Quick plug for detecting insulation resistance of navigation-aid light cable
By designing a quick-connect plug for testing the insulation resistance of navigation light cables, the problem of requiring two people to cooperate in testing was solved, enabling single-person operation, improving safety, and reducing production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-03-03
AI Technical Summary
Testing the insulation resistance of navigation light cables requires two people to operate, which is inefficient and poses a safety hazard as it increases the risk of electric shock to workers.
A quick-connect plug for testing the insulation resistance of navigation light cables has been designed, comprising cable connection terminals, sockets, and cable connection pins, equipped with heat shrink tubing and an insulating plate, allowing single-person operation and avoiding electric shock, and utilizing the pins and sockets of discarded cable connectors for connection.
This technology enables single-person operation of cable insulation resistance testing, improving efficiency, avoiding the risk of electric shock to workers, and saving production costs.
Smart Images

Figure CN223966639U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of testing technology for navigation light cables, specifically a quick plug for testing the insulation resistance of navigation light cables. Background Technology
[0002] The insulation resistance of navigation light cables is a crucial operational indicator. According to Table A-8 of the "Operation and Maintenance Regulations for Navigation Light Systems in Civil Airports," the insulation resistance of cable circuits of different lengths should meet the requirements in the table below. The Civil Aviation Administration of China's Safety Committee Office has issued the "Standards for Judging Major Safety Hazards in Civil Aviation (Trial Implementation)," which stipulates that runway lights, approach lights, and PAPI lights whose insulation resistance does not meet the standard requirements will be judged as major safety hazards. If a navigation light circuit cable experiences a complete grounding fault at two or more points, the navigation lights between the two grounding points will dim or completely go out, significantly impacting operational support and potentially leading to the closure of the airport due to the inability to guarantee the normal operation of aircraft.
[0003] When the insulation resistance of the navigation light cable decreases, a megohmmeter (megohmmeter) needs to be used to check the cable connectors connected to the cable in the isolation transformer box of the field circuit. Each isolation transformer box has two cable connectors, one with a socket and the other with a pin. During testing, one person needs to operate the megohmmeter and another person needs to assist in connecting the circuit. Each point requires two people to complete the testing operation, which is labor-intensive and inefficient. In addition, the person assisting in connecting the circuit is prone to touching the output wire of the megohmmeter and getting an electric shock. Although the output current of the megohmmeter is small, there will still be an electric shock and pain. When people touch the output wire, it will cause inaccurate test data.
[0004] Based on this, this utility model designs a quick plug for detecting the insulation resistance of navigation light cables to solve the problem. Utility Model Content
[0005] The purpose of this invention is to provide a quick plug for testing the insulation resistance of navigation light cables, so as to solve the problems in the background technology that require two people to operate and that workers are prone to electric shock.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a quick plug for detecting the insulation resistance of navigation light cables, comprising a cable connection post and a connection mechanism. The connection mechanism is located on the right side of the cable connection post. The connection mechanism includes a cable connection pin installed on the right side of the cable connection post. A wire is provided above the cable connection post. The right end of the wire is electrically connected to the outer surface of the cable connection post. A heat shrink tubing is fitted over the outer surface of the wire, the outer surface of the cable connection post, and the outer surface of the cable connection pin. The inner wall of the heat shrink tubing is fixedly connected to the outer surface of the wire, the outer surface of the cable connection post, and the outer surface of the cable connection pin. A clamp is fixedly installed on the outer surface of the heat shrink tubing. A insertion hole is provided on the left side of the cable connection post.
[0007] Preferably, an insulating plate is provided below the clamp, and the upper surface of the insulating plate is fixedly installed with the bottom surface of the clamp.
[0008] Preferably, two fixing strips are fixedly installed on the outer surface of the clamp, and the two fixing strips are fixedly installed on the front and back sides of the insulating plate respectively.
[0009] Preferably, two sets of rubber anti-slip strips are provided below the clamp, and the two sets of rubber anti-slip strips are fixedly installed on the front and back sides of the insulating plate, respectively, with their sides close to each other.
[0010] Preferably, the socket and the cable connection pin are compatible with each other, and the cable connection pin and the cable connection post are coaxial.
[0011] Preferably, a terminal block is fixedly installed at the left end of the wire.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: by providing cable connection pins, sockets, and cable connection needles, the device can be inserted into and connected to the detection end of the cable connector, thereby enabling the device to work with a megohmmeter to test the cable line. It can be operated by a single person without the need for assistance. Furthermore, the device can be wrapped with heat shrink tubing to prevent electric shock to the operator. The insulating plate also makes it easy for the operator to push the device to connect it to the cable connector. Moreover, the cable connection pins and sockets can be made from the needles and sockets of discarded cable connectors, thereby effectively saving production costs. Attached Figure Description
[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is a three-dimensional structural schematic diagram of the side view of this utility model;
[0016] Figure 3 This is a perspective view of the socket of this utility model.
[0017] Figure 4 This is a three-dimensional structural schematic diagram of the orthographic section of this utility model.
[0018] The attached diagram lists the components represented by each number as follows:
[0019] 1. Cable connection pin; 2. Connection mechanism; 201. Cable connection pin; 202. Wire; 203. Heat shrink tubing; 204. Clamp; 205. Terminal block; 206. Socket; 3. Insulating plate; 4. Fixing strip; 5. Rubber anti-slip strip. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figures 1 to 4This utility model provides a technical solution: a quick plug for detecting the insulation resistance of navigation light cables, including a cable connection plug 1 and a connection mechanism 2. The connection mechanism 2 is located on the right side of the cable connection plug 1. The connection mechanism 2 includes a cable connection pin 201 installed on the right side of the cable connection plug 1. A wire 202 is provided above the cable connection plug 1. The right end of the wire 202 is electrically connected to the outer surface of the cable connection plug 1. A heat shrink tubing 203 is fitted on the outer surface of the wire 202, the outer surface of the cable connection plug 1, and the outer surface of the cable connection pin 201. The inner wall of the heat shrink tubing 203 is fixedly connected to the outer surface of the wire 202, the outer surface of the cable connection plug 1, and the outer surface of the cable connection pin 201. A clamp 204 is fixedly installed on the outer surface of the heat shrink tubing 203. A socket 206 is opened on the left side of the cable connection plug 1.
[0022] Please see Figure 1 An insulating plate 3 is provided below the clamp 204. The upper surface of the insulating plate 3 is fixedly installed with the bottom surface of the clamp 204. The insulating plate 3 allows the user to hold the device for easy operation.
[0023] Please see Figure 1 Two fixing strips 4 are fixedly installed on the outer surface of the clamp 204. The two fixing strips 4 are fixedly installed on the front and back sides of the insulating plate 3 respectively. The fixing strips 4 can be used to position the insulating plate 3 and prevent the insulating plate 3 from shaking.
[0024] Please see Figure 2 Two sets of rubber anti-slip strips 5 are provided below the clamp 204. The two sets of rubber anti-slip strips 5 are fixedly installed on the front and back sides of the insulating plate 3 respectively. By providing rubber anti-slip strips 5, the friction of the surface of the insulating plate 3 can be increased to prevent slippage during use.
[0025] Please see Figure 2 The socket 206 is compatible with the cable connection pin 201, and the cable connection pin 201 is coaxial with the cable connection post 1, which can ensure that the cable connection pin 201 can be smoothly inserted into the cable connector.
[0026] Please see Figure 1 A terminal 205 is fixedly installed at the left end of the wire 202, which allows the wire 202 to be easily connected to the megohmmeter.
[0027] The implementation principle of a quick plug for testing the insulation resistance of navigation lighting cables in this application embodiment is as follows: When in use, the terminal 205 is connected to a megohmmeter and the megohmmeter is grounded. Then, the operator holds the insulating plate 3 and moves the device. The cable connection pin 201 is then inserted into the cable connector. The megohmmeter is then rotated to test the cable. After that, the cable connector is removed, and the other connector of the cable connector is inserted into the socket 206 and connected to the cable connection pin 1. The megohmmeter is then rotated to test the other end.
[0028] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0029] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A quick plug for the detection of the insulation resistance of a navigation light cable, comprising a cable connection stud (1) and a connection mechanism (2), characterized in that: The connecting mechanism (2) is arranged on the right side of the cable connecting plug post (1), the connecting mechanism (2) comprises a cable connecting plug pin (201) arranged on the right side of the cable connecting plug post (1), the upper side of the cable connecting plug post (1) is provided with a wire (202), the right end of the wire (202) is electrically connected with the outer surface of the cable connecting plug post (1), the outer surface of the wire (202), the outer surface of the cable connecting plug post (1) and the outer surface of the cable connecting plug pin (201) are collectively sleeved with a heat shrink sleeve (203), the inner wall of the heat shrink sleeve (203) is fixedly connected with the outer surface of the wire (202), the outer surface of the cable connecting plug post (1) and the outer surface of the cable connecting plug pin (201), the outer surface of the heat shrink sleeve (203) is fixedly installed with a clamp (204), and the left side of the cable connecting plug post (1) is provided with a jack (206).
2. The quick plug for detecting the insulation resistance of a navigation light cable according to claim 1, characterized in that: The lower side of the clamp (204) is provided with an insulating plate (3), and the upper surface of the insulating plate (3) is fixedly installed with the bottom surface of the clamp (204).
3. The quick plug for detecting the insulation resistance of a navigation light cable according to claim 2, characterized in that: The outer surface of the clamp (204) is fixedly installed with two fixed strips (4), and the mutually close side surfaces of the two fixed strips (4) are fixedly installed with the front surface of the insulating plate (3) and the back surface of the insulating plate (3) respectively.
4. The quick plug for detecting the insulation resistance of a navigation light cable according to claim 2, characterized in that: The lower side of the clamp (204) is provided with two groups of rubber anti-skid strips (5), and the mutually close side surfaces of the two groups of rubber anti-skid strips (5) are fixedly installed with the front surface of the insulating plate (3) and the back surface of the insulating plate (3) respectively.
5. The quick plug for detecting the insulation resistance of a navigation light cable according to claim 1, characterized in that: The jack (206) is matched with the cable connecting plug pin (201), and the cable connecting plug pin (201) is coaxial with the cable connecting plug post (1).
6. The quick plug for detecting the insulation resistance of a navigation light cable according to claim 1, characterized in that: The left end of the wire (202) is fixedly installed with a terminal (205).