Hydraulic element pressure adjusting tool

Abstract

The utility model discloses a hydraulic element pressure adjusting tool, which relates to the technical field of hydraulic element adjustment and comprises a bottom plate, a first long plate is fixedly mounted at the left end of the outer top surface of the bottom plate, a second long plate is arranged at the right end of the outer top surface of the bottom plate, and a first support plate and a second support plate are fixedly mounted on the outer top surfaces of the first long plate and the second long plate respectively. A reciprocating assembly used for driving the second long plate to move relatively along the outer top face of the bottom plate is arranged on the outer wall of the right side of the first long plate, a bearing assembly used for bearing a test workpiece is arranged on the outer top face of the second long plate, and a pressure sensor is fixedly installed in the center of the outer wall of the right side of the first supporting plate. According to the utility model, through the arrangement of the first bearing block and the second bearing block, the second supporting plate can fix the test workpiece on the second long plate, and the working pressure of the test workpiece is detected under the cooperation of the pressure sensor, so that the test workpiece can be stably tested without generating potential safety hazards after a piston is replaced and the test workpiece is detected.

Description

Technical Field

[0001] This utility model relates to the field of hydraulic component adjustment technology, and in particular to a hydraulic component pressure adjustment tooling. Background Technology

[0002] A complete hydraulic system consists of five parts: power components, actuators, control components, auxiliary components, and hydraulic medium. Common actuators include piston hydraulic rods, plunger hydraulic rods, oscillating hydraulic rods, and combined hydraulic rods. During long-term operation, as the piston wears down, leaks and hydraulic failures may occur. In such cases, the piston needs to be replaced, and the hydraulic component's pressure is tested by injecting hydraulic fluid to ensure that the hydraulic rod pressure value after piston replacement meets the usage standards. Typically, a standard piston is first installed in the old rod, then normal hydraulic fluid is injected, and the hydraulic rod's support force is tested. Based on the hydraulic rod's support force, the piston is further adjusted and installed.

[0003] However, the current method of installing hydraulic rods at the working position for testing poses certain safety hazards, as the equipment may fall due to hydraulic rod failure. Therefore, those skilled in the art have provided a hydraulic component pressure regulating fixture to solve the problems mentioned in the background section. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a hydraulic component pressure regulating fixture, which solves the safety hazard problem mentioned in the background art regarding hydraulic rod replacement testing.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a hydraulic component pressure regulating fixture, including a base plate, a long plate 1 fixedly installed on the left end of the outer top surface of the base plate, a long plate 2 provided on the right end of the outer top surface of the base plate, a support plate 1 and a support plate 2 fixedly installed on the outer top surfaces of the long plate 1 and the long plate 2 respectively, and a reciprocating assembly for driving the long plate 2 to move relative to each other along the outer top surface of the base plate is provided on the right outer wall of the long plate 1;

[0006] The outer top surface of the second long plate is provided with a receiving component for supporting the test workpiece;

[0007] A pressure sensor is fixedly installed at the center of the outer right side wall of the support plate.

[0008] As a further technical solution of this utility model, the reciprocating assembly includes a threaded rod rotatably installed at the center of the right outer wall of the first long plate. One end of the threaded rod extends to the right outer wall of the second long plate and is fixedly installed with a knob. Circular holes are opened at both ends of the left outer wall of the second long plate and outside the threaded rod. Guide rods are slidably connected inside the two circular holes. Arrayed slots are opened at both ends of the top surface of the bottom plate and below the second long plate.

[0009] As a further technical solution of this utility model, one end of the two guide rods is fixedly connected to the inner wall of the circular hole through a reset spring, and the other end of the two guide rods extends to the outside of the circular hole and is fixedly connected to the outer wall of the second long plate. Square sleeves are fixedly installed at both ends of the right outer wall of the second long plate, and a U-shaped limiting plate is inserted into the inner side of the two square sleeves. At the same time, both ends of the outer bottom surface of the U-shaped limiting plate are inserted into the inner side of the slot.

[0010] As a further technical solution of this utility model, the receiving component includes a support block 1 fixedly installed on the outer top surface of the second long plate and close to one end of the first long plate. The outer top surface of the support block 1 is provided with a support block 2. An arc-shaped groove is opened on the outer surface of the support block 1 and the support block 2 on their corresponding sides.

[0011] As a further technical solution of this utility model, the rear outer wall of the second support block is rotatably connected to the first support block via a rotating shaft, and limit blocks are fixedly installed on the front outer walls of both the first support block and the second support block, while the two limit blocks are fixed to each other by screws.

[0012] As a further technical solution of this utility model, the front and rear ends of the right outer wall of the support plate are slidably sleeved with sliding rods located outside the pressure sensor. The right outer walls of the two sliding rods are fixedly connected with sliding blocks. The outside of the two sliding rods are provided with return springs, and the two ends of the two return springs are fixedly connected to the support plate and the sliding block respectively.

[0013] This utility model provides a hydraulic component pressure regulating tooling, which has the following advantages compared with the prior art:

[0014] 1. This design provides a hydraulic component pressure regulating fixture. By setting support block one, support block two, and support plate two, the test workpiece can be fixed on long plate two. With the cooperation of pressure sensor, the working pressure of the test workpiece can be detected, so that the test workpiece can be tested stably without causing safety hazards when the piston is replaced.

[0015] 2. This design provides a hydraulic component pressure regulating fixture. Through the setting of a threaded rod, a round hole, a guide rod, and a return spring, a long plate can be driven to slide back and forth on the base plate. This allows not only to test workpieces of different lengths, but also to perform pressure tests on workpieces in different extension length states, thus improving the overall applicability of the regulating fixture. Attached Figure Description

[0016] Figure 1 A three-dimensional structural diagram of a hydraulic component pressure regulating tooling;

[0017] Figure 2 This is a cross-sectional three-dimensional structural diagram of a hydraulic component pressure regulating tool;

[0018] Figure 3 An exploded view of the first overall structure of a hydraulic component pressure regulating tooling;

[0019] Figure 4 This is an exploded view of the second overall structure of a hydraulic component pressure regulating tooling.

[0020] In the picture:

[0021] Base plate; 101. Long plate one; 102. Long plate two; 103. Support plate one; 104. Support plate two; 105. Pressure sensor;

[0022] Reciprocating assembly; 201, threaded rod; 202, knob; 203, round hole; 204, guide rod; 205, slot; 206, return spring one; 207, square sleeve; 208, U-shaped limit plate;

[0023] Supporting components; 301, Supporting block one; 302, Supporting block two; 303, Arc-shaped groove; 304, Limiting block;

[0024] Slide rod; 401, sliding block; 402, return spring 2. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-4This utility model provides a hydraulic component pressure regulating fixture technical solution: It includes a base plate 1, with a long plate 101 fixedly installed on the left end of the outer top surface of the base plate 1, and a long plate 202 provided on the right end of the outer top surface of the base plate 1. Support plates 103 and 104 are respectively fixedly installed on the outer top surfaces of the long plates 101 and 102. A reciprocating assembly 2 for driving the long plate 202 to move relative to each other along the outer top surface of the base plate 1 is provided on the right outer wall of the long plate 101. The reciprocating assembly 2 includes a threaded rod 201 rotatably installed at the center of the right outer wall of the long plate 101, one end of which extends to the right outer wall of the long plate 202 and is fixedly installed with a knob 202. The front and rear ends of the left outer wall of the long plate 202 are also connected. A circular hole 203 is provided on the outside of the threaded rod 201. Guide rods 204 are slidably connected inside the two circular holes 203. At the front and rear ends of the outer top surface of the base plate 1 and below the long plate 2 102, there are slots 205 arranged in an array. One end of the two guide rods 204 is fixedly connected to the inner wall of the circular hole 203 through a return spring 206. The other end of the two guide rods 204 extends to the outside of the circular hole 203 and is fixedly connected to the outer wall of the long plate 2 102. Square sleeves 207 are fixedly installed at the front and rear ends of the right outer wall of the long plate 2 102. A U-shaped limiting plate 208 is inserted into the inner side of the two square sleeves 207. At the same time, both ends of the outer bottom surface of the U-shaped limiting plate 208 are inserted into the inner side of the slot 205. First, to test the dimensions of the workpiece, turn the knob 202 to drive the threaded rod 201 to rotate, thereby driving the long plate 102 to slide back and forth along the base plate 1. During the sliding process, the long plate 102 slides inside the round hole 203 through the guide rod 204, thereby improving the stability of the long plate 102 during movement. At the same time, when it slides to the appropriate position, insert the U-shaped limiting plate 208 along the inner side of the two square sleeves 207 into the corresponding slots 205 to limit the long plate 102. This allows for testing of workpieces of different lengths, improving practicality.

[0027] The outer top surface of the second long plate 102 is provided with a receiving component 3 for supporting the test workpiece. The receiving component 3 includes a first support block 301 fixedly installed on the outer top surface of the second long plate 102 and near one end of the first long plate 101. The outer top surface of the first support block 301 is provided with a second support block 302. An arc-shaped groove 303 is opened on the outer surface of the corresponding side of the first support block 301 and the second support block 302. The rear outer wall of the second support block 302 is rotatably connected to the first support block 301 via a rotating shaft. Limiting blocks 304 are fixedly installed on the front outer walls of the first support block 301 and the second support block 302. At the same time, the two limiting blocks 304 are fixed to each other by screws. The workpiece to be tested is placed on the arc-shaped groove 303 between support block 1 301 and support block 2 302, and the bottom of the workpiece is made to abut against the outer wall of support plate 2 104. Then, the screw is turned to fix the two limit blocks 304 to each other, thereby fixing the workpiece on support block 1 301 and support block 2 302, so that the workpiece can be tested stably without causing safety hazards when the piston is replaced.

[0028] A pressure sensor 105 is fixedly installed at the center of the right outer wall of support plate 103. Sliding rods 4 are slidably sleeved at both ends of the right outer wall of support plate 103, outside the pressure sensor 105. A sliding block 401 is fixedly connected to the outer wall of the right end of both sliding rods 4. A return spring 402 is provided on the outside of both sliding rods 4, and both ends of the two return springs 402 are fixedly connected to support plate 103 and sliding block 401 respectively. During testing, the piston inside the workpiece slides towards the sliding block 401 under the action of oil, allowing the workpiece to move the sliding block 401 towards support plate 103. With the assistance of the sliding rods 4 and the return springs 402, the outer wall of the sliding block 401 contacts and presses against the pressure sensor 105, achieving the purpose of detecting the workpiece support pressure. Simultaneously, different operating conditions are simulated based on the different extension lengths of the workpiece piston rod.

[0029] The working principle of this utility model is as follows: When in use, the knob 202 is turned to drive the threaded rod 201 to rotate, so that the long plate 102 slides back and forth along the base plate 1. When it slides to a suitable position, the U-shaped limiting plate 208 is inserted into the corresponding slot 205 along the inner side of the two square sleeves 207 to limit the long plate 102.

[0030] Meanwhile, the workpiece to be tested is placed on the arc-shaped groove 303 between support block 1 301 and support block 2 302, and the two limiting blocks 304 are fixed to each other by turning the screw, so as to fix the workpiece to support block 1 301 and support block 2 302.

[0031] At the same time, the piston inside the test workpiece, under the action of the oil, drives the piston rod towards the side of the sliding block 401 to slide, so that the workpiece can drive the sliding block 401 to slide towards the support plate 103. With the assistance of the slide rod 4 and the return spring 402, the outer wall of the sliding block 401 comes into contact with the pressure sensor 105 and squeezes the pressure sensor 105, thereby achieving the purpose of detecting the support pressure of the workpiece.

[0032] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.

Claims

1. A hydraulic component pressure regulating tool, characterized by, Includes a base plate (1), on which a long plate one (101) is fixedly installed at the left end of the outer top surface of the base plate (1), and a long plate two (102) is provided at the right end of the outer top surface of the base plate (1). Support plate one (103) and support plate two (104) are fixedly installed on the outer top surfaces of the long plate one (101) and the long plate two (102), respectively. A reciprocating assembly (2) for driving the long plate two (102) to move relative to each other along the outer top surface of the base plate (1) is provided on the right outer wall of the long plate one (101). The outer top surface of the second long plate (102) is provided with a support component (3) for supporting the test workpiece. A pressure sensor (105) is fixedly installed at the center of the outer right side of the support plate (103).

2. The hydraulic component pressure regulating tool of claim 1, wherein, The reciprocating assembly (2) includes a threaded rod (201) rotatably mounted at the center of the right outer wall of the first long plate (101). One end of the threaded rod (201) extends to the right outer wall of the second long plate (102) and is fixedly mounted with a knob (202). The front and rear ends of the left outer wall of the second long plate (102) and outside the threaded rod (201) are provided with round holes (203). Guide rods (204) are slidably connected inside the two round holes (203). The front and rear ends of the top surface of the bottom plate (1) and below the second long plate (102) are provided with slots (205) arranged in an array.

3. The hydraulic component pressure regulating tool of claim 2, wherein, One end of each of the two guide rods (204) is fixedly connected to the inner wall of the circular hole (203) via a return spring (206). The other end of each of the two guide rods (204) extends to the outside of the circular hole (203) and is fixedly connected to the outer wall of the long plate (102). Square sleeves (207) are fixedly installed at both ends of the right outer wall of the long plate (102). A U-shaped limiting plate (208) is inserted into the inner side of the two square sleeves (207). At the same time, both ends of the outer bottom surface of the U-shaped limiting plate (208) are inserted into the inner side of the slot (205).

4. The hydraulic component pressure regulating tool of claim 1, wherein, The receiving component (3) includes a support block (301) fixedly installed on the outer top surface of the second long plate (102) and near one end of the first long plate (101). The outer top surface of the support block (301) is provided with a support block (302). The outer surfaces of the support block (301) and the support block (302) are respectively provided with arc-shaped grooves (303).

5. The hydraulic component pressure regulating tool of claim 4, wherein, The rear outer wall of the second support block (302) is rotatably connected to the first support block (301) via a rotating shaft. Limiting blocks (304) are fixedly installed on the front outer walls of both the first support block (301) and the second support block (302), and the two limiting blocks (304) are fixed to each other by screws.

6. The hydraulic component pressure regulating tool of claim 1, wherein, The front and back ends of the right outer wall of the first supporting plate (103) and outside the pressure sensor (105) are slidably sleeved with slide rods (4), the right outer walls of the two slide rods (4) are fixedly connected with a sliding block (401), the outer parts of the two slide rods (4) are provided with reset springs two (402), and the two ends of the two reset springs two (402) are fixedly connected with the first supporting plate (103) and the sliding block (401) respectively.

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