also be hung on the upper edge of the pier formwork, allowing one person to take photos of the pier for image preservation.

[0040] Furthermore, the main scale line 120 extends in the left-right direction, with its two ends intersecting the right-angled side and the hypotenuse, respectively. Specifically, the bottom edge of the main detection plate 100 is 1 cm long, the bottommost main scale line 120 is 2 cm long, and the lengths of adjacent main scale lines 120 differ by 1 cm from bottom to top. This facilitates reading and improves the convenience of data retrieval.

[0041] Furthermore, the multiple main scale lines 120 are different colors, further improving the ease of data reading.

[0042] Furthermore, the handheld component 200 is a rectangular plate. The handheld component 200 and the main detection plate 100 form an L-shaped structure.

[0043] In some embodiments, a pointer is provided on the front or rear side of the main detection plate 100. The pointer slides and engages with the main detection plate 100 in the left-right direction to better read the reading and improve the accuracy of the scale reading.

[0044] The thickness of the protective layer is considered to meet the design requirements if it falls within a tolerance range. For example, the design value for the protective layer thickness on the drawing may be 3 cm, but considering actual construction conditions, a thickness between 2.8 cm and 3.2 cm is considered to meet the design requirements. Using a method of directly adding a main scale line 120 to the main detection plate 100 to detect a 0.2 cm error would actually make readings inconvenient.

[0045] like Figure 2 As shown, in some embodiments, the pier protective layer inspection fixture also includes an auxiliary inspection ruler 300; the length of the auxiliary inspection ruler 300 is not greater than the length of its bottom edge, ensuring that when the auxiliary inspection ruler 300 is installed at any width position on the main inspection plate 100, the right side of the auxiliary inspection ruler 300 will not protrude from the right side of the main inspection plate 100. The width of the auxiliary inspection ruler 300 is less than the width between two adjacent main scale lines 120; the auxiliary inspection ruler 300 is detachably connected to the main inspection plate 100; an indicator line 320 is provided on the auxiliary inspection ruler 300; the indicator line 320 is vertically aligned with one of the main scale lines 120.

[0046] Taking the testing of a protective layer with a design thickness of 3cm as an example, in use, firstly, the auxiliary measuring ruler 300 is installed at the main scale line 120 representing the 3cm thickness, with the indicator line 320 of the auxiliary measuring ruler 300 aligned vertically with the main scale line 120 representing the 3cm thickness. Then, holding the handle 220, the main measuring plate 100 is inserted between the pier formwork and the reinforcing steel. Finally, when the main measuring plate 100 is held in place by the pier formwork and reinforcing steel, observe whether the upper edge of the pier formwork falls within the width range of the auxiliary measuring ruler 300. If so, it means the protective layer thickness meets the design requirements. If not, it means the protective layer thickness at this point does not meet the design requirements. Obviously, using the testing fixture provided in this embodiment can simplify the measurement process and make the operation more convenient.

[0047] Understandably, the width of the auxiliary detection ruler 300 is within the tolerance range of the protective layer.

[0048] Furthermore, the pier protective layer inspection fixture includes multiple auxiliary inspection rulers 300; the widths of the multiple auxiliary inspection rulers 300 are different. Auxiliary inspection rulers 300 with different widths can be selected according to actual needs to work in conjunction with the main inspection plate 100 to complete the inspection of the protective layer thickness.

[0049] In some embodiments, the auxiliary detection ruler 300 is detachably connected to the main detection plate 100 via a connecting component, or the auxiliary detection ruler 300 is magnetically connected to the main detection plate 100.

[0050] For example, a strip of iron is provided on the left end of the side of the main detection plate 100 facing the auxiliary detection ruler 300, and a magnet is provided on the auxiliary detection ruler 300, with the magnet magnetically connected to the iron strip. The strip of iron is embedded in the main detection plate 100, and the magnet is embedded in the auxiliary detection ruler 300.

[0051] For example, the connection component includes a plurality of first connectors 410 and a second connector; the second connector is detachably connected to the first connectors 410; the plurality of first connectors 410 are spaced apart in the vertical direction on the main detection plate 100, and the second connector is disposed on the auxiliary detection ruler 300.

[0052] Preferably, the first connector 410 can be a groove, and the second connector can be a protrusion.

[0053] Preferably, the first connector 410 can be a protrusion, and the second connector can be a groove.

[0054] Understandably, the groove and the protrusion are slightly interference-fitted. That is to say, when the protrusion is inserted into the groove, the operator needs to apply force to separate the protrusion from the groove.

[0055] like Figure 2 and Figure 3As shown, the auxiliary measuring ruler 300 further includes a transparent window 310 in the middle, with the indicator line 320 located within the transparent window 310. The transparent window 310 facilitates observation of the main scale line 120, ensuring that the main scale line 120 and the indicator line 320 are vertically aligned.

[0056] like Figure 2 As shown, the handheld component 200 further includes a placement slot 230, which is detachably assembled with the auxiliary measuring ruler 300. This facilitates carrying the auxiliary measuring ruler 300 and prevents it from being lost.

[0057] Furthermore, the handheld component 200 is provided with a door for closing or opening the placement slot 230.

[0058] like Figure 4 As shown, in some embodiments, the main detection board 100 includes multiple splicing units 110; the splicing unit 110 has a right-angled trapezoidal structure; adjacent splicing units 110 are detachably connected. The height of the main detection board 100 can be adjusted by increasing the number of splicing units 110 according to actual needs, to suit different measurement requirements and expand the applicability of the detection fixture.

[0059] Specifically, the joint between adjacent splicing units 110 can serve as the main scale line 120.

[0060] Furthermore, the lower side of the splicing unit 110 is provided with a slot 111 along the front-back direction, and the upper side of the splicing unit 110 is provided with a buckle 112 along the front-back direction. The buckle 112 and the slot 111 are engaged and assembled along the front-back direction. This facilitates assembly while ensuring that the buckle 112 and the slot 111 can slide and assemble in the front-back direction, while restricting the freedom of movement in the vertical and horizontal directions, thus preventing adjacent splicing units 110 from automatically detaching during use.

[0061] Understandably, when the latch 112 and the slot 111 are in the desired state, the vertical and horizontal degrees of freedom of adjacent splicing units 110 are restricted. In other words, two adjacent splicing units 110 can slide in the front-back direction. This prevents the splicing units 110 from automatically disengaging during use.

[0062] like Figure 5 As shown, in some embodiments, the pier protective layer inspection fixture further includes multiple inspection units and a telescopic unit 20; the multiple inspection units are arranged along the telescopic direction of the telescopic unit 20, and two adjacent inspection units are respectively connected to the two ends of the telescopic unit 20. By setting multiple inspection units and the telescopic unit 20, the inspection efficiency can be further improved.

[0063] Specifically, the telescopic unit 20 is connected to the handheld part 220.

[0064] Furthermore, the telescopic unit 20 is detachably connected to the detection unit. Specifically, the telescopic unit 20 is detachably connected to the handheld part 220.

[0065] Furthermore, the telescopic unit 20 includes, but is not limited to, a telescopic joint. The telescopic joint allows two adjacent detection units to move closer together or further apart.

[0066] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A pier cap protection layer detection tool, characterized in that, The detection unit comprises: A main detection plate (100) in a right-angled trapezoidal structure; an upper side of the main detection plate (100) is an upper base of the right-angled trapezoidal structure, a lower side of the main detection plate (100) is a lower base of the right-angled trapezoidal structure, a length of the upper base is greater than a length of the lower base; a left side of the main detection plate (100) is a right-angled side of the right-angled trapezoidal structure, and a right side of the main detection plate (100) is an oblique side of the right-angled trapezoidal structure; a front side or / and a rear side of the main detection plate (100) is provided with a plurality of main scale lines (120), the main scale lines (120) are parallel to the upper base, and the plurality of main scale lines (120) are arranged in a vertical direction; A handheld piece (200) comprising a connecting part (210) and a handheld part (220); the handheld part (220) is formed at a right end of the connecting part (210); and the connecting part (210) is connected to the upper side of the main detection plate (100).

2. The pier cap protection layer detection tool according to claim 1, wherein The detection unit further comprises: An auxiliary detection ruler (300), a length of the auxiliary detection ruler (300) is not greater than the length of the lower base, a width of the auxiliary detection ruler (300) is less than a width between two adjacent main scale lines (120) in a vertical direction; the auxiliary detection ruler (300) is detachably connected to the main detection plate (100); the auxiliary detection ruler (300) is provided with an indication line (320); and the indication line (320) is vertically aligned with one of the main scale lines (120).

3. The cap detection tool of claim 2, wherein The auxiliary detection ruler (300) is detachably connected to the main detection plate (100) through a connecting assembly, or the auxiliary detection ruler (300) is magnetically connected to the main detection plate (100).

4. The cap detection tool of claim 3, wherein The connecting assembly comprises a plurality of first connecting pieces (410) and a second connecting piece; the second connecting piece is detachably connected to the first connecting pieces (410); the plurality of first connecting pieces (410) are arranged in the vertical direction on the main detection plate (100), and the second connecting piece is arranged on the auxiliary detection ruler (300).

5. The cap detection tool of claim 2, wherein A transparent window (310) is arranged in a middle part of the auxiliary detection ruler (300), and the indication line (320) is located in the transparent window (310).

6. The cap detection tool of claim 2, wherein The detection unit comprises a plurality of auxiliary detection rulers (300), and widths of the plurality of auxiliary detection rulers (300) are different.

7. The deck protection layer detection tool of claim 2, wherein The handheld piece (200) is provided with a placing groove (230), and the placing groove (230) is detachably assembled with the auxiliary detection ruler (300).

8. The pier cap protection layer detection tool according to any one of claims 1 to 7, characterized in that, A plurality of detection units and a telescopic unit (20) are comprised; the plurality of detection units are arranged in a telescopic direction of the telescopic unit (20), and two adjacent detection units are respectively connected to two ends of the telescopic unit (20).

9. The dowel bar protection layer detection tool according to any one of claims 1 to 7, wherein The main detection plate (100) comprises a plurality of splicing units (110); the splicing units (110) are in a right-angled trapezoidal structure; and two adjacent splicing units (110) are detachably connected.

10. The deck protection layer detection tool of claim 9, wherein, The lower side of the splicing unit (110) is provided with a clamping groove (111) along the front-rear direction, and the upper side of the splicing unit (110) is provided with a clasp (112) along the front-rear direction, and the clasp (112) and the clamping groove (111) are assembled in clamping connection along the front-rear direction.